ts1 catalog v3

TS1 Modular Conveyors forFlexible Manufacturing

Version 3.0

Handle pallet payloads up to 3.0 kg (6.6 lbs.)

Introduction

TS1 Assembly ConveyorsLinear Motion and Assembly Technologies 8981 500 282 01/08

1

Bosch Rexroth Corp.1-0

© 2008, Bosch Rexroth CorporationAll rights are held by ROBERT BOSCH GMBH and BOSCH REXROTH CORPORATION, alsoregarding patent claims. We reserve the right to make technical changes at any time withoutnotice. Errors and omissions excepted.

TS 1 Modular Conveyors

Liability:In no event can the manufacturer accept warranty claims or liability claims for damages resultingfrom improper use or misuse of the equipment or as a result of changes made to the equipmentother than those authorized by the manufacturer. The manufacturer will accept no claim in whichnon-original spare parts have been used.

Bosch Rexroth Corp.Linear Motion and Assembly Technologies8981 500 282 01/08 TS1 Assembly Conveyors

1

Introduction

1-1

2

3

4

5

1 6

7

8

9

10

Introduction

Workpiece Pallets

Belt Drive Components

Transverse Conveyors

Curve Units

Lift-Transfer Units

Positioning Units

Stop Gates

Proximity Switch Brackets

Technical Data

Quick Reference to Catalog Sections

Part Number Index 11

Introduction


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Bosch Rexroth Corp.

Table of Contents

Section 1: Introduction1-4 - 1-7 System overview1-8 Customer support services

Section 2: Workpiece pallets and components2-2 Assembled workpiece pallets

Section 3: Belt drive components3-1 UM1 Belt return units3-2 - 3-3 AS1 Belt drive units3-4 ST1 Conveyor sections and cross links3-5 Connection links3-5 SP1 Conveyor section profiles

2-3 Dimensional Data - WT1/K

Section 4: Transverse conveyors4-2 - 4-3 BS1 Transverse conveyors4-4 - 4-5 BS1/T Transverse conveyors4-6 - 4-7 BS1/M Mid-mount transverse conveyor

Section 5: Curve units5-1 KE1/90-0 Curve5-2 - 5-3 KE1/180-0 Curve5-4 - 5-5 KU1/90 Curve

3-6 FP1 Belt guide profile3-6 GT1 Transport belt3-7 Belt welding kit3-8 - 3-9 Leg sets3-10 Foundation brackets

Section 6: Lift-transfer units6-2 - 6-3 HQ1/U Lift-transfer unit6-4 - 6-5 EQ1/TR Tandem lift-transfer unit

1-9 Application photos1-10 How to use this catalog

2-4 Dimensional Data - WT1/S2-5 Dimensional Data - WT1/P

1-2

6-6 - 6-7 EQ1/T Tandem lift-transverse conveyor6-8 - 6-9 EQ1/TE Lift-transverse conveyor

5-6 - 5-7 KU1/180 Curve5-8 - 5-9 KU1/360 Curve5-10 Accumulation Control, KU1/.... Curves


1

Introduction

Section 8: Stop gates8-1 VE1 Stop gates8-2 VE1/D Cushioned stop gate8-3 VE1/DB Cushioned lift-position stop gate

Section 9: Proximity switches and brackets9-2 SH1/U Vertical sensing switch brackets9-3 SH1/S Horizontal sensing switch brackets9-4 SH1/M Horizontal sensing bracket for curves9-5 Proximity switches

Section 10: Technical data10-1 Pallet loading10-2 Pneumatic summary10-2 Lift-transfer unit pneumatic diagrams10-3 Positioning unit pneumatic diagrams

Section 7: Positioning units7-1 PE1, PE1/P Positioning unit7-2 - 7-3 HP1 Lift-position unit

8-4 VE1/DA Cushioned transfer stop8-5 AL1 Stop rail

1-3

10-3 Stop gate pneumatic diagrams10-3 CE Declaration10-4 Conversion charts.

Section 11: Part Number Index11-1 Part Number Index

Introduction


1


The TS 1 assembly conveyor is part ofthe larger family of TS (Transfer Systems)from Bosch Rexroth which includeTSplus and TS4plus. Like all TS prod-ucts, the TS 1 is a workpiece pallet-based, non-synchronous, conveyordesigned to improve manufacturingproductivity and product quality whileallowing for maximum assembly flexibility.With your choice of three different palletsizes, and a range of positioning andtransfer modules, TS 1 is a precisionassembly conveyor that's ideal for smallproducts or subassemblies.

TS 1 flexibility: easy to specifyand useAll TS 1 components are pre-engineeredand modular. That means you can mix oradd accessory modules as required. Thesystem can easily be expanded,reconfigured or relocated as your needschange. You can phase in your invest-ment as time and budget permit. Startwith a simple conveyor for basic assem-bly and grow into a fully automated,progressive assembly system. Asproduction requirements change, TS 1gives you the flexibility to add manual orautomatic workstations.

Modularity also simplifies system designand assembly. As a result, you can bemore responsive to changing marketdemands. Installation and maintenanceare also simple—further reducing up-frontas well as ongoing costs.

The workpiece pallet—heart of the TS 1 conveyorTS 1 conveyors transport parts onworkpiece pallets. The workpiece pallets(three sizes, from 80 x 80 mm to 160 x160 mm) ride on the conveyor transportbelts. This transport method has manyadvantages for product assemblyapplications, including:

TS 1 - The choice for small products, or small spaces

Positioning. Pallets can be positioned atworkstations to ± 0.015 mm (.0006")when used with a Rexroth Lift-PositionUnit, permitting precision assemblyoperations.

Mounting. Pallets can be tooled withfixtures to secure parts for manual orautomated operations. Identification anddata carrying devices (used to coordinateassembly sequences, identify modeltypes, etc.) are also commonly mountedto pallets.

Stopping. Pallets can be stopped on theleading or trailing edge—regardless ofpallet orientation on the conveyor. Palletscan also be accumulated in queue andreleased one at a time.

Sensing. Exciter plates on the palletbottom and sides work with conveyor-mounted proximity switches to sensepallet presence.

The workpiece pallet can be accessedfrom all sides—allowing maximumflexibility in automated or manualworkstation placement around theconveyor.

SECTION 3Drive Belts

SECTION 5Curve Units


1

Introduction

1-5

Planning the System Layout

When planning a system layout it is veryimportant to consider the individualrequirements of the assembly operation.

SECTION 2Workpiece Pallets

SECTION 8Stop Gates

SECTION 7Lift-Position and Positioning Units

SECTION 3Return Units

SECTION 6Lift-Transfer Units

SECTION 3Conveyor Section

Components

SECTION 9Proximity Switches

and Brackets

SECTION 3Leg Sets

SECTION 3Drives

SECTION 4Transverse Conveyors

Pallet payload and size, cycle time,process flow, product changes, palletfixturing and floor space are a few of theparameters that determine the bestconfiguration for your assembly system.

TS 1 is the ideal choice for assemblingor testing small products or subassem-blies, especially when floor space is at apremium.

Introduction


1

Bosch Rexroth Corp.

TransverseConveyor

Drive

Return

Return

Drive

Curve

SerpentineTrackRoller

Drive

Drive

Return

Return

Curve

Parallel

Numerous configuration possibilities

1–6

Drive

Return Lift-TransferUnits

TransverseConveyor

A rectangular configuration consists oftwo straight parallel conveyor lines anduses drives, returns and lift-transfer units.The two parallel lines are connected atthe ends by BS 1 transverse conveyors.Rectangular configurations are commonlyused in larger systems, where manydifferent operations must be performedduring the assembly process. As analternative, KE1/90 or KU1/90 curve unitscan be used to configure a rectangularline in which the workpiece pallet needsto maintain leading edge orientation.

Rectangular

With TS 1, you have the freedom toselect the configuration best suited toyour layout and production requirements.Rectangular, parallel, in-line, systemsusing KE1 or KU1 curve units tomaintain pallet orientation and serpentinesystems are all possible with TS 1.Space constraints and process complex-ity often dictate which configuration(s)will work best.

Choose the TS 1 configurationthat best suits your applicationor facility

A parallel configuration, while similar to arectangular system, uses tandem lifttransfer units or curve units to connectthe conveyor sections.

Serpentine conveyors uses multipledrives and returns, straight conveyorsections and KE1/90 or KU1/90 curvesall connected together by transverseconveyors. Serpentine lines adapt tospace or production requirements whichoften dictate the need for an unusuallayout.

These are just some of the possibilitieswith TS 1 pre-engineered conveyors. Nomatter what the assembly requirement,Rexroth modular components makemanufacturing truly flexible.


1

Introduction

“Cycle-independent stations” can be used to balance assembly operations withdiffering cycle times.

Fluctuations in production quantity can be easily accommodated by bypassingassembly workstations.

Different products can also be processed simultaneously.

A

A

A

A

A A

A

A

A

Operation 1 Operation 2

A

A

A

A

A

A A A

Station A Station B

B

A

A

AB

B

A

Station A Station B

B BA

1–7

Further tailor your system tomatch specific assemblyrequirementsWith TS 1 assembly conveyors, work-piece pallets can be selectively routed tooff-line manual or automated stations.These “cycle-independent stations” allowyou to accommodate fluctuating produc-tion quantities and to balance cycle timesbetween workstations. This, in turn,permits manual and automated worksta-tions to be combined on the same line.

Cycle-independent stations are con-structed using standardized modules andtherefore are easily added to the mainconveyor.

Applications for TS 1The TS 1 system can be used in precisionassembly and testing applications with atotal pallet payload up to 3.0 kg (6.6 lbs).This makes it excellent for use in theassembly of small automotive andelectronic components.

Typical types of products that can beassembled using TS 1 include:

• Automotive components• Ink-jet Cartridges• Hard drives• Small subassemblies• Electronics• Medical Devices

Introduction


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Bosch Rexroth Corp.1–8

Every assembly project has its chal-lenges. But you don’t have to meet themalone. Bosch Rexroth offers the mostcomprehensive program of customersupport available anywhere, from do-it-yourself projects to turnkey installations.Now that you’ve taken the first step byrequesting this catalog, we’ll help youwith all the rest—from the initial quote andinstallation, to servicing your line yearsfrom now.

Application engineeringfrom experts, or via CADWhatever your application, our applica-tion engineers have probably worked onit. They’ll carefully review your require-ments — cycle time, payload, floor space,process flow — and devise the bestconveyor layout to meet them.

If you’d rather design the system yourself,our FMSsoft™ program makes it easy. Itnot only creates a 3-D layout based onyour parameters, but generates a bill ofmaterials to simplify ordering. This user-friendly program works on any CADsystem using AutoCAD® Release 2000or later.

Whichever you prefer, we’ll respondquickly with a detailed quotation andanswer any questions you may have.And we’ll work with you directly, orthrough your local Bosch Rexrothsystems integrator, to schedule deliveryand installation when you need it.

Complete support: before, during and afterinstallation

Systems integrators makeBosch expertise their businessFor large projects, Bosch Rexrothintegrators provide total support on alocal basis, putting years of expertisewith Rexroth products to work for you.They offer complete project managementof automated assembly systems,including engineering, manufacturing,installation, and debugging. We workclosely with our network of integratorpartners, providing them with the latestin product information, as well assoftware and service training.

After-sale service assuresyour continued successThe Bosch Rexroth commitmentcontinues long after your system is upand running. Our highly qualified,experienced staff of service experts isalways available for maintenancequestions, spare parts orders, fieldservice, and more. We’re also happy toprovide training in the installation ormaintenance of any Rexroth products,either in your facility or at our headquar-ters in Buchanan, Michigan.


1

Introduction

1–9

Application Photos

Of course, you don’t want to call Rexrothevery time you have a question. Fortu-nately, our approach to documentationensures that you won’t have to. Productcatalogs (like this one) make planningand ordering easy, with detailed specifi-cations and dimensions, 3-D illustrationsand part numbers.

In a hurry? The latest news,products, application ideas andmore are all just a click away, onthe Bosch Rexroth Corporationwebsite. You’ll find your localauthorized integrator there, too, at:www.boschrexroth-us.com. Visittoday, and see why it pays tospecify Rexroth.

When your system arrives, everything youneed to know for set-up and operationcomes with it. And if you’d like to knowwhich spare parts to keep on hand, we’llsend you an exploded-view spare partscatalog or a customized spare parts listjust for your system.

