ttt 01e structural panel bonding 06
DESCRIPTION
terosonTRANSCRIPT
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Structural / Panel Bonding
Ready for bonding surface prepared with Teroson FL
Products:
Terokal 5045/5055Teroson FL/FL+TerofoamCartridge preheating box
Structural / Panel Bonding Application on Mercedes CL500
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Structural / Panel Bonding
1. Applying Terokal 5045/5055 on the frame and panel
1. Smoothing bead and spread it over
the bonding area
1 1
2
Structural / Panel Bonding Application on Mercedes CL500
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Structural / Panel Bonding
Elastics joints
Wheel Housing
Terofoam
Terostat 9220
Terokal 5055
Structural / Panel Bonding Application on Mercedes CL500
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Structural / Panel Bonding
fixing with Terokal 5055 and rivets
1 1
2
1. Fixing bonded side panel with
clamps & rivets
2. Glued and riveted side panel
ready to paint
Structural / Panel Bonding Application on Mercedes CL500
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Structural / Panel Bonding
Cut-out damaged area Teroson tools Prepared panel
Preparing the surface Teroson FL+ Applying Terokal 5045/5055 Smoothing the bead
Structural / Panel Bonding Application on BMW 3 Series
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Structural / Panel Bonding
Smoothing the bead also on frame Ready for mounting Using Terofoam
Mounting the panel Fixing A/B-Pillar welding points Welding B-Pillar frame
Structural / Panel Bonding Application on BMW 3 Series
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Structural / Panel Bonding
Bonding B-Pillar panel part
Bonding side panel part including acoustic part,
Structural / Panel Bonding Application on BMW 3 Series
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Structural / Panel Bonding
Fixing panel part Curing over night Next day preparing for paint
Last but not least cavity protection with Terotex HV 400
Structural / Panel Bonding Application on BMW 3 Series
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Structural / Panel Bonding
Terokal 5055 Two-part epoxy adhesive High lap shear strength Suitable at both low and high temperatures Good adhesion on all surfaces used
in the repair shop (CRS,EGS, HDG, Al,e-coat and organic coatings)
Excellent ageing properties Mixing Ratio (by Volume and Weight) 1:1 Process Time at 23C
Pot Life Time: 80 minutes Initial Strength at 23C: after 4 h
Final Strength at 23C: after 2 d Lap Shear Strength (at 23C): 18 22 MPa
Final Strength at 100C: after 30 min Lap Shear Strength (at elev. Temp.): > 20 MPa
Structural / Panel Bonding Panel Bonder
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Structural / Panel BondingStructural / Panel Bonding Car Roof and other Repairs
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Structural / Panel Bonding
Laser brazed seam
Bond line Terokal 5055
Structural / Panel Bonding Roof Repair on a VW
Terostat 8597HMLC
Terokal 5055
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Structural / Panel Bonding
Laser brazed seam
Bond line Terokal 5055
Structural / Panel Bonding Roof Repair on a Ford Mondeo
Terostat 8597HMLCTerokal 5055
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Structural / Panel BondingStructural / Panel Bonding Other Bonded Parts BMW
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Structural / Panel Bonding
Bonding: Disassembled outer door panel on VW Golf V
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Structural / Panel Bonding
1. Degreasing
2. Priming
Flash off time 10 min
Method 1: Pre-treatment of the assembly profile Golf V
Teroson FL / FL+
Primer 8519 P
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Structural / Panel Bonding
Terostat 8597 HMLC
VW DH 009 100 03
Method 1: Bonding with DGX bonding material VW Golf V
or
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Structural / Panel Bonding
1. Degreasing
2. Primerless bonding
Method 2: Bonding of the assembly profile with primerless Bonding material Golf V
Terostat 9000 PL
Flash off time 10 min
Teroson FL / FL+
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Structural / Panel Bonding
Bonded assembly profile on the outer door panel - VW Golf V
A
A
DGX bonding material
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Structural / Panel Bonding
Door inner frame VW Golf V
Holes for clamping screws
Screws without final fixation, allows adjusting the outer door panel in the final exact position.
