tube tube systems in stainless steel - polarispipe.de pipe catalog.pdf · ansi b36.19 13 surface...

TUBE

Tube Systems in Stainless Steel

CONTENTS

Hygienic Tubes

Heat Exchanger Pipes

Process Pipes

1Ordering Information

Company Profile 2

Manufacturing Process 3-4

Surface Finishes 5

3A 9

IMPERIAL DIMENSIONS- STANDARDIZED INCH SIZES 12

ANSI B36.19 13

Surface Treatment 4

BPE 9

ISO / SMS 9

DIN 10

JIS 11

BS 11

ISO DIMENSIONS 14

Clean Room Facility 7-8

Reference 6

Ordering Information

1 2 3 4 5

Standard Material Type Size Surface Finish

Material

316 3 =

1 = 304

316L 4 =

2 = 304L

Size

OD X WT – Remove the Decimal

Type

W Welded

S Seamless

=

=

1Polaris Tube & Pipes

Standard

3A = 3A

BP = BPE

IS = ISO / SMS

DN = DIN

JS = JIS

BS = BS

IN = Imperial

Surface Finish

E Electro-Polish=

B Bright Annealing=

P Mechanical Polish ( I/O Polish) =

A Acid Pickling =

O OD Polish, ID No Polish =

M Mill Finish=


Certifications Granted:

2007 3A Certified

2008 ISO9001-2000 C rtifiede

2009 PED Certified

Polaris specializes in manufacturing stainless steel tubes and pipes used for fluid and gas

application systems. Our expertise and top quality products are widely accepted in: hygienic

(food and beverage), pharmaceutical, vacuum, semi-conductor/electronic as well as industrial

industries. And having earned the ISO 9001-2000 and 3A certifications, Polaris is able to provide

clients with top quality products.

3

Manufacturing Process

FormingCoil

Polaris Tube & Pipes

Welding

Uncoiling Forming

Welding

Bead Rolling

Bead Polishing

Heat Treatment

Eddy Curre nt Inspection Sizing

Eddy Curre nt Inspection

Stra ightening

4

Look no further,

We offer the

Best Quality,

Best Service,

Best Price.


Surface Treatment

Cutt ingOD InspectionPolishing Tube End Facing Rinsing Drying Packaging

Surface Finishes

5

Bright Anneal Ra<0.8µm(32 )

Pickling

Passivation Ra<0.8µm(32µin)

Mill Finish Ra<0.8µm(32µin)

Note: Tube consist of weld bead

Ra<1.6µm(64µin)

µin

Ra<0.8µm(32µin)

Mechanical Polish

Electro- Polish Ra<0.25µm(10µin)

Ra<0.8µm(32µin)


Staying focused on being

spotless clean!


Reference

ASTM A269 Standard specification for seamless and welded austenitic stainless steel tubing for general service

ASTM A270 - Standard specification for seamless and welded austenitic stainless steel sanitary tubing

ASTM A249 - Standard specification for welded austenitic steel boiler, superheater, heat- exchanger, and condenser tubes

ASTM A312 - Standard specification for seamless, welded, and heavily cold worked austenitic stainless steel pipes

SMS 3008 - Standard specification for stainless steel hygienic tubing

DIN 11850 - Stainless steel tubes for food and chemical industries

DIN 11866 - Stainless steel tubes for aseptic, chemical and pharmaceutical industries

JIS G3447 - Stainless steel sanitary pipes

BS4825 - Stainless steel tubes and fittings for the food industry and other hygienic applications

EN ISO 1127 - European standard for seamless, welded stainless steel pipes.

-

Specification


Pressurized room Class 10,000 clean room

- Degreasing

- DI water rinsing

- Borescope inspection

- Appearance & size check

- Surface roughness measurement

Interior surfaces are measured

according to ASME B46.1

Cleaning Inspection

Cleaning

Drying

Drying

Packaging

Inspection Packaging

- CDA

- Capped

- Bagged

- Flushed with

Heated DI water

- Nitrogen

- Moisture content

- Oil density

- Particle count

- Capped

- Cleaned with

Nitrogen

- Single bag nitrogen

filled package

Clean Room Facility

Class 100 clean room Class 10 clean room

Cleaning Drying Inspection Packaging

- Flushed with Heated DI water

- Nitrogen- Moisture content

- Particle count

- Double bag package

Inner bag filled with

nitrogen

UHP(EP)

CFOS(BA/MP)

GeneralApplication

(AP)


Hygienic Tubes

olaris

P hygienic tubes are manufactured for various

industries use. Industries include dairy, food and beverage, biopharmaceutical, and semiconductor.

Through servicing a broad range of clients around Europe and North America, Polaris has become an expert in supplying quality tubes in different standards, such as 3A, BPE, ISO/SMS, DIN and JIS. Polaris works attentively to ensure consistent quality in all tubes to prevent contamination.