More available on-line

Documentation that answers(and anticipates) your questions

Introduction


1


Getting started using this catalog

WT

WT

B

LWT

LWT

BQ

L

L

B BL

BWT

Line Flow

Lift TransferUnit

TransverseConveyor

WorkpiecePallet

Main Conveyor Section

NominalHeight

T-Slot

ProfileT-Bolt T-Nut

Transport LevelNominal Height:Distance from floor to top

of transport media.

Transport Level:

WTBLBWTLWTBQBL

= Workpiece pallet= Nominal width= Nominal length= Workpiece pallet width= Workpiece pallet length= Lift transfer unit width= Lift transfer unit length

T-Slot:The longitudinal slot in the extruded

aluminum profiles of the conveyor

T-Bolt and T-Nut: Hardware used to secure components and accessories to the T-slots of a profile

BWT150= Load Carrying capacity in Kg

= Pallet Flow

For example, to order 10 assembledWT1/P workpiece pallets (pages 2-2)measuring 120 mm square, withbushings, and aluminum plate, yourpurchase order would include:

Module name: Workpiece PalletQuantity: 10Part number: 3842 530 444 Additional info: (None required.)

Modules such as drive units, transverseconveyors and positioning modulesrequire you to specify the base 10-digitpart number as listed, and then selectfrom a list of options when ordering.These options include such things asvoltage/frequency, conveyor speed,motor location, and conveyor width. As

This catalog describes every moduleneeded to construct a TS 1 assemblyconveyor. The modules are organized inthe order that you would most likelyspecify your system. Figure 1 lists somecommon Rexroth acronyms used in thiscatalog and their definitions.What your order should includeIn order for us to process your order asquickly and accurately as possible,please make sure you specify:

• 10-digit part number • Name of the module • Quantity • Other ordering parameters as

needed

you specify your options, a 15-digit partnumber unique to those options you havespecified will be created. This partnumber provides customer service withthe information they need to build andservice your module to the exact specifi-cations on your order.

If you need application assistance, haveany questions about ordering, or want toidentify the integrator nearest you, call us,toll-free:

1-800-322-6724In Canada

1-905-335-5511

Rexroth Terms and Definitions

Figure 1


2

Workpiece Pallets

2-1

Section 2- Workpiece Pallets

WT1/KAssembled PlasticWorkpiece Pallets2-2 to 2-3

The workpiece pallet acts as a carrier forworkpieces through the conveyor system.With fixturing, it serves to hold theworkpiece for processing at a worksta-tion. Positioning bushings allow the palletto be located in a station with anaccuracy of ±0.015 mm (.0006") whenused with a lift-position unit. Mechanicalor RF identification and data storagemodules can also be mounted to thesupport plate.

Workpiece pallets are ordered fullyassembled in nylon, nylon with steelsupport plate, or aluminum withpositioning bushings.

WT1/SAssembled Steel WorkpiecePallets2-2 to 2-4

WT1/PAssembled AluminumWorkpiece Pallets withBushings2-2 to 2-5

Workpiece Pallets


2

Bosch Rexroth Corp.

Assembled Workpiece Pallets

TS1 workpiece pallets are available inthree standard sizes and three differentversions to perfectly match eachapplication. Each pallet is equipped withreplaceable wear strips for prolongedpallet life. Exciter flags on the bottomsurface are used for pallet detectionwhen using vertically mounted proximityswitches. Optional exciter blocks may beadded to the top of the pallets if proximitysensing from the side is required. Up tofour exciter blocks may be mounted onthe pallet. Urethane accumulationbumpers may also be added to the WT1/K and WT1/S pallets by sliding them inthe preformed dovetail slots. Pallets usethe traditional Rexroth stop tunneltechnology which permit pallets to bestopped on either the leading or trailingedge, allowing a single stop gate tosingularize a line of accumulated pallets.All pallets have two adjacent sidesequipped with tapered positioningbushings, and the two opposing sideshave locating grooves which engageeither the PE1 or PE1/P positioningmodule, depending on pallet style.

Exciter Block

Accumulation Bumpers

WearPlates

The WT1/K workpiece pallet is moldedof PA66 nylon. It is suitable for use withall TS1 transport and positioningmodules except for the HP1 Lift PositionUnit. This economical version of thepallet is ideal to transport product whenlimited station repeatability is required.Each pallet comes with the wear stripsand bottom exciter plates installed.Optional urethane accumulationbumpers and/or exciter blocks may beadded by the user. The small arrow in thelower left hand corner is the referencecorner for dimensioning and subsequentmachining if necessary. Four holes areprovided to allow easy attachment ofpart fixtures or tooling.

The WT1/S workpiece pallet has a 5mmthick steel plate permanently molded intoa PA66 nylon base. It incorporates all of

the features of the WT1/K pallet with theadded benefit of a solid steel surface formounting part fixtures or tooling. Thispallet cannot be used with the HP1 LiftPosition Unit, but does provide improvedrepeatability with the PE1 PositioningModule.

The WT1/P is constructed of an alumi-num frame, UHMW-PE nylon wear strips,and also includes four positioningbushings. This pallet provides themaximum possible repeatability with bothPE1/P and HP1 positioning modules.

The table below lists the empty palletweight and maximum total weight,including payload. For repeatability datawith the PE1, PE1/P and HP1. Pleaserefer to pages 7-1 and 7-2 respectively.

Model WT1/K, WT1/S, WT1/P

2-2

Ordering Information for Workpiece Pallets WT1/K, WT1/S, WT1/P

WT1/K PA66 80 x 80 mm120 x 120 mm160 x 160 mm

80 x 80 mm120 x 120 mm160 x 160 mm

80 x 80 mm120 x 120 mm160 x 160 mm

0.0750.1350.225

1.52.23.0

3842 527 1223842 527 1233842 527 124

WT1/SPA66 frame with

SteelMounting Plate

0.1650.4300.830

1.52.23.0

3842 526 8493842 526 8503842 526 851

WT1/P

Exciter Block, lot size 10

Aluminum frame,UHMW-PE Wear Strips,

(4) Bushings

0.2050.4400.760

1.52.23.0

3842 530 4433842 530 4443842 530 445

3842 532 814

Accumulation Bumpers (use with WT1/K or WT1/S pallets), lot size 20 3842 532 813

Model Pallet Material SizeWeight

kg Part NumberMax. TotalWeight kg.


2

Workpiece Pallets

Dimensional data for WT1/K

Pallet Size (b) F H K80 19 0.4

120 39 0.3160 59 0.3

N/AWT1/K

NOTE: Dimensions are for reference only. Contact Rexroth for a detailed machining drawing.

2-3

79

80

5.5

12

32

50

159

160

119

120

12

32

130

3

SW

10

90

16.510

1232

10

B

16.5

± 0.1

4x Ø 4.3

12

32

B – 1

B—— 2

WT1/K

0.3 A

H

0.5

F ±

0.2

B –

42

Ø8 H7 Measurement Contact

Locating Groove, 2X

F ± 0.2

B– 42


5.5 ±0.1

Workpiece Pallets


2


Dimensional data for WT1/S

WT1/S

B – 28

B


Locating Groove, 2X


F ±

0.1

16.5

B –

42

F ± 0.1

± 0.1

B– 42

4x Ø 4.3 ± 0.05

B

12

32

5.5 ±0.1

B – 1

B—— 2

Pallet Size (b) E F G H K80 19 0.20

120 39 0.25160 59 0.30

0.250.250.25

0.200.250.30

N/AWT1/S


79

80

5.5

12

32

50

159

160

119

120

12

32

130

3

SW

10

90

16.510

1232

10


2

Workpiece Pallets

2–5

Dimensional data for WT1/P


A

B

5.5

5.5

MeasurementContact Ø 8h7

B 16.5

10

5.5

4x12

5.5

4x Ø6 F7

Mea

sure

men

tC

onta

ct Ø

8h7

0.03

A

80120160

3878

193959

Size (b) Pallet A B C80 x 80

120 x 120WT1/P160 x 160 118

C

C

50 90130

38 78118

323232

121212

Size (b) Pallet

WT1/P

D E F G80 x 80

120 x 120160 x 160

D

G

F

E ± 0.03



3


Section 3- Belt Drive Components

AS1Belt Drives3-2 to 3-3

The TS 1 belt drive powers the transportbelt along the conveyor sections whilethe return units route the belt backthrough the return channel of the beltprofile. Drives and returns can also belinked together end-to-end to createextended conveyor lines of almost anylength. Drive units have various speed,voltage, and motor mounting positions.

UM1Belt Returns3-1

ST1Conveyor Sectionsand Cross Links 3-4

SP1Connection Links andConveyor Section Profile3-5

FP1 and GT1Belt Guide Profileand Transport Belt3-6

SZ1/L and SZ1/DLeg Sets3-8 to 3-9

Foundation Brackets3-10

Belt Drive components in this section can be configured into anyof the basic line layouts below.

Drive

Drive

Return

Return

DriveReturnDrive

Drive

Return

Return

RectangularIn-Line Parallel

Connection links are used in the side 8mm T-slots of the conveyor sectionprofile to extend the conveyor to therequired length. Cross links, attached tothe inside 8 mm T-slot, keep the con-veyor rails parallel and should be used at500 mm intervals.

Leg sets support the conveyor and areconstructed of rugged extruded alumi-num profile. The T-slotted design of theprofile provides a convenient mountinglocation for control systems as well as awide variety of other components.

Belt welding equipment makes it easy tobevel, pre-tension, and weld the transportbelt during installation

Belt Welding Kits3-7


3


3-1

Belt Return Module

A return unit is required for each beltdrive unit to direct or “return” thecontinuous loop of belt from the centerchannel in the conveyor rail back up tothe transport level. The width of both thedrive and return units should be specifiedto match the width of the workpiecepallet.

All hardware needed to mount the returnunit to a conveyor section is included.

For non-standard width please contactour applications engineering department.

B+1

B+25

* Return unit width must match workpiece pallet.

Ordering Information for Belt Return Unit UM1

Dimensional data for UM1

AS1-UM1 Connection Kit

Use this kit when connecting sequentialdrive and return units to keep the workpiecepallet moving between the two conveyorsections. The kit consists of two round beltsand installation instructions.

UM 1

AS 1

Part NumberDescriptionAS1-UM1 Connection Kit 3842 521 260

Ordering Information for AS1-UM1 Connection Kit

Model UM1

Part Number3842 999 760

80, 120, 160

Your selection:

Return Unit Width (B)*

Your Choices are:

Specify part number, then select from the options below.



3


Belt Drive Module

The AS1 drive module powers theconveyor belts. The motor is sidemounted on either the right or left sideand can be oriented in four differentpositions 90° apart.

Nominal speeds of 9, 12, 15, and 18 m/min are available for a number ofstandard voltages (see table 3-1). Linewidths are 80, 120 and 160 mm and themaximum line length between drive andreturn units is 12 meters at a maximumload of 80 kg.

The AS1 drive module includes allhardware required to mount it to a beltconveyor section, as well as fasteners toconnect drives and returns end to end.

For non-standard width, speed orvoltages please contact our applicationsengineering department.

Ordering Information for Belt Drive Unit AS1

80

Outboard MountedMotor position

270˚

180˚

90˚

0˚

Outboard MountedMotor orientation

Transport directionTransport direction

R

L

* Full load conveyor speeds vary depending on motor frequency. See Table 3-1† To omit motor, specify 000V 00Hz.