Outer panel
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Structural / Panel BondingAcoustic Foam
Restore OEM noise protection in the AAM with Acoustic foam
Our acoustic foams:OES TerophonAAM Terofoam
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Structural / Panel Bonding
Sealing of CavitiesCo-injection parts
Acoustic Foam
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Structural / Panel BondingAcoustic Foam
Line Application: Sealing of CavitiesTerophon part with plastic carrier before and after curing
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Structural / Panel Bonding
PA/TPNfor cast Al-pillar Triple TPN with PA Triple TPN with PA
Acoustic Foam
Line Application: Sealing of CavitiesTerophon part with plastic carrier before curing
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Structural / Panel BondingAcoustic Foam Terofoam2 component foam as automotive repair solution for filling gaps and cavities (A-, B-, C- and D-pillars)
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Structural / Panel BondingAcoustic Foam TerofoamTwo-part acoustic foam (aerosol can, ready to use)Very good sag resistanceLong open / pot life timeLow water absorptionExcellent ageing propertiesOEM specified
Major application areas: Filling and sealing of cavitiesApplication temperature: 10 35C (optimal: 18 23C)Application time: 18 minCutting time: after 30 minCell structure: closed cells approx. 85%Water absorption: approx. 2%Density: 33kg/m3
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Structural / Panel Bonding
Closed 2C foam
Open 1C foam
Acoustic Foam Terofoam
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Structural / Panel BondingAcoustic Foam Terofoame.g. RENAULT ; B-pillar, C-pillar
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Structural / Panel BondingAcoustic Foam Terofoame.g. JAGUAR ; B-pillar
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Structural / Panel BondingAcoustic Foam Terofoame.g. AUDI; D-pillar, back-panel frame
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Structural / Panel BondingStructural Foam Terocore 1401Some users:
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Structural / Panel BondingStructural Foam Terocore 1401Some OEM users:
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Structural / Panel BondingProperties Low densityHigh strengthHigh E-ModulusHigh compression resistanceExcellent adhesion to body substrates
AdvantagesLightweight car body constructionSteel replacementReduced steel thicknessSafety increaseDeformation behaviourReduced intrusionEnhancement of comfortBody vibrationDriving stability Epoxy resin systemEpoxy resin system
Tailor-made solutionsTailor-made solutions
See under downloadsTerocore
Structural Foam Terocore 1401
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Structural / Panel Bonding
Test profile with reduced thickness (0,8 mm) reinforced with polymer foam (total weight approx. 1,2 kg)
Test profile (1,5 mm thickness steel, not filled, total weight approx. 1,2 kg)
Test profile (0,8 mmthickness steel, not filled, total weightapprox. 0,6 kg )
Videos DTT(Drop Tower Test )
with/without Terocore
Structural Foam Terocore 1401Drop tower test:
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Structural / Panel Bonding
partially reinforced Terocore 1401
Roof frame reinforcement
Video Terocore: Van 360
Download Terocore OEM
Structural Foam Terocore 1401
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Structural / Panel Bonding
Front Carrier
Structural Foam Terocore 1401Preformed parts
Front carrier reinforcement
Rear Carrier
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Structural / Panel Bonding
Front Door Rear Door
Structural Foam Terocore 1401Line applicationsDoor frame reinforcement
More information about TEROCORE 14012 component epoxyMixing Ratio (by Volume) 2:1Process Time at 23C (Pot Life Time) 90 minutesCompressive Strength 20 MPaVolume Change 0 10 % Density (cured) 0,7 0.8 g/cm3 Water Absorption < 0,5 %
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Structural / Panel Bonding
TEROCORE 1401
Structural Foam Terocore 1401Preformed partsSuspension Reinforcement
Applications
crack
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Structural / Panel BondingTools and equipment
Preheating BoxHeating up to 72CAutomatic controlled, 220 V 40 x 31 x 14 cm Keep the temperature for one hour (without connected)For 6 x 310 ml cartridges or 4 x 570 ml foil packagesFor 4 x 250 ml Terokal 5045 or Terocore 1401due to 4-5 cartridges need within 15-20 min.
Structural / Panel Bonding Tools and equipment
Teroson Staku Hand Cartridge GunSmooth action, long lifeFor use with 150 / 310 ml cartridgesNo run-onEasy to maintain and clean
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Structural / Panel Bonding
NEW
Structural / Panel Bonding Tools and equipment
Teroson Powerline II Powerful tool for dispensing high viscose material
in single cartridge packaging (2-component and 1-component)
Fine variable adjustment Integrated pressure manometer
Cox Rechargeable Battery Gun For dispensing high viscose material in single
cartridge packaging (2-component and other 1-component)
Speed material flow is adjustable on all products (from low to high viscosity)
Charger included
Structural / Panel Bonding Application on Mercedes CL500 Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Panel Bonder Structural / Panel Bonding Car Roof and other Repairs Structural / Panel Bonding Roof Repair on a VW Structural / Panel Bonding Roof Repair on a Ford Mondeo Structural / Panel Bonding Other Bonded Parts BMW