TUBE

9

BPE

3/4”

1.0”

1.5”

2.0”

2.5”

3.0”

4.0”

6.0”

0.72

0.99

1.52

2.05

2.57

3.10

5.29

10.45

(19.10)

(25.40)

(38.10)

(50.80)

(63.50)

(76.20)

(101.60)

(152.40)

3/4

1.0

1.5

2.0

2.5

3.0

4.0

6.0

(1.65)

(1.65)

(1.65)

(1.65)

(1.65)

(1.65)

(2.11)

(2.77)

.065

.065

.065

.065

.065

.065

.083

.109

* SPECIFICATION: ASTM A270 S2

* LENGTH: 20 ft. / 6.1 m.

* SURFACE FINISH: SF0- MF

SF1~ SF3- MP

SIZE OD in (mm)

T in (mm)

WEIGHTkg/m

3A

3/4”

1.0”

1.5”

2.0”

2.5”

3.0”

4.0”

6.0”

(1.65)

(1.65)

(1.65)

(1.65)

(1.65)

(1.65)

(2.11)

(2.77)

.065

.065

.065

.065

.065

.065

.083

.109

SIZE OD in (mm)

T in (mm)

WEIGHTkg/m

0.72

0.99

1.52

2.05

2.57

3.10

5.29

10.45

* SPECIFICATION: ASTM A269 / A270 Compliant

* LENGTH: 20 ft. / 6.1 m.

* SURFACE FINISH: BA, MF is available for both ID / OD

MP, EP needs to specify either ID / OD

3/4

1.0

1.5

2.0

2.5

3.0

4.0

6.0

(19.10)

(25.40)

(38.10)

(50.80)

(63.50)

(76.20)

(101.60)

(152.40)


ISO / SMS

* SPECIFICATION:

* LENGTH: 6 m.



SMS 3008

SF4~ SF6- EP

25.0

38.0

51.0

63.5

76.1

101.6

104.0

1.20

1.20

1.20

1.60

1.60

2.00

2.00

0.72

1.11

1.51

2.35

3.01

5.02

5.14

1 ”

1.5”

2.0”

2.5”

3.0”

4.0”

4.0”

.0

WEIGHTkg/m

SIZE OD mm

T mm


* SPECIFICATION: DIN 11850 / DIN 11866 / EN 10217-7 Compliant

* LENGTH: 6 m.



DIN

12

18

22

28

34

40

52

70

85

104

129

154

1.0

1.0

1.0

1.0

1.0

1.0

1.0

2.0

2.0

2.0

2.0

2.0

0.27

0.42

0.51

0.66

0.82

0.97

1.26

3.43

4.16

5.03

6.36

7.49

D N 1 0

D N 1 5

D N 2 0

D N 2 5

D N 3 2

D N 4 0

D N 5 0

D N 6 5

DN 80

DN 100

DN 125

DN 150

SIZE OD mm

T mm

WEIGHTkg/m

SIZE OD mm

T mm

WEIGHTkg/m

13

19

23

29

35

41

53

1.5

1.5

1.5

1.5

1.5

1.5

1.5

0.43

0.66

0.81

1.03

1.26

1.50

1.90

DN 10

DN 15

DN 20

DN 25

DN 32

DN 40

DN 50

DIN 11850 SERIES 1: For rolling (up to DN100) and butt welding

DIN 11850 SERIES 2: For butt welding

DIN 11866

SIZE OD mm

T mm

WEIGHTkg/m

D N 1 0

D N 1 5

D N 2 0

D N 2 5

D N 3 2

D N 4 0

D N 5 0

D N 6 5

DN 80

DN 100

DN 125

DN 150

DN 200

13

19

23

29

35

41

53

70

85

104

129

154

204

1.5

1.5

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

0.43

0.66

0.81

1.03

1.26

1.50

1.90

1.26

3.43

4.16

5.03

6.36

7.49

1.5

1.5

1.5

1.5

1.5

1.5

1.5

-

-

-

-

-

0.39

0.62

0.77

1.00

1.22

1.45

1.90

-

-

-

-

-

T mm

WEIGHTkg/m

11

BS

JIS

* SPECIFICATION: JIS G3447 Compliant

* LENGTH: 6 m.



3/4”

1.0”

1.5”

2.0”

2.5”

3.0”

4.0”

0.71

0.96

1.47

1.99

2.50

3.01

5.02

* SPECIFICATION: BS4825-1 Compliant

* LENGTH: 20 ft. / 6.1 m.