Model AS1

AS1Drive Unit

3842 999 759Your

selection:Your

choices are:

In addition to part number, please specify:

__________mm

______V ____Hz

________m/min.

See Table 3 - 1

9, 12, 15, 18

Drive Unit width (B)

Motor voltage/frequency

Nominal speed*

______________

______________

L, RMotor Position

0, 90, 180, 270Motor Orientation

80, 120, 160

†


3


3–3

Dimensional data for AS1

Max. Load = 80.0 kg

Max. Length F

F

F

= 12.0 meters

26066

50200

123

310

121177

B +1

B+25

130

Nom.M/min

9121518

HP0.250.250.250.25

208/601.61.61.61.6

240/601.31.31.31.3

380/500.70.70.70.7

415/500.90.90.90.9

480/600.80.80.80.8

575/600.60.60.60.6

Full Load Amps @

50 Hz9.3

12.515

N/A

60 Hz9.1

11.315.118.2

Actual Speed

Technical data for AS1Nominal conveyor speed = See table 3-1Permissible loading weight = 80 kgMaximum conveyor unit length = 12 m (39 ft.)Motor RPM at 50 Hz = 1400Motor RPM at 60 Hz = 1700Motor, electrical specifications = See table 3 - 1

Electrical data for AS1

Note: Electrical Data for reference only. Refer to motor data plate for actual ratings.Table 3-1



3


Conveyor Section

The conveyor section is the structuralelement that supports and guides theworkpiece pallet. Each section consistsof two anodized aluminum belt profiles,and two snap-in belt guide profiles. Thesnap-in guide profiles serve as wearstrips and as a bearing surface for thebelt. Conveyor section profiles areavailable in lengths up to 6000 mm

The 8 mm T-slot in each side and thebottom of the aluminum profile allowsconveyor modules or peripheral devicesto be attached using T-bolts or T-nuts,eliminating the need for special machin-ing.

QV1 cross connectors (not included–see below) must be used every 500 mmto maintain proper belt section width andalignment.

Description Part Number

Conveyor section ST1 (specify length < 200 > 6000) 3842 999 779/....

Dimensional data for ST1

* To order conveyor sections 200-6000 mm long, please specify desired length at the end of thepart number. For example, to order a standard 2000 mm belt conveyor section, your partnumber should look like this: 3842 999 779/2000.

FP 1

B+15

B–30

Ordering Information for Conveyor Sections ST1

Cross Connectors

Cross connectors must be used tomaintain conveyor section width andalignment. QV1 cross connectors shouldbe used every 500 mm as well as overeach leg set. Order cross connectorsaccording to line width. Includesconnection hardware.

Material:Plastic PA6


Cross Connector, B= 80 3842 521 342

Cross Connector, B=120 3842 521 343

Cross Connector, B=160 3842 521 344

Ordering Information for Cross Connectors QV1

Model ST1

Model QV1

500

Length

QV 1 Cross Connector

22.5

b-3031.5

9


3


3–5

Connection Link

Connection links join conveyor sectionsend-to-end. Two connection links arerequired to join a conveyor section, oneon each rail. They are made of galvanizedsteel for strength and come with allrequired fastening hardware

Material:Zinc chromated steel

50

8

6

16

M610Nm

40


Connection Link, one 3842 518 427

SP1 conveyor section profile is a naturalcolor anodized aluminum extrusion. The 8mm T-slot on both sides and the bottomallows the mounting of conveyor modulesor peripheral devices using T-bolts or T-nuts eliminating the need for additionalmachining.

Profile is available cut-to-order up to6100 mm long, or as full uncut lengths.

Conveyor Section Profile


Single uncut stick, L=6100 mm 3842 529 940

Cut-to-length, specify length 100 mm to 6000 mm* 3842 992 934/...mm

* To order conveyor section profiles 100-6000 mm long, please specify desired length in 1 mmincrements at end of part number. For example, to order a 2051 mm conveyor section profile,your part number should look like this: 3842 992 934/2051.

Ordering Information for Conveyor Section Profile SP1

Ordering Information for Connection Links

Model SP1

22.5

22.5

16

55

8

8

Ø 5



3

Bosch Rexroth Corp.

FP1 guide profile functions as both aguide for the workpiece pallet and abearing surface for the transport belt. Theguide profile mechanically snaps in placeon the conveyor section profile.

Material:Black, electrically conductivepolyethylene

Belt Guide Profile

11

22

6.5

* To order belt guide profiles 50-2000 mm long, please specify desired length in 1 mm incrementsat end of part number. For example, to order a 1027 mm belt guide profile, your part numbershould look like this: 3842 992 943/1027.

Ordering Information for Belt Guide Profile FP1Description Part Number

Single uncut stick, L=2000 mm 3842 521 520

Cut-to-length, specify length 50 mm to 2000 mm* 3842 992 943/....mm

Electrically conductive, GT1 belt is usedto transport the workpiece pallets. Innormal operation, the belts run continu-ously, carrying the pallets on theirsurface. The low coefficient of frictionbetween the belt and pallet allows palletsto be stopped and accumulate on theconveyor while the belts continue to run.

Transport belt is available in 50 meterrolls or pre-cut to any desired length in 1mm increments up to 50 meters.

When installing or replacing belts, theymust be tensioned and welded to createa continuous loop in each conveyorsection. Tensioning ensures properpositive contact with the drive pulleys.Use the belt welding kit on page 3-7 totension, grind and weld the belt ends.

Transport Belt15

1.75


Transport Belt, Anti-static, specify length* 3842 521 166

* To order belt in lengths up to 50 meters, please indicate desired quantity in .001 meterincrements after the part number. For example, to order 43.485 meters of belt, your partnumber should look like this: 3842 521 166 Qty. = 43.485

Ordering Information for Transport Belt GT1

[mm]

400 – 2000 ((2 x LS

S

+ 918) x 0.988) + 40 [mm]2001 –12000 ((2 x L + 918) x 0.985) + 40 [ mm]

Conveyor Section Length, LS mm

Conveyor Section Length Required belt length

To calculate the length of belt needed, please refer to the formulas below.

Two belts are required per conveyor section.

How to calculate belt length

3–6

Model FP1

Model GT1


3


3–7

The belt welding kit provides all of thecomponents necessary to join TS1transport conveyor flat belt. The kitincludes a belt tensioning device, abeveling tool to grind the ends of the beltfor welding and a heating press tothermally weld the belt ends. A thermom-eter, cleaning agent, adhesive and brushare also included.

To cut welding time in half, a secondheating press is recommended forwelding two adjacent belts at the sametime.

NOTE: This kit is for flat belts only andnot intended for use on toothed or roundtransport belts.

Belt Welding Kit

TensioningDevice

Belt Grinder

Belt Heating Press, 110VAC, 60Hz

Ordering Information for Belt Welding Kit


Belt Heating Press, 110VAC, 60Hz

Belt Welding Kit for belts up to 17,300 mm long.Includes: tensioning device, belt grinder, heating press, adhesive, brush, and thermometer. R980 023 725

8981 017 989

Belt Ginder, 110VAC, 60Hz R980 024 059



3

Bosch Rexroth Corp.

SZ1 legsets are used to support theconveyor sections. Each leg set consistsof aluminum extrusions, leveling feet withmounting gussets and hardware. Legsets are anchored to the floor withfoundation brackets, ordered separately,on page 3-10.

Leg sets must be used at each drive andreturn unit, and at maximum 2000 mmintervals along the conveyor sections.Legsets should also be used as asupporting element where two conveyorsections are joined together.

Two leg sets are available.

Single leg sets, SZ1/L are used tosupport a single lane at drives, returns,section joints, and whenever additionalsupport is needed.

Parallel leg sets, SZ1 are used tosupport two parallel lanes of a conveyor.

Leg Sets

SZ 1/L

Ordering Information for Leg Sets SZ1/L

3–8

Your Choices are: Your selection:



Height (H) H = < 200 > 1200

_____________ mm

_____________ mm

Width (B) 80, 120, 160

Ordering Information for Leg Sets SZ1/D

SZ1/LSZ1

Model SZ1/L, SZ1




Height, (H) H = < 200 > 1200

_____________ mm

_____________ mm

Line Spacing, (A) _____________ mm

Width, (B) 80, 120, 160

60, 135


3


3–9

Dimensional data for SZ1/L

SZ 1/L

B = B +15SZ WT

H

45

BSZ

62.5

B = 2 x(B +15)+aSZ WT

SZ 1

H

45

62.5 B

ASZ

Dimensional data for SZ1



3


Foundation brackets secure the leg sets tothe floor after the conveyor has beenleveled and aligned. Foundation bracketsshould be used on leg sets at drive andreturn units, and at intermediate positionsas shown below.

The die-cast aluminum bracket has a naturalaluminum finish and includes two 19 mm T-bolt fastening kits. The cover cap, availableseparately, provides a clean finishedappearance and also prevents dirt accumu-lation in the bracket. Order the anchor boltsseparately.

Foundation Brackets

76

73

8 (5/16")

8 (5/16")

Ordering Information for Foundation Brackets

Recommended foundation bracket placement

Drive EndReturn End

Foundation Bracket2 m typ. 2 m typ. 2 m typ.

175.

5

85.5

1019mm T-Bolt Kit

SW13

SW13

Cover Cap43

Description

Die-cast Aluminum Foundation Bracket (includes two T-bolt fastening kits)8mm Anchor Bolt, one

45 x 180 Cover Cap only, for foundation brackets

45 x 45 Cover Cap only, for standard leg set gussets

Part Number

3842 527 5353842 526 5603842 523 5853842 523 563

8 mm Anchor Bolt


4


Section 4- Transverse Conveyors

BS1Transverse Conveyor4-2 to 4-3

Transverse conveyors are designed totransfer pallets over short transferdistances (e.g. between two rectangularlines) or as cycle independent worksta-tions. They are equipped with a drive andreturn and the toothed transfer belts areavailable in standard or antistaticversions. All units are reversible.

4–1

BS1/TTransverse Conveyor4-4 to 4-5

Different motor electrical options, motormounting positions, transport speedsand belt section length and widthconfigurations allow you to ordertransverse conveyors to suit yourassembly requirements.

BS1/MMid-mount TransverseConveyor4-6 to 4-7



4


Transverse Conveyor

Transverse conveyors are used to transferworkpiece pallets between parallelconveyor sections. They can also beconfigured to construct cycle indepen-dent workstations, or small systems withshort conveying lengths. The unit itself ismodular and comes with its own inboardor outboard mounted drive motor andgearbox with pre-installed toothed belts.

Workpiece pallet movement can bereversed if desired. The maximum payloadcapacity is 30 kg in the normal directionand 15 kg in reverse operation.

Transverse conveyors are available in anylength from 250 mm to 5000 mm in 5 mmincrements. Specify conveyor width,length, conveyor speed, motor voltage/frequency, and motor position whenordering.

Transverse conveyors are fully assembledand include all required mountinghardware.

Ordering Information for Transverse Conveyor BS1

30

* Full load conveyor speeds vary depending on motor frequency. See Table 4-1** Mid-mount available on 160 mm wide modules with 0° motor orientation only.† 270° motor orientation only available when Length (L) > 400mm.

Motor Position

PalletFlow

R

M

L

270˚

180˚

0˚

Outboard MountedMotor Orientation

Primary PalletFlow

Model BS1




_______________ mm

_______________ mm

80, 120, 160

_______ V _______Hz Motor Voltage/frequency See Table 4-1

Motor Position L, M**, R

_____________ m/min

__________________

Motor Orientation 0°, 180°, 270° __________________

Non-Antistatic (N)Antistatic (A)Belt Type __________________

Nominal belt speed (m/min)* 6, 9, 12, 15, 18

Length (L) 250 to 5000 (in 5 mm increments)

Width (B)

†


4


4–3

Dimensional data for BS1

Nom.M/min

69

121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58N/A

380/50.43.43.43.43.43

415/50.38.38.38.38.38

480/60.40.40.40.40.40

575/60.34.34.34.34N/A

Full Load Amps @Actual Speed

50 Hz6.98.211.013.716.4

60 Hz6.78.313.316.6N/A

Electrical data for BS1

Technical Data for BS1Nominal belt speed = see Table 4-1Load Capacity = 30 kg (15 kg reverse)Motor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 4-1

285

7277

.3B

+ 2

8B

+ 1

B –

45

110L

27

B +

28 B

+ 1

25

B + 1




4

Bosch Rexroth Corp.

Transverse Conveyor

Transverse conveyors are used to transferworkpiece pallets between parallelconveyor sections. They can also beconfigured to construct cycle indepen-dent workstations, or small systems withshort conveying lengths. The unit itself ismodular and comes with its own inboardor outboard mounted drive motor andgearbox with pre-installed toothed belts.

The BS1/T is specially designed to driveKE1/90-0 and KE1/180-0 curves via anauxiliary output pulley on the return end.Since curve units are not reversible, theBS1/K should not be used in reverseoperation.

In normal operation the load capacity fortransverse conveyors is 30 kg. In additionpositioning and control modules can bemounted on the module.


BS1/T Transverse conveyors are fullyassembled and include all requiredmounting hardware.

30

Ordering Information for Transverse Conveyor BS1/T

* Full load conveyor speeds vary depending on motor frequency. See Table 4-2** Mid-mount available on 160 mm wide modules with 0° motor orientation only.

270° motor orientation only available when Length (L) > 400 mm

4–4

Motor Position

PalletFlow

R

M

L

270˚

180˚

0˚


Primary PalletFlow

Model BS1/T




_______________ mm

_______________ mm

80, 120, 160



_____________ m/min

__________________

Motor Orientation 0°, 180°, 270° __________________

Non-Antistatic (N)Antistatic (A)Belt Type __________________


Length (L) 320 to 5000(in 5 mm increments)

Width (B)

†


4


Dimensional data for BS1/T

Electrical data for BS1/T

Technical Data for BS1/TNominal belt speed = see Table 4-2Load Capacity = 30 kg (15 kg reverse)Motor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 4-2

4–5

Nom.M/min

69

121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58N/A

380/50.43.43.43.43.43

415/50.38.38.38.38.38

480/60.40.40.40.40.40

575/60.34.34.34.34N/A


50 Hz6.98.211.013.716.4

60 Hz6.78.3

13.316.6N/A

B + 1

L110

285

72

B +

28 B +

125

B –

40




4


Mid-mount Transverse Conveyor

Transverse conveyors with mid-mountedmotors and gearboxes are used totransfer workpiece pallets betweenparallel conveyor sections. They can alsobe configured to construct cycleindependent workstations, or smallsystems with short conveying lengths.The unit itself is modular and comes withits own inboard or outboard mounteddrive motor and gearbox with pre-installed toothed belts.

Mounting the drive in the center of theconveyor’s length rather than at its endmakes the BS1/M more compact, makingit more suitable for areas with limitedclearance. In addition, positioning andcontrol modules can be mounted at thevery ends of the module.

Workpiece pallet movement can bereversed if desired. The maximumpayload capacity is 30 kg in the normaldirection and 15 kg in reverse operation.


Transverse conveyors are fully assembledand include all required mountinghardware.

30

* Full load conveyor speeds vary depending on motor frequency. See Table 4-3** Mid-mount available on 160 mm wide modules with 0° motor orientation only.

270° motor orientation only available when Length (L) > 400 mm

Ordering Information for Transverse Conveyor BS1/M

Motor Position

PalletFlow

R

M

L

270˚90˚

180˚

0˚


Primary PalletFlow

Model BS1/M




_______________ mm

_______________ mm

_______________ mm

80, 120, 160



Non-Antistatic (N)Antistatic (A)Belt Type

_____________ m/min

__________________

Motor Orientation 0°, 90°, 180°, 270° __________________

__________________


Section 1 Length (L1)

280 to 5000(in 5 mm increments)

Transverse Conveyor Length (L)

80 to 2450 (in 5 mm increments)

Width (B)

†


4


4-7

Dimensional data for BS1/M

Electrical data for BS1/M

Technical data for BS1/MNominal belt speed = see Table 4-3Load Capacity = 30 kg (15 kg reverse)Motor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 4-3

B + 1

LL2

B +

28

27

77.3

72

B –

45B

+ 1

110 L1

285

Nom.M/min

69

121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58N/A

380/50.43.43.43.43.43

415/50.38.38.38.38.38

480/60.40.40.40.40.40

575/60.34.34.34.34N/A


50 Hz6.98.211.013.716.4

60 Hz6.78.313.316.6N/A


Curve Units


5


Section 5- Curve Units

KE1/0-9090° Curve5-1

Curve units provide a 90° or 180°change in pallet direction while maintain-ing leading edge orientation. Curve unitshelp lower cost by reducing controlcomplexity and system requirementscompared to the use of lift transfer units.Rotation direction is selected at time ofordering and is non reversible.

The KE1 curves use a round polyure-thane belt to pull pallets through thecurve and can transfer up to 5 kg. 180°units are available for parallel conveyorline gaps of 60 and 135 mm. Accumula-tion must be avoided through the curveon all KE1 modules.

KE1/0-180180° Curve5-2

KU1/9090° Curve5-4

KU1/180180° Curve5-6

KU1/2X1802X180° Curve5-8

The KU1 curves use a flat polyure-thane turntable to pull pallets throughthe curve and can transfer up to 30kg. 360° units combine the function-ality of two 180° curve sections andtwo transverse conveyors all poweredfrom one motor. KU1 curve units arecapable of passing multiple palletsthrough the curve as long as the loadcarrying capacity of the unit is notexceeded.


5

Curve Units

5–1

90° Curve

These curves provide a 90° change inpallet direction while maintaining leadingedge orientation. 90° Curve units arenon-powered and are driven directly froma UM1 Return Unit or BS1/T TransverseConveyor. Specify mounting type atordering.

A round polyurethane belt is used to pullthe pallet through the curve, and curvescan be specified for right or left rotation.Note: Once the direction of rotation hasbeen selected (L or R), drive direction isnot reversible.Note: The KE1/0-90 is not suitable forESD applications.

The KE1/0-90 is delivered partiallyassembled and includes all necessarymounting hardware to fasten to a BS1/T,UM1 or AS1.


(specify A, B, C, or D)


Nominal Line Width (B)


___________________

___________________

___________________

80, 120, 160

Direction of Rotation L, R

Mounting TypeAS1 UM1

Pallet Flow

ABS1/T

BS1/T

BS1Pallet Flow

B

AS1

Pallet Flow

CBS1or

BS1/TUM1

Pallet Flow

D

Dimensional data for KE1/0-90

5

Model KE1/0-90

Ordering Information for Curve Unit KE1/0-90

91b +55

BS

/UM

b2 +38

90

Left Rotation

Rig

ht R

otat

ion

90

91

b +

55b 2

+38

75

b +

1

Curve Units


5


These curves provide a 180° change inpallet direction while maintaining leadingedge orientation. 180° Curve units arenon-powered and are driven directly froma UM1 Return Unit or BS1/T TransverseConveyor. Specify mounting type whenordering.

A round polyurethane belt is used to pullthe pallet through the curve, and curvescan be specified for right or left rotation.Note: Once the direction of rotation hasbeen selected (L or R), drive direction isnot reversible.Note: The KE1/0-180 is not suitable forESD applications.

The KE1/0-180 is delivered partiallyassembled and includes all necessarymounting hardware to fasten to a BS1/T,UM1 or AS1.

180° Curve


(specify A, B, C, or D)



___________________

___________________

Direction of Rotation L, R

________________ mm

________________ mm

Line Spacing "A" 60, 135

Mounting Type

Nominal Line Width (B) 80, 120, 160

AS1 UM1Pallet Flow

ABS1/T

BS1/T

BS1Pallet Flow

B

AS1

Pallet Flow

CBS1or

BS1/TUM1

Pallet Flow

D

Ordering Information for Curve Unit KE1/0-180

5

Model KE1/0-180


5

Curve Units

Dimensional data for KE1/180-0

5–3

Right Rotation

b + 55 91

7575

2

x (b

+ 1

) + a

+ 5

0

(b +

1) +

15 +

a

b +

1a+

15

a+15

b +

190 90

BS / UM

b + 55 91

BS / UM

2 x

(b

+ 1

) + a

+ 5

0

(b +

1) +

15 +

a

b +

1b

+ 1

Right Rotation

Left Rotation

Left Rotation

Curve Units


5

Bosch Rexroth Corp.

The KU1/90 curve provides a 90°change in pallet direction while main-taining leading edge orientation.Curves also reduce controls complexityand system cost compared to the use oflift-transfer units.

The KU1/90 combines the functionalityof one 90° curve section and twotransverse conveyors all powered from asingle motor and gearbox.

A flat polyurethane turntable is used topull the pallet through the curve. Curvescan be specified for right or left rotation.Note: Once the direction of rotation hasbeen selected (L or R), drive direction isnot reversible.

The infeed section (L1) and outfeedsection (L2) are available in lengths of 0mm, or in any length from 150 to 5000mm in 5 mm increments. Whenordering also specify: conveyor width,belt speed, motor voltage/frequency,direction of rotation, motor position, andbelt type. Depending on length, the in/outfeed conveyor sections are availablewith either a standard (N) or an anti-static (A) belt. The turntable is madefrom polyurethane.

The KU1/90 is shipped partiallyassembled. The curve, L1 conveyorsection, and L2 conveyor section areshipped as separate units.

KU1/90 curves can be mounted end-to-end to either an AS1/UM1 conveyorsection or a BS1 transverse conveyor.Order connection kits separately. Note:Depending on the system layout, twoconnection kits may be required foreach KU1/90 module.

90° Curve

Ordering Information for Curve Unit KU1/90

30




_______________ mm

_______________ mm

_______________ mm

80, 120, 160


Belt Type† Non-Antistatic (N)Antistatic (A)

_____________ m/min

__________________

Motor Mounting Position** I = InboardA = Outboard __________________

Direction of Rotation __________________


Section 2 Length (L2)†

0 or 150 - 5000(in 5 mm increments)Section 1 Length (L1)†

0 or 150 - 5000 (in 5 mm increments)

Width (B)

L, R

KU1/90L1 = 0mm, L2 = 0mm

KU1/90L1 = 0mm, L2 = 2000mm

* Full load conveyor speeds vary depending on motor frequency. See table 5-1.** See Dimensional data for KU1/90 (Page 5-5).† Non-antistatic (N) belt is available on L1 or L2 only when length is 150mm or greater.

5–4

Model KU1/90

Ordering Information for Connection KitsPart NumberDescription

KU1 to AS1/UM1 Connection Kit

KU1 to BS1 Connection Kit (when KU1 L1 or L2 > 0 mm) 3842 528 8553842 530 095R980 024 552R980 024 552

KU1 to BS1 Connection Kit (when KU1 L1 or L2 = 0 mm)

KU1 to KU1 Connection Kit


5

Curve Units

35128

L2

L 1G

74

20

14B

110

E

R = Right Rotation

L = Left Rotation

A = Outboard

I = Inboard

B (mm) E F G 80 162 165 372120 202 203 435 160 240 243 492

F

5–5

Technical data for KU1/90

Nominal belt speed = see Table 5-1Load capacity = 30 kgMotor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 5-1

Electrical data for KU1/90

Dimensional data for KU1/90

85

92

300

Nom.M/min

69121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58N/A

380/50.43.43.43.43.43

415/50.38.38.38.38.38

480/60.40.40.40.40.40

575/60.34.34.34.34N/A


50 Hz6.98.2

11.013.716.4

60 Hz6.78.3

13.316.6N/A


Curve Units


5

Bosch Rexroth Corp.

Ordering Information for Curve Unit KU1/180

The KU1/180 curve provides a 180°change in pallet direction while main-taining leading edge orientation.Curves also reduce controls complexityand system cost compared to the use oflift-transfer units.

The KU1/180 combines the functionalityof one 180° curve section and twotransverse conveyors all powered from asingle motor and gearbox.

A flat polyurethane turntable is used topull the pallet through the curve. Curvescan be specified for right or left rotation.Note: Once the direction of rotation hasbeen selected (L or R), drive direction isnot reversible.

The infeed section (L1) and outfeedsection (L2) are available in lengths of 0mm, or in any length from 150 to 5000mm in 5 mm increments. Whenordering also specify: conveyor width,belt speed, motor voltage/frequency,direction of rotation, and belt type.Depending on length, the in/outfeedconveyor sections are available witheither a standard (N) or anti-static (A)belt. The turntable is made frompolyurethane.

The KU1/180 is shipped partiallyassembled. The curve, L1 conveyorsection, and L2 conveyor section areshipped as separate units.

KU1/180 curves can be mounted end-to-end to either an AS1/UM1 conveyorsection or a BS1 transverse conveyor.Order connection kits separately. Note:Depending on the system layout, twoconnection kits may be required foreach KU1/180 module.

180° Curve

KU1/180L1 = 0mm, L2 = 0mm

KU1/180L1 = 2000mm, L2 = 1000mm

30

* Full load conveyor speeds vary depending on motor frequency. See table 5-2.** Motor can only be mounted in the outboard position (see Dimensional data pg. 5-7).† Non-antistatic (N) belt is available on L1 or L2 only when length is 150mm or greater.