SIZE (inch)

OD in (mm)

T in (mm)

WEIGHTkg/m

15A

20A

25A

32A

40A

50A

65A

80A

90A

100A

21.7

27.2

34.0

42.7

48.6

60.5

76.3

89.1

101.6

114.3

1.65

1.65

1.65

1.65

1.65

1.65

2.10

2.10

2.10

2.10

0.82

1.05

1.33

1.69

1.93

2.42

3.88

4.55

5.20

5.86

WEIGHTkg/mSIZE

OD mm

T mm

(19.05)

(25.40)

(38.10)

(50.80)

(63.50)

(76.20)

(101.60)

3/4

1.0

1.5

2.0

2.5

3.0

4.0

(1.20)

(1.60)

(1.60)

(1.60)

(1.60)

(1.60)

(2.00)

.047

.063

.063

.063

.063

.063

.079


Heat Exchanger Pipes

olaris

P heat exchanger pipes are applied in coolers,

heaters, condensers, evaporators and recuperates. These pipes are manufactured in compliant with

ASTM 249 / 249m.

TUBE

IMPERIAL DIMENSIONS- STANDARDIZED INCH SIZES

12.70

15.88

19.05

25.40

31.75

38.10

44.50

50.80

63.50

76.20

88.90

101.60

114.30

1.24

1.24

1.24

1.24

1.24

1.24

1.24

1.24

1.24

1.24

1.24

-

-

12

SIZE OD mm

WEIGHTkg/m

T mm

0.36

0.46

0.55

0.75

0.95

1.14

1.34

1.54

1.94

2.34

2.72

-

-

1 /2”

5/8”

3/4”

1.0”

1 1/4”

1 1 /2”

1 3/4”

2.0”

2 1 /2”

3.0”

3 1 /2”

4.0”

4 1 /2”

* SPECIFICATION: ASTM A249 / A249M Compliant

* LENGTH: 20 ft. / 6.1 m.



1.65

1.65

1.65

1.65

1.65

1.65

1.65

1.65

1.65

1.65

1.65

1.65

- -

0.59

0.73

0.98

1.24

1.51

1.77

2.03

2.55

3.08

3.60

4.13

4.65


WEIGHTkg/m

T mm

Process Pipes

olaris

P process pipes are welded austenitic stainless

steel pipe. Our strict standard regulation ensures the pipes to transport all sort of fluids safely.

TUBE

13

* SPECIFICATION: ASTM A312 / A312M Compliant

* LENGTH: 20 ft. / 6.1 m.



ANSI B36.19

17.20

21.30

26.70

33.40

42.20

48.30

60.30

73.00

88.90

101.60

114.30

141.30

168.30

219.10

273.00

323.90

-

1.65

1.65

1.65

1.65

1.65

1.65

2.11

2.11

2.11

2.11

2.77

2.77

2.77

3.40

3.96

-

0.81

1.03

1.31

1.68

1.93

2.42

3.74

4.58

5.26

5.93

9.61

11.50

15.00

22.90

31.70

Sch 5S

3/8”

1 /2”

3/4”

1.0”

1 1/4”

1 1/2”

2.0”

2 1/2”

3.0”

3 1/2”

4.0”

5.0”

6.0”

8.0”

10.0”

12.0”

1.65

2.11

2.11

2.77

2.77

2.77

2.77

3.05

3.05

3.05

3.05

3.40

3.40

3.76

4.19

4.57

0.64

1.01

1.30

2.12

2.73

3.16

3.99

5.34

6.56

7.53

8.49

11.70

14.00

20.30

28.20

36.50

Sch 10S


WEIGHTkg/m

T mm

WEIGHTkg/m

T mm

SIZE OD mm

17.20

21.30

26.90

33.70

42.40

48.30

60.30

76.10

88.90

114.30

139.70

168.30

DN 10

DN 15

DN 20

DN 25

DN 32

DN 40

DN 50

DN 65

DN 80

DN100

DN125

DN150

ISO DIMENSIONS

14

1.60

1.60

1.60

1.60

1.60

1.60

1.60

2.00

2.00

2.00

2.60

2.60

0.62

0.79

1.01

1.28

1.63

1.87

2.35

3.71

4.35

5.62

6.89

8.32

* SPECIFICATION: EN ISO 1127

* LENGTH: 6 m.



2.00

2.00

2.60

2.60

2.60

2.60

3.00

3.00

3.00

3.20

3.20

-

1.25

2.02

2.59

2.97

3.75

5.49

6.45

8.36

10.90

13.20

-

0.97


WEIGHTkg/m

T mm

WEIGHTkg/m

T mm

SIZE OD mm

Polaris Tube Systems

Germany

Phone: +49 2263 951356Fax: +49 2263 951357

Follerstr. 9650676 Köln

Emails: [email protected]

http://www.polaristube.com

http://www.polaristube.com

tube tube systems in stainless steel - polarispipe.de pipe catalog.pdf · ansi b36.19 13 surface...

Documents