5–6

Model KU1/180

Ordering Information for KU1/180 Mounting Kit




_______________ mm

_______________ mm

_______________ mm

80, 120, 160


Belt Type† Non-Antistatic (N)Antistatic (A)

_____________ m/min

__________________

Motor Mounting Position** A = Outboard __________________



Section 2 Length (L2)†

0 or 150 - 5000(in 5 mm increments)Section 1 Length (L1)†

0 or 150 - 5000 (in 5 mm increments)

Width (B)

L, R

A (outboard)

Part NumberDescriptionKU1 to AS1/UM1 Connection Kit

KU1 to BS1 Connection Kit (when KU1 L1 or L2 > 0 mm) 3842 528 8553842 530 095R980 024 552R980 024 552

KU1 to BS1 Connection Kit (when KU1 L1 or L2 = 0 mm)

KU1 to KU1 Connection Kit


5

Curve Units

Technical data for KU1/180Nominal belt speed = see Table 5-2Load capacity = 30 kgMotor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 5-2

Electrical data for KU1/180

Dimensional data for KU1/180

Nom.M/min

69

121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58N/A

380/50.43.43.43.43.43

415/50.38.38.38.38.38

480/60.40.40.40.40.40

575/60.34.34.34.34N/A


50 Hz6.98.2

11.013.716.4

60 Hz6.78.313.316.6N/A

35128

L2

L1 G

135

B14

110

7

F

A = Outboard

R = Right Rotation

L = Left Rotation

B (mm) F G 80 165

203 243

422 505 580

120 160

85

92

300

5–7


Curve Units


5


Ordering Information for Curve Unit KU1/2x180

The KU1/2x180 curve provides a 360°transfer on a continuous closed circuit,and maintains leading edge palletorientation. Curves also reducecontrols complexity and system costcompared to the use of lift-transfer units.

The KU1/2x180 combines the function-ality of two 180° curve sections and twotransverse conveyors all powered from asingle motor and gearbox. The curve isavailable with either one or two drives.Note: With one drive, the load capacityis 24kg; with two drives, the loadcapacity is 30kg.

A flat polyurethane turntable is used topull the pallet through the curve, andcurves can be specified for right or leftrotation. Note: Once the direction ofrotation has been selected (L or R), thedrive direction is not reversible.

The conveyor section (L1) is available inlengths of 150 to 5000 mm in 5 mmincrements. When ordering also specify:conveyor width, belt speed, number ofdrives motor voltage/frequency, directionof rotation, and belt type. The conveyorsections (L1) is available with either astandard (N) or anti-static (A) belt. Theturntable is made from polyurethane.

The KU1/2x180 is shipped fullyassembled. All required mountinghardware is included.

2x180° Curve

* Full load conveyor speeds vary depending on motor frequency. See table 5-3.** Motor can only be mounted in outboard position. See Dimensional data (pg. 5-9).

Model KU1/2x180

24-30




_______________ mm

_______________ mm

80, 120, 160


Belt Type Non-Antistatic (N)Antistatic (A)

_____________ m/min

__________________

Motor Position** A = Outboard __________________



150 - 5000(in 5 mm increments)Length (L1)

Width (B)

L, R

A (outboard)

Number of Drives (AE) __________________ 1, 2


5

Curve Units

5–9

Technical data for KU1/2x180

Nominal belt speed = see Table 5-3Load capacity 1 drive = 24 kgLoad capacity 2 drives = 30 kgMotor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 5-3

Electrical data for KU1/2x180

Dimensional data for KU1/2x180

Nom.M/min

69

121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58N/A

380/50.43.43.43.43.43

415/50.38.38.38.38.38

480/60.40.40.40.40.40

575/60.34.34.34.34N/A


50 Hz6.98.211.013.716.4

60 Hz6.78.3

13.316.6N/A


L1

135

L

F

R = Right Rotation

L = Left Rotation

A = OutboardG

B (mm) F G 80 165 422120 203 505 160 243 580

Curve Units


5


Accumulation Control for KU 1/ Curves

The outer guide of the KU1/90 and KU1/180 curve units has been designed towithstand pallet accumulation pressureand allow the curve modules to operatein accumulation mode. The accumulationpressure in a curve can easily bereduced with the addition of an accumu-lation control stop gate as shown inFigure 5-1.

The accumulation stop gate is pneumati-cally operated and requires no additionalcontrol. It uses a WI1/M Rocker Stop, apneumatic cylinder switch, and a VE1stop gate (Figure 5-2). All of thecomponents required to build theaccumulation control stop gate can befound in Section 8 of this catalog.

VE 1

WI /M

bwt +10

Figure 5-1

Figure 5-2

VE 1

WI 1/Mwith PneumaticCylinder Switch


6

Lift Transfer Units

Section 6- Lift-Transfer Units

HQ1/ULift-Transfer Units6-2 to 6-3

TS 1 lift-transfer units vertically lift andhorizontally transfer workpiece palletsfrom one conveyor section to a receivinglift transfer unit located at an adjacentconveyor section.

Tandem lift-transfer units use a combina-tion of LTUs working in tandem with atransverse conveyor or LTU to transferpallets from one conveyor section to anadjacent conveyor section using onedrive motor and gearbox.

6–1

EQ1/TRTandem Lift-Transfer Units6-4 to 6-5

EQ1/TTandem Lift-TransverseConveyor 6-6 to 6-7

NOTE: Non oiled dry air, 58-116 PSI (4-8bar) connected through 4 mm push-lockplastic tubing is required on all LTUs.Pneumatic diagrams for these units areshown on page 10-2.

EQ1/TETandem Lift-TransverseConveyor 6-6 to 6-7

Lift Transfer Units


6


Lift-Transfer Unit

The HQ1/U Lift Transfer Unit is used totransfer pallets perpendicularly off theconveyor. It is used primarily at cornersand intersections

The HQ1/U lift plate is powered up anddown by a single lift pneumatic cylinder.In the center or resting position the beltson the unit are located 2.2 mm below thenominal conveyor transport height (ortransport surface). In the raised positionthe HQ1/U is lifted 4.4 mm above thetransport surface.

For pass through applications, the HQ1/Uis lowered 8.6 mm below the transportsurface.

The HQ1/U is completely reversibleenabling pallet diversion in two directionsfrom a single transfer point.

The HQ1/U can be mounted to a BS1transverse conveyor as well as thestandard ST1 conveyor section.

Each LTU is equipped with steel sideguides to guide the pallets duringtransfer. Each guide may be raised upslightly to act as a pallet stop when thetransfer is in the centered, or rest,position. Optional cushioned transferstops (see page 8-4) may be mounted tothe side guides to provide adjustablecushioned stops instead of hard stops onthe transfer.

* Full load conveyor speeds vary depending on motor frequency. See Table 6-1

3

Ordering Information for Lift-Transfer Unit HQ1/U

Model HQ1/U




_______________ mm 80 x 80 mm120 x 120 mm160 x 160 mm


_____________ m/minNominal belt speed (m/min)* 6, 9, 12, 15, 18

Lift Transfer size- BQ x BL


6

Lift Transfer Units

6–3

Nom.M/min

69

121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58.58

380/50.43.43.43.43N/A

415/50.38.38.38.38N/A

480/60.40.40.40.40.40

575/60.34.34.34.34.34


50 Hz6.410.212.815.4N/A

60 Hz6.29.312.515.618.7

Nominal belt speed = see Table 6-1Load Capacity = 3 kgMotor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 6-1Air pressure = 4-8 barCylinder diameter = 25 mmCylinder stroke = 13 mmAir fittings = 4 mm (5/32") push-lock

Electrical data for HQ1/U

Technical data for HQ1/U

Dimensional data for HQ1/U

66

377

BQ

BL +15

BQ

BQ

+ 5

5

BQ +55

BL

BL - 32

105

+4.4=Raised Position

–2.2 Center, Rest Position

–8.6 Pass-through Position

=Transport Surface


Lift Transfer Units


6

Bosch Rexroth Corp.

Tandem Lift-Transfer Unit

The EQ1/TR Tandem Lift Transfer Unittransfers pallets perpendicularly betweenclosely spaced parallel conveyor sectionsusing three lift-transfer units and one drivemotor.

A PLC is required to control traffic andaccumulation of pallets on the EQ1/TR isnot permitted. Proximity switch installationis required to detect pallet present andpallet passed.

The center section of the EQ1/TR is fixedin place at the transfer height, 2 mmabove the main line belts. The two outersections are normally at rest 2.2 mmbelow the main line belts. Each sectioncan be individually actuated, via aircylinders to raise 4.4 mm and transfer thepallet, or lower 8.6 mm and allow a palletto pass through. EQ1/TR transfers can bemounted to ST1 main line belt sections,or a BS1 transverse conveyor. Thismodule is completely reversible to allowbi-directional travel.

Each outer section is equipped with steelside guides to guide the pallets duringtransfer. Each guide may be raised upslightly to act as a pallet stop when thetransfer section is in the center, or restposition. Optional cushioned transferstops (see page 8-4) may be mounted tothe side guides to provide adjustablecushioned stops instead of hard stops onthe transfer.

Ordering Information for Lift-Transfer Unit EQ1/TR

* Full load conveyor speeds vary depending on motor frequency. See Table 6-2

3

6–4

Model EQ1/TR




_______________ mm

_______________ mm

80 x 80 mm120 x 120 mm160 x 160 mm


_____________ m/minNominal belt speed (m/min)* 6, 9, 12, 15, 18

Line Spacing (A) 60, or 135 mm

Lift Transfer size- BQ x BL


6

Lift Transfer Units

Nom.M/min

69121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58.58

380/50.43.43.43.43N/A

415/50.38.38.38.38N/A

480/60.40.40.40.40.40

575/60.34.34.34.34.34


50 Hz6.410.212.815.4N/A

60 Hz6.29.312.515.618.7

Nominal belt speed = see Table 6-2Load Capacity = 3 kgMotor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 6-2Air pressure = 4-8 barCylinder diameter = 25 mmCylinder stroke = 13 mmAir fittings = 4 mm (5/16") push-lock

Electrical data for EQ1/TR

Technical data for EQ1/TR

Dimensional data for EQ1/TR

160

354

BL

BL

A

+1 5

BL

BL

BQ

BQ

+1

-30

62.5

BQ

+59

+A+15+4.4=Raised Position



=Transport Surface

6–5


Lift Transfer Units


6

Bosch Rexroth Corp.

Tandem Lift-Transverse Conveyor

The EQ1/T Tandem Lift Transfer Unittransfers pallets perpendicularly betweenrectangular conveyor sections using twolift-transfer units, one BS1/T transverseconveyor and one drive motor.

The EQ1/T Tandem Transfer Modulecombines the functionality of two lifttransfer units and a BS1/T transverseconveyor all powered from a single drivemotor. Each EQ1/T includes all requiredmounting hardware as well as thefollowing components.

• 2 Lift Transfer Units• 1 BS1/T Transverse Conveyor• 2 Drive connection kits• 2 Protective guards

The BS1/T is used to power the twoslave driven lift transfer units. Each Lift-Transfer may be operated independentlyby energizing the pneumatic cylinderswith separate valves. The transfer unitsare normally at rest 2.2 mm below themain line belt height. When energized up,the transfer raises 4.4 mm to the sameheight as the BS1/T transverse belts andthe pallet is transferred. When energizeddown, the transfer lowers 8.6 mm, andthe pallets are allowed to pass throughon the main line. The EQ1/T tandemtransfer module is completely reversible,although the allowable payload isreduced to 15 Kg in reverse operation.

Side guides on each of the transfer unitsmay be positioned slightly higher to stopa pallet when the transfer is in the centeror rest position. Optional cushionedtransfer stops (page 8-4) may be addedto provide gentle stopping on thetransfer.

Ordering Information for Lift-Transfer Unit EQ1/T

30 3

6–6

Model EQ1/T

Motor Position

PalletFlow

R

M

L

270˚

180˚

0˚


Primary PalletFlow

* Full load conveyor speeds vary depending on motor frequency. See Table 6-3** Mid-mount only available on 160 mm wide modules




_______________ mm

_______________ mm

80 x 80 120 x 120 160 x 160


L, M**, RMotor Position

_____________ m/min

__________________

0°, 180°, 270°Motor Orientation __________________

Non-Antistatic (N)Antistatic (A)

Belt Type __________________



Tandem Lift Transfer size- BL x BQ


6

Lift Transfer Units

Nominal belt speed = see Table 6-3Load Capacity

Transverse conveyor = 30 kg (15 kg reverse)Lift-transfer unit = 3 kg

Motor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 6-3Air pressure = 4-8 barCylinder diameter = 25 mmCylinder stroke = 13 mmAir fittings = 4 mm (5/32”) push-lock

Electrical data for EQ1/T

Technical data for EQ1/T

Dimensional data for EQ1/T

Nom.M/min

69121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58.58

380/50.43.43.43.43N/A

415/50.38.38.38.38N/A

480/60.40.40.40.40.40

575/60.34.34.34.34.34


50 Hz6.410.212.815.4N/A

60 Hz6.29.312.515.618.7

BL+15BL+15 110L

BQ

+55

BQ

BL BL

29510

566

105




=Transport Surface

6–7


Lift Transfer Units


6

Bosch Rexroth Corp.

Lift-Transverse Conveyor

The EQ1/TE Tandem Lift Transfer Modulecombines the functionality of a lift transferunit and a BS1/T transverse conveyorboth powered from a single drive motor.Each EQ1/TE includes all requiredmounting hardware as well as thefollowing major components:• 1 Lift transfer unit• 1 BS1/T Transverse conveyor• 1 Drive connection kit• 1 Protective guards kit

The BS1/T is used to power the slavedriven lift transfer unit. The transfer unit isnormally at rest 2.2 mm below the mainline belt height. When energized up, thetransfer rises 4.4 mm to the same heightas the BS1/T transverse conveyor beltsand the pallet is transferred. Whenenergized down, the transfer lowers 8.6mm, and the pallets are allowed to passthrough on the main line. The EQ1/TEtandem transfer module is completelyreversible, although the allowablepayload is reduce to 15 kg in reverseoperation.

Side guides on the transfer unit may bepositioned slightly higher to stop a palletwhen the transfer is in the center or restposition. Optional cushioned transferstop (page 8-4) may be added to providegentle stopping on the transfer.

Ordering Information for Lift-Transfer Unit EQ1/TE

30 3

270˚

180˚

0˚


Primary PalletFlow

6–8

Motor and Lift-transferPosition

DRPalletFlow

R

M

L

Model EQ1/TE

* Full load conveyor speeds vary depending on motor frequency. See Table 6-4** Mid-mount only available on 160 mm wide modules




_______________ mm

_______________ mm

80 x 80 120 x 120 160 x 160


L, M**, RMotor Position

_____________ m/min

__________________

0°, 180°, 270°Motor Orientation __________________

Non-Antistatic (N)Antistatic (A)

Belt Type__________________

Drive end (D)Return end (R)

Lift Transfer Position __________________



Tandem Lift Transfer size- BL x BQ


6

Lift Transfer Units

Nominal belt speed = see Table 6-4Load Capacity

Transverse conveyor = 30 kg (15 kg reverse)Lift-transfer unit = 3 kg

Motor RPM @ 50 Hz = 1400Motor RPM @ 60 Hz = 1700Motor electrical specifications = see Table 6-4Air pressure = 4-8 barCylinder diameter = 25 mmCylinder stroke = 13 mmAir fittings = 4 mm (5/32”) push-lock

Electrical data for EQ1/TE

Technical data for EQ1/TE

Nom.M/min

69121518

HP.125.125.125.125.125

208/60.58.58.58.58.58

240/60.58.58.58.58.58

380/50.43.43.43.43N/A

415/50.38.38.38.38N/A

480/60.40.40.40.40.40

575/60.34.34.34.34.34


50 Hz6.4

10.212.815.4N/A

60 Hz6.29.3

12.515.618.7

Dimensional data for EQ1/TE

29510

566

BL

105

BQ

+55

BQ

BL+ L 15

110




=Transport Surface

6–9


Positioning Units


7


Section 7- Positioning Units

PE1/PPositioning Unit7-1

Positioning Units are used at worksta-tions when workpiece pallets have to beaccurately positioned. Lift-position unitslift the workpiece pallet from theconveying media so that up to 80 kg(176 lbs.) of downward force can beapplied to the pallet.

NOTE: Non-oiled dry air, 58-116 PSI (4-8 bar) connected through 4 mm push-lock plastic tubing is required on allpositioning units.Pneumatic diagrams for these units areshown on page 10-3.

HP1Lift-Position Unit7-2 to 7-3

10 80


7

Positioning Units

Specify part number,then select fromthe options below.

Part Number3842 998 101Your

choices are:

80, 120, 160

Your selection:Positioning Unit Width (B)

Specify part number,then select fromthe options below.

Part Number3842 998 102Your

choices are:

80, 120, 160

Your selection:Positioning Unit Width (B)

B+87

B +15 14.5 B +44.5

1.5

S

107.

4 5

1.0

5

852

119.

5

4515

3.5

23.5

23.5

119.

5

50120

5346

.5

WT 1/K: WT 1/S: S = 0.8 mm

S = 1.5 mm

S = 0.8 mm

WT 1/P:

End ViewTop View

99.

5

7-1

Positioning Unit

The PE1/P positioning unit providesrepeatability up to + 0.03mm (.001”) witha WT1/S steel workpiece pallet and+ 0.015mm (.006”) with a WT1/P alu-minum workpiece pallet. The PE1/P uses aside locating pin to engage a locating holeon the workpiece pallet frame. It can beused at automatic or manual workstations.

Depending on pallet type, two differentversions are available. One version is de-signed specifically for use with the WT1/Kand WT1/S workpiece pallets. The secondversion is designed to conform to the fea-tures of WT1/P aluminum workpiece pallet.

The positioning units mount directly to the T-slots in the bottom of the conveyor profile orto the table top of an automatic workstation.

The PE1/P unit is delivered partiallyassembled and includes the positioningunit, a proximity switch for queuingposition, mounting hardware, pneumaticfittings and 2 or 3 proximity switch holders(depending on pallet size). Two VE1Stops (pg. 8-1) are recommended foreach PE1. One is used as a pre-stop andthe other for a PE1/P stop.

NOTE: The positioning repeatability of thePE1/P does not account for workpiecepallet plate flatness. Please refer to Section2 for plate flatness tolerances.

10

Load Capacity = 10 kg

Pallet repeatability = ±0.4 mm WT1/K

= ±0.03 mm WT1/S

= ±0.015 mm WT1/P

Max Allowable = 100 NApplied Force

Permitted Turning = 10 NmMoment

Stroke = 6.5 mm

Cylinder Diameter = 25 mm

Air pressure = 4-8 bar

Air fittings = 4 mm

Technical data for PE1/P

Dimensional data for PE1/P

*Dimensions are for reference only. Contact Rexroth for a detailed machining drawing.

Model PE1/P

Ordering Information for Positioning Unit PE1/P(For use with WT1/S and WT1/K pallets)

12.5 ±0.2 (B=80)32.5 ±0.2 (B=120)52.5 ±0.3 (B=160)

12.5 ±0.2

52.5 ±0.2

32.5 ±0.3

Dowel Hole 6.0Tap M6

100

±0.

0.02

5

B = . . .80

120160

Station mount dimensions*

Ordering Information for Positioning Unit PE1/P(For use with WT1/P pallets)

Positioning Units


7

Bosch Rexroth Corp.

Lift-Position Unit

The HP1 Lift-Position Units are used forprecision positioning of workpiece palletsat workstations (usually automated).Positioning pins on the HP1 engagepositioning bushings in the support plateof the pallet to lift it up off the conveyor.The resulting positioning repeatability is±0.025 mm (.0009") in the X and Y axis.The air cylinders generate 785 N ofupward force (176 lbs.) at 4 bar (58psi).

The lift-positioning unit can be mounteddirectly to the T-slots in the bottom of theconveyor profile or station mounted to amachine frame.

The HP1 may be powered down 8 mm toallow pallet pass through, or powered up toaccurately position the pallet. The optionaladjustable Hold Down Plate allows thepallet to be positively clamped in positionwhen raised by the HP1. Use the VE1/DBcushioned stop, ordered separately onpage 8-2, in place of the hard stop forsensitive assembly operations.

The HP1 is shipped with all requiredmounting hardware including pneumaticfittings positioning pins, flow controlvalves and protective cover.

7–2

Ordering Information for Positioning Unit HP1



Workpiece Pallet Size, B

Optional Hold Down Plate, Qty 2


3842 524 092

__________________80 x 80, 120 x 120,

160 x 160

28 50

0 –

50

135

Dimensional data for optional hold down plate

80

Model HP1Stop Gate optional


7

Positioning Units

Load Capacity = 80 kgPositioning Accuracy = ±0.025 mm both x and y axisMax Allowable Applied Force = 400 NPermitted turning moment = 15 NmAir pressure = 4-8 barStroke Down = 8 mm fixedStroke Up = 0-50 mm adjustableCylinder diameter = 50 mmAir fittings = 4 mm

Dimensional data for HP1

7–3

Technical data for HP1

L1

L2

B – 42

B –

42

66125

62.5

200

Str

oke

(–8

to 5

0)

60.

5

B –

32

B +

13

*Dimensions are for reference only. Contact Rexroth for a detailed machining drawing.

A

B

4X M6

C

D

E

2X ø6 (H7)

R7.5

128

175

15

A B80 141 90120 141 130160 181 170

C D31 9.550 1090 10

E5070

110

Station Mount Dimensions*

Stop gates


8


Section 8- Stop Gates

VE1Standard Stop GatePage 8-1

Stop gates are used to stop workpiecepallets. Stops are pneumaticallyoperated and mount between theconveyor section guide rails. Cushionedstops are recommended where sensitivematerial is being processed at higherconveyor speeds. Cushions are adjust-able for pallet payload.

NOTE: Clean dry air, 58-116 PSI (4-8bar) connected through 4 mm push-lockplastic tubing is required on all stopgates. The Pneumatic diagrams for stopgates are shown on page 10-3.

VE1/D, VE1/DA1BCushioned Stop GatesPage 8-2 to 8-3

VE1/DATransfer StopPage 8-4

AL1Stop RailPage 8-5

WI1/M Rocker Stop Page 8-6


8

Stop Gates

8–1

Stop Gate

The VE1 is a pneumatically controlled stopused to halt forward movement of theworkpiece pallet. In its normal position thestop gate is spring loaded in the blockingposition. VE1 stop gates may be used tostop pallets on either the leading or trailingedge as shown below. Stop gates attachto the inside T-slot of the conveyor rail.Two plastic pins ensure that the stop isperfectly aligned in the T-slot.

The VE1 is delivered completely as-sembled and includes a 4 mm quickconnect fitting and all required mountinghardware.

Dimensional data for VE1

4-6 Bar

Description

Stop GatePart Number

3842 522 400

A BLeading

EdgeTrailingEdge

Mount VE1 Stop gates to the inner left-A or the innerright-B side of the conveyor section.

9Description

12 15 18

80 60 40 40VE1 Queue Load (kg)

Nominal Line Speed (m/min)

Ordering Information for Stop Gate, VE1

Queue load, VE1

Model VE1

Stop gates


8


Cushioned Stop Gate

Use the VE1/D cushioned stop toassemble fragile or shock sensitivecomponents. Cushioned stops reduceimpact force by up to 80% over tradi-tional stop gates and are infinitelyadjustable for various payloads.

The VE1/D can be mounted on the rightor left inside conveyor rail and can hold apallet on the leading or trailing edge.

The VE1/D is delivered completelyassembled and includes a 4 mm quickconnect fitting and all required mountinghardware.

Description

Cushioned Stop GatePart Number

3842 523 375

Ordering Information for Cushioned Stop Gate, VE1/D

7

7

57

3016

63

38.

5

65

40

35

8.0 ±0.1

Stroke

Dimensional data for VE1/D

9Description

12 15 18

10 10 10 8VE1/D Queue Load (kg)

Nominal Line Speed (m/min)

Queue load, VE1/D

Model VE1/D


8

Stop Gates

8–3

Cushioned Stop Gate

Pro

duct

Bul

letin

The VE1/DA1B cushioned stop gate isused with HP1 Lift-Position Units as anoptional stop when sensitive assembliesare required. Cushioned stops reduceimpact force by up to 80% and areinfinitely adjustable for various payloads.

The VE1/DA1B can only be used withthe HP1 Lift-Position Unit.

The VE1/DA1B mounts on the position-ing plate in the same mounting locationas the standard integral hard stop. Thestop is delivered fully assembled andincludes all required mounting hardware.

Dimensional data for VE1/DA1B

Ordering Information for Cushioned Stop Gate, VE1/DA1B

Model VE1/DA1B

Mounting Location, HP1

31

M5

54

8

33

7

34

25

26

33

33.5

4.5

7. 5

64.2

27

WT 1/PDA 1/B

Description

Cushioned Stop Gate Kit for use with HP1Part Number

3842 535 360

Stop gates


8

Bosch Rexroth Corp.

Cushioned Transfer Stop

VE1/DA Transfer stops are used tocushion the impact of arriving palletstransferring from a lateral run to alongitudinal one and vice-versa. Cushion-ing is pneumatic, and is fully adjustabledepending on payload. Cushionedtransfer stops may be used on the siderail of an EQ module for stopping palletson the transfer. VE1/DA stops may alsobe used in conjunction with the AL1 StopRail on page 8-5. A proximity bracket andswitch (ordered separately) mounted onthe side of the unit detects palletpositioning into the VE1/DA.

All required mounting hardware isincluded.

Dimensional data for DA1

Ordering Information for Cushioned Transfer Stop, VE1/DADescription

Transfer DamperPart Number

3842 523 376

4.5

M5

4

33

18M

4

2242

25

8

3320

7 Stroke73

62 7WT 1

EQ 1/TR

0VE1/DA

AL1

AL1 Stop Rail mounting

9Description

12 15 18

10 9 8 7VE1S/DA Queue Load (kg)

Nominal Line Speed (m/min)Queue load, VE1/DA

Mounting location, AL1

8–4

Model VE1/DA


8

Stop Gates

Stop Rail

AL1 Stop Rails are used to halt theforward movement of arriving palletstransferring from a lateral to a longitudinalrun.

The AL1 Stop Rail provides two locationsfor attaching an SH1/K horizontalproximity switch mounting bracket tosense pallet presence.

The center channel is used to mount aVE1/DA cushioned transfer stop whenrequired.

All hardware required to mount the AL1to the conveyor line is included. Description

Stop RailPart Number

3842 513 396

Ordering Information for Stop Rail, AL1

78

12

5

70

8

Dimensional Data for AL1

8–5

Model AL1

Stop gates


8

Bosch Rexroth Corp.

The WI/M mini rocker stop provides aneconomical method of workpiece palletdetection and can be used (in conjunc-tion with other components) to createan accumulation control kit.

When used for pallet detection, a 12mmbody proximity switch is required(ordered separately). The switch isactivated when a workpiece palletpasses in front of the rocker. In thisconfiguration, the WI/M has a monitor-ing area of 44 mm.NOTE: Refer to the TSplus catalog for12mm body proximity switches andcables.

The WI/M can also be combined with anoptional pneumatic cylinder switch. Inthis configuration, the actuation, which iscaused by a pallet passing by a WI/M, isconverted into a pneumatic signal. Thepneumatic accumulation control kit(shown below) can be constructedusing of a VE1 stop gate.

How it works: When the rocker is inthe rest position, air is directed to a stopgate and pallets freely pass through.When the rocker is actuated by a pallet,the air is disabled and the stop gatebegins queuing pallets.

TS1 Mini Rocker Stop

44 mm

16.5

4022

19

(91)

14

37

10.5

29

35.5

41.5

VE 1

WI/M

bwt +10

8–6

Model WI/M

Dimensional data for WI/M

Pneumatic Cylinder Switch

Description

WI/M Rocker Module (Fastening Hardware Included)Part Number

3842 530 797

Pneumatic Cylinder Switch 3842 532 151

Ordering Information for Mini-Rocker Stop, WI/M



9

Section 9- Proximity Switches and Brackets

SH1/UVertical sensing bracket9-2

Three types of proximity switch mountingbrackets are available. Vertical sensingbrackets sense pallet position fromunderneath the workpiece pallet whilehorizontal sensing brackets detect palletposition from the side. The verticalsensing brackets use the built in exciterplates on the pallets and the horizontalsensing brackets require the use of anexciter block mounted to the surface ofthe pallet.

All mounting brackets use 6.5 mmdiameter proximity switches which have asensing range between 3 and 4mm.

9–1

SH1/SHorizontal sensing bracket9-3

SH1/MHorizontal sensing bracket9-4

Proximity Switches9-5

Proximity Switches and Brackets

TS1 Assembly ConveyorsLinear Motion and Assembly Technologies 8981 500 282 01/08Bosch Rexroth Corp.

9

9–2

Vertical Sensing Switch Brackets

Use SH1/U vertical sensing switchbrackets along with a proximity switch(ordered separately) to detect theposition of WT1 workpiece pallets fromunderneath.

The SH1/U switch bracket is available intwo styles. One style is constructed fromABS (transparent in color) and designedfor non-conductive applications. Theother style is constructed from PA66(black in color) and designed specificallyfor ESD-sensitive applications.

Dimensional data SH1/U

Ordering Information for Vertical Sensing Bracket SH1/U

Model SH1/U

Description

Vertical Sensing Bracket (non-conductive)

Part Number

3842 338 684

Vertical Sensing Bracket (ESD safe) 3842 536 352

53

396.

5

20

13

13



9

9–3

Horizontal Sensing Switch Brackets

Use SH1/S horizontal sensing switchbrackets along with a proximity switch(ordered separately) to detect theposition of WT1 workpiece pallets fromthe side. Exciter blocks (page 2-2) mustbe mounted to the workpiece pallet toenable pallet sensing.

The polyamide bracket is shipped with allrequired mounting hardware.

14

72

84

35

41

40

2013

Exciter BlockSee Page 2-2

Dimensional data SH1/S

Description

Horizontal Sensing BracketPart Number

3842 338 685

Ordering Information for Horizontal Sensing Bracket SH1/S

Model SH1/S

Proximity Switches and Brackets


9

7

14

19 14.7

6.5

ST 1

AL1

SH 1/M WT 1

1440

18.5 25

.5

11

25.514

40

7

14

19 14.7

6.5

18.5

ST 1

KU1

SH 1/MWT 1

9–4

Use SH1/M proximity switch mountingbrackets along with a proximity switch(ordered separately) to detect thepresence of WT1 workpiece pallets fromthe side in KE1 curves, KU1 curves, PE1/Ppositioning units and an AL1 stop rail.

The SH1/M consists of a top block (A) andbottom block (B). When mounting to a KE1curve, KU1 curve or PE1/P positioning unit,one top block and one bottom block arerequired to create a 25.5mm tall bracket.When mounting to an AL1 stop rail, twotop blocks are required to create a 14.5mmtall bracket.

The polyamide brackets are shipped withall required mounting hardware.

Horizontal Sensing Switch Brackets

Ordering Information for Horizontal Sensing Bracket SH1/K

Dimensional data for SH1/M(for mounting to an AL1 stop rail)

Model SH1/M

Description

Prox Switch Holder Top

Part Number

3842 318 941

Prox Switch Holder Base 3842 318 942

A

B

A

B

A

A

Dimensional data for SH1/M(for mounting to KU1, KE1 or PE1/P)



9

Proximity Switches

Proximity switches indicate workpiecepallet presence by detecting the exciterplates on the sides and bottom ofworkpiece pallets. These normally open,24 VDC, short-circuit protected switchesare PNP (sourcing) and have a 6.5 mmbody. The switches have a rated sensingrange between 3mm (shielded) and 4mm(unshielded) and have an LED indicator.

The quick disconnect switch and plugprovides fast assembly and service. Allrequired hardware is included.

90 ˚QuickDisconnect Plug

with 5m of 3-conductorcable

50 mm

60 mm

C.

A. 6.5mm x 60mm shielded10-30 VDC, normally open,quick disconnect

B. 6.5mm x 50mm unshielded10-30 VDC, normally open, quick disconnect

6.5mm x 60mm prox. switch, shielded

Part Number

8981 021 1538981 018 805

Description For Use WithSensingRange

SensingApplication

ABC 90° plug with 5 m of 3-conductor cable

6.5mm x 50mm prox. switch, unshieldedSH1/U, SH1/S, SH1/MVertical or Horizontal

Horizontal SH1/M, SH1/S3.0mm4.0mm

8981 018 806

Ordering Information for Proximity Switches

9–5

Technical Data


10


Section 10- TS 1 Technical Data

Conveyor widthConveyor width is determined by the sizeof the workpiece pallet. Maximum payloaddepends on the length of the load-bearingedge (LWT or BWT) of the workpiece pallet.Maximum permissible loading for the loadbearing edge is shown in Figure 10-1

Maximum permissible workpiece palletpayload (includes pallet, fixturing,workpiece and coding system) dependson the supported length of the pallet asshown in Figure 10-2.

Never exceed the maximum load perpallet or per drive unit. The load ismaximum when pallets are in queue asshown in Figure 10-3.

Transportation speedPreferred speed is 12 m/min on conveyorsections and transfers. Performance datafor individual modules is based on thesespeeds, although different speeds can beselected. Transportation speed isselected based on system cycle time,time required by the workpiece pallet toenter a workstation, total weight of thepallet, and stability of the workpiece onthe pallet.

Conveying directionWorkpiece pallets should be conveyedtoward a drive unit. Reversible operationis only possible when explicitly stated.

Workpiece Palletload-bearing edge

LWT or BWT

MaximumLoad in kg*

80

120

160

1.5

2.2

3.0

* Maximum load is the combined weight of all pallet components, fixture, and parts.

Figure 10-1

Figure 10-2

Figure 10-3

Transportation direction

F F F F F F F

MAXIMUM LOAD

NOTE: Drive capacity must be greater then the maximum load between the drive and return unit

Workpiecepallet

Supported length

Conveyor sectionConveying media

LWTBWT


10

Technical Data

Section 10- TS 1 System Specifications

ApplicationThe Rexroth transfer systems all form aprogram of fine-tuned mechanicalcomponents that are used to conveyseparate and position workpiece pallets.With these components, you can createalmost any system layout you need. Thesystems are primarily used to conveyworkpieces (on Rexroth workpiecepallets) to and from manual or automaticworkstations on an assembly line.

PlanningTransfer system planning (thecombination of components into amodular system), set-up, initial start-upand maintenance should only be done bytrained personnel. Rexroth offers trainingcourses for this purpose.

Scope of delivery – small partsThe proximity switches, pneumaticvalves, and electrical and pneumaticinstallation material that are necessaryfor operation are usually not included inthe scope of delivery. These parts areonly preassembled if they ensure specialfunctional reliability or if installing them at alater point would require too much effort.Please note that the references for therequired flow control valve and checkvalves in the pneumatic switching plan(listed in the assembly and operationinstructions) must be followed.

NoteExamplesInstallation references, pneumaticswitching plans and typical functionprocesses are described in the catalogsand assembly instructions. These mustbe followed when setting up andcommissioning the system.

CE identification, responsibilityComponents that fall under the ECmachinery guideline are delivered with thecorresponding manufacturer’sdeclaration. Overall responsibility forsystem safety (declaration of conformityCE identification) lies with the systembuilder. The references in the assemblyinstructions must be followed.

Ambient conditionsEnvironmental conditions – climaticThe transfer systems have beendesigned for stationary use in a locationthat is protected from the elements.Operating temperature+5 to +40°C-5 to +60°C with 20% less loadStorage temperature-25°C to +70°CRelative humidity5 to 85%, non-condensingAir pressure>84 kPa in accordance with installationaltitude <1400m above sea level.Load values are reduced by 15% whenthe system is set up at a location that isover 1,400m above sea level.

Environmental conditions – biologicalAvoid molds, fungi, rodents, and othervermin.

Environmental conditions – chemicalDo not set up near industrial systemswith chemical emissions.

Environmental conditions – physicalDo not set up near sandy or dustysources. Do not set up in areas that areregularly jarred by high forces caused bye.g. presses, heavy machinery, etc.

Materials usedThe materials used in the componentsare primarily:

– Non-rusting steel or steel protected against corrosion by a special surface

– Brass– Cast or malleable aluminum alloy– Polyurethane, polyamide, some with additives to improve electrical and mechanical characteristics and UHMW polyethylene

– NBR or Viton for elastic seals

Media ResistantResistant to many common media usedin production such as water, mineral oil,grease, and detergents. Contact yourRexroth representative if you have anydoubts about resistance to specificchemicals, e.g. test oil, doped oils,aggressive detergents, solvents, orbrake fluid. Avoid long-term contact withacidic or basic reacting materials.

ContaminationWear may increase dramatically if thesystem is contaminated due toenvironmental factors, particularly withabrasive media such as sand andsilicates, but also due to processesrunning on the transfer system (e.g.welding beads, pumice dust, glassshards, shavings, or lost parts…). Insuch cases, maintenance intervals mustbe substantially shorted.

10–1

Technical Data


10

Bosch Rexroth Corp.

Functional reliabilityResistance to media and contaminationdoes not mean that functional reliabilityis guaranteed in every case.

– Liquids that thicken on evaporationand are highly viscous or adhesive(sticky) could lead to a disruption infunction

– Media with lubricating properties may reduce the driving power that is caused by friction if they are transported on systems with belts or round belts

– The chain lubricant used on conveyor chains can be washed away with solvents or detergents

Such cases require special attentionwhen planning the system and adjustingthe maintenance intervals.

Environmental sustainability,recyclingThe materials used are environmentallysustainable and may be recycled orreused (if need be, by converting orreplacing components). Recyclability isensured by the selection of material andthe possibility to take the componentsapart.

Pneumatic connection dataOiled or non-oiled, filtered, drycompressed airOperating pressure 4 to 6 barPerformance data is for an operatingpressure of 5 bar.

MaintenanceThe TS components require very littlemaintenance. If maintenance-freeoperation is not feasible at economiccosts, maintenance instructions areincluded in the operating manual.

WearWith individual components, wear iscaused by the basic principle and cannotbe avoided. Constructive measures andselection of the proper material will helpfunctional reliability last for the entireservice life. However, wear depends onthe operating, maintenance, and ambientconditions of the system and thelocation (resistance, contamination).

Measures to reduce wearThe following measures reduce wear andthe friction caused by it:

– Switch off conveyor sections when the system is not running, e.g. during breaks, overnight, on the weekend.

– Only select speeds that correspond to the particular function.

– Minimize the weight of the workpiece pallet — do not overload with material during pickup.

– Avoid unnecessary accumulation section, e.g. by reducing the number of workpiece pallets

– Switch off accumulation sections with heavy workpiece pallet loads if transport is not necessary

– Especially Important: Avoid contamination by abrasive media or reduce contamination with regular cleaning.

Load specificationsPermissible loads apply for conveyorsections only under the condition thatworkpiece pallets with the maximumpermissible weight have accumulated.Higher loads are permissible ifaccumulation can be safely avoided.Accumulation operation is notpermissible on lift transverse units.

10–2


10

Technical Data

Pneumatic Summary

Pneumatic diagram for HQ1/U, EQ1/T, EQ1/TE

Lift-Transfer Unit Pneumatic Diagrams

ModuleBore Stroke

(mm)(mm)Volume (cc) per stroke Tube Size Port

HQ1/U

EQ1/TR

EQ1/T

EQ1/TE

PE1/

HP1

VE1

VE1/D

DA1

25

25

25

25

25

50

25

20

10

10

10

10

6

58

8

7

4mm

4mm

4mm

4mm

4mm

4mm

4mm

4mm

4mm

M5

M5

M5

M5

M5

M5

M5

M5

M5

4.9

9.8

9.8

4.9

2.9

113.9

3.9

4.8

2.2

16 7 7 7

Pneumatic diagram for EQ1/TR Pneumatic diagram for EQ1/TR

NOTE: Non-oiled DRY air, 58-116 PSI (4-8 bar) connected through 4 mm push-lock plastictubing is required on all TS 1 pneumatic components.

23

451

ø4 mm

NotIncluded

For single Acting Lift Applications only For Double Acting Lift and Lower Applications only

23

451

ø4 mm

ø4 mm

NotIncluded

23

451

2 21 1

ø4 mm

NotIncluded

For single Acting Lift Applications only

23

451

2 21 1ø4 mm

ø4 mm

2 2

1 1

NotIncluded

For Double Acting Lift and Lower Applications only

Pneumatic diagram for HQ1/U, EQ1/T, EQ1/TE

Module Port Flow rate Tube Size (mm)

barbed hoseconnector

40l/min4Pneumatic Cylinder Switch

10–3

Technical Data


10


Pneumatic diagram for PE1/P, HP1

Positioning Unit Pneumatic Diagrams

Stop Gate Pneumatic Diagrams

Pneumatic diagram, VE1,VE1/D, and DA1

CE DeclarationCE Declarations are not shipped with modules. When you order CE compliantmodules, please contact our applications engineering department for the latestrevision level of the manufacturer's CE declaration if required for your records.

Pneumatic diagram,Pneumatic Cylinder Switch

31

ø4 mm

VE 1

2

R

ø4 mm

P

2

2

3

451

1

ø4 mm

ø4 mm

NotIncluded


10

Technical Data

Metric/English Conversion Chart

Metric Tap/Drill Specifications TemperatureTap Tap Drill Size

M4 M4 x .7 3.3 mm

M5 M5 x .8 4.2 mm

M6 M6 x 1 5.0 mm

M8 M8 x 1.25 6.8 mm

M12 M12 x 1.75 10.2 mm

M16 M16 x 2 14.0 mm

Linear

Area

Volume

Acceleration

Velocity

Mass

Force

Pressure

Torque

Moment of Inertia

millimeters (mm)incheskilometers (km)milesmillimeters 2 (mm2)inches2

centimeters3 (cm3)inches3

1 Litermeter/second2 (m/s2)inch/second2

meter/second (m/s)feet/secondkilogram (kg)poundskilograms-f (kgf)Newtons (N)pounds-fNewtons (N)barPSINewton-Meters (Nm)pound-inchescentimeters 4 (cm4)inches 4

inchesmillimeters (mm)mileskilometers (km)inches 2

millimeters 2 (mm 2)inches 3

inches 3centimeters 3 (cm3)

inch/second2

meter/second 2 (m/s2)feet/secondmeter/second (m/s)poundskilogram (kg)Newtons (N)kilograms-f (kgf)Newtons (N)pounds-fPSIbarpound-inchesNewton-Meters (Nm)inches 4

centimeters 4 (cm4)

0.0393725.40.62141.60930.00155645.160.0610216.38761.02539.370.02543.2810.30482.20460.45369.8070.101944.4480.224814.50.0698.8510.112980.0240341.623

Measurement Multiply by to get:

Degrees Celsius

Degrees Fahrenheit

5 x (degrees F - 32)9

(9 x degrees C) + 32

5

Power kilowatts (Kw)horsepower (HP)

horsepower (HP)kilowatts (Kw)

1.340.746

Energy Joules (J)foot/pounds (ft/lbs)

foot/pounds (ft/lbs)Joules (J)

0.73761.3558

Conversion Factors

10–5

Part Number Index


11

Section 11- Part Number Index

11–0

3842 318 941 9-4

3842 318 942 9-4

3842 338 684 9-2

3842 338 685 9-3

3842 513 396 8-5

3842 518 427 3-5

3842 521 166 3-6

3842 521 342 3-4

3842 521 343 3-4

3842 521 344 3-4

3842 521 520 3-6

3842 522 400 8-1

3842 523 375 8-2

3842 523 376 8-4

3842 523 563 3-10

3842 523 585 3-10

3842 524 092 7-2

3842 526 560 3-10

3842 526 849 2-2

3842 526 850 2-2

3842 526 851 2-2

3842 527 122 2-2

3842 527 123 2-2

3842 527 124 2-2

3842 527 535 3-10

3842 529 940 3-5

Part Number Page Part Number Page Part Number Page

3842 530 443 2-2

3842 530 444 2-2

3842 530 445 2-2

3842 530 797 8-6

3842 532 151 8-6

3842 532 813 2-2

3842 532 814 2-2

3842 535 360 8-3

3842 536 352 9-2

3842 992 934 3-5

3842 992 943 3-6

3842 998 010 6-2

3842 998 012 6-4

3842 998 013 6-6

3842 998 101 7-1

3842 998 102 7-1

3842 999 702 3-8

3842 999 703 3-8

3842 999 759 3-2

3842 999 760 3-1

3842 999 764 5-1

3842 999 765 5-2

3842 999 779 3-4

3842 999 805 7-2

3842 999 898 4-2

3842 999 899 4-4

3842 999 900 4-6

3842 999 986 5-4

3842 999 987 5-6

3842 999 988 5-8

8981 017 989 3-7

8981 018 805 9-4

8981 018 806 9-4

8981 021 153 9-4

8981 999 259 6-8

R980 023 725 3-7

Bosch Rexroth has a conveyor to fit any applicationVarioFlow™ is asingle strandconveyor systemdesigned for thespecific needs ofthe packaging,material handlingand assembly industries in two systemwidths, 65mm and 90mm. Extremelystable chain design allows VarioFlow toachieve chain tensile forces (pullingstrength) of 1250 N in both widths.Transport speeds include nine fixed andtwo variable speed drives.

VarioFlow™: Model VF65Product Width: 15-175 mmMaximum Product Weight: 10kg.

VarioFlow™: Model VF90Product Width: 35-200 mmMaximum Product Weight: 20kg.

Transport Rate:Fixed or variable up to 60 m/min.

TSplus is usedfor all mediumsize productssuch ascomputers,automotivecomponentsand small appliances. It is the mostflexible of all Bosch conveyors withyour choice of configuration, speed, 26different pallet sizes and three availabletransport media. Repeatability is up to± 0.05 mm.

Bosch Rexroth integrators solve tough assembly problems

Call the Bosch Rexroth team for framing application assistance

From lean manufacturing cells to fully automated systems, no one helps you get more out of your assembly operation than a Bosch Rexroth Integrator.Our integrators are experts at integrating modular conveyors from Bosch Rexroth into flexible, productive systems, tailored to your needs. Count on them for:

• diverse application experience;• certified expertise with Bosch Rexroth conveyors, framing and guarding.• standard-setting quality – in people and components.

When you have an assembly challenge, your conveniently-located Bosch Rexroth Integrator can provide a turnkey automation solution along with the training and support to assure its success.

Practically anything for your plant—like machine bases, guarding and workstations—can be made faster and more economically with aluminum structural framing from Bosch Rexroth. Our authorized distributors make it happen in a hurry with:

• local inventory of kits and components• shipment of bulk material within 24 hours• expert application advice and certified service

Modular framing from Bosch Rexroth is strong, easy to assemble and competitively priced. It comes in more than 100 profiles with hundreds of connectors and accessories, all precision-engineered.

To identify the right authorized integrator or distributor for your project,and for the latest product updates,

visit our website at: www.boschrexroth-us.comor call, 1-800-322-6724 (in USA)

TS4plus iswidely used inthe applianceand automotiveindustriesbecause of itsability to handlelarge and heavyproducts like automotive drivetraincomponents, ranges or even refrigera-tors. In precision assembly, TS4plus canachieve a repeatability factor of ±0.125mm. The power and free roller designallows accumulation with minimumqueuing pressure.Workpiece Pallet Size Range:443 x 443 mm to 1243 x 1243 mm in200 mm incrementsWorkpiece Pallet Load Capacity:Up to 250 kg (550 lbs)

Transport Media:Roller Chain

Transport Rate:6, 9, 12 or 15 m/min

Workpiece Pallet Size Range:160 x 160 mm to 1040 x 1040 mm

Workpiece Pallet Load Capacity:Up to 70 kg (154 lbs)

Transport Media:Double Belt, Flat-Top Chain orRoller Chain

Transport Rate:9, 12, 15 or 18 m/min

Bosch Rexroth CorporationCorporate Headquarters5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201

Bosch Rexroth CorporationIndustrial Hydraulics2315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467

Bosch Rexroth CorporationElectric Drives and Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201

Bosch Rexroth CorporationPneumatics1953 Mercer RoadLexington, KY 40511-1021Telephone (859) 254-8031Facsimile (859) 281-3491

Bosch Rexroth CorporationMobile Hydraulics1700 Old Mansfield RoadWooster, OH 44691-0394Telephone (330) 263-3300Facsimile (330) 263-3333

Printed in the United States8981 500 282 01/08

Bosch Rexroth CorporationLinear Motion andAssembly Technologies816 E. Third StreetBuchanan, MI 49107Telephone (269) 695-0151Facsimile (269) 695-5363www.boschrexroth-us.com

ts1 catalog v3

Documents

assembly technologies8981

lifttransfer units6

hq1u lifttransfer unit6

ve1db cushioned liftposition

curvesbosch rexroth

bs1 transverse conveyors4

bs1t transverse conveyors4

belt drive components3