tubelock - user manaual rev. b - global gravity · 2018. 5. 28. · tubelock® is a lifting system...

B 05-07-2016 User manual TubeLock® MOB MJN A 17-06-2013 User manual TubeLock® SHV KSH LV KSH Rev: Date: Description: Prepared by: Checked by: QA Approval: Final Approval:

Document no.: Global Gravity – User manual Global Gravity TubeLock®

User manual Responsible: SHV

Global Gravity ApS ● Lillebæltsvej 42 ● DK 6715 Esbjerg N ● CVR: 33950705 www.globalgravity.com

User manual - 2 - Global Gravity ApS ● Lillebæltsvej 42 ● DK 6715 Esbjerg N ● CVR: 33950705Rev. B www.globalgravity.com

Table of contents 1 General information ................................................................................................................................................................................ 3 1.1 Introduction ................................................................................................................................................................................................ 3 1.2 Purpose ..................................................................................................................................................................................................... 3 1.3 Contact ...................................................................................................................................................................................................... 3 2 Personal protective equipment (recommended by Global Gravity) ................................................................................................... 4 3 System data ............................................................................................................................................................................................. 5 4 Layout ....................................................................................................................................................................................................... 6 4.1 Package assembly .................................................................................................................................................................................... 6 4.2 Exploded view ........................................................................................................................................................................................... 7 4.3 Component overview ................................................................................................................................................................................. 8 4.4 Stacked layout ........................................................................................................................................................................................... 9 5 Packing instruction ............................................................................................................................................................................... 10 6 Slings / Stacking .................................................................................................................................................................................... 16 7 Placing on the drilling rig ..................................................................................................................................................................... 18 8 Service .................................................................................................................................................................................................... 21 9 Handling ................................................................................................................................................................................................. 22


1 General information

1.1 Introduction TubeLock® is a transport, lifting and storage device designed for safe handling of drill pipes, casing and tubular normally called OCTG (Oilfield Casing and Tubular Goods). This system is designed for use with:

Forklift Lorry Vessels Cranes

1.2 Purpose The purpose of instruction manual is to ensure that the TubeLock® will be assembled correctly and used in the right way for both lifting, storage and general handling.

1.3 Contact Global Gravity ApS Lillebæltsvej 42 6715 Esbjerg N, Denmark CVR 33950705 Main number: +45 76 56 99 00 Mail address: [email protected] Homepage: www.globalgravity.dk


2 Personal protective equipment (recommended by Global Gravity)

Item: Description: PPE 01 Safety helmet during crane handling due to:

Falling objects Personal hazards Mechanical hazards

02 According to local regulation

03 According to local regulation

04 Fall protection equipment when using TubeLock® in heights due to: Fall hazards

05 Safety shoes due to: Mechanical hazards Falling objects Personal hazards

06 Gloves due to: Personal hazards


3 System data

Configuration 4½” Tubing Range 1-3 Lb/ft 13,5 SWL 6,0 ton Load test 2 x SWL DNV certification 2.22 CE marked Yes Slings standard EN 818-4 Lifting scepters 4 left + 4 right / package Shackles Green pin 4,75 ton Number of tubular 18 pcs. / package Material Aluminum Bolt tensioning (M 20) 150 Nm Distance between packages 140 mm


4 Layout

4.1 Package assembly


4.2 Exploded view

Right Lifting sceptre

Locking mechanism

TubeLock® Sling

TubeLock® lifting profile

Locking mechanism


4.3 Component overview The TubeLock® system comes in four different standard versions, from 1-layer models up to 4-layer models.

Right Lifting sceptre

Left Lifting sceptre

TubeLock® lifting

profile

M20 Bolt

TubeLock® Sling

1 Layer model

4 4 8 8 2

2 Layer model

4 4 12 16 2

3 Layer model

4 4 16 24 2

4 Layer model

4 4 20 32 2


4.4 Stacked layout

END VIEW TOP VIEW

SIDE VIEW


5 Packing instruction Assembly template (Recommended for use with TubeLock® package assembly)

No.: Description: Sketch:

A-01 The Template is for packing only not intended for transportation of tubular.

Template is to ensure correct distance between profiles.

This is the standard TubeLock® assembly frame if this is not used please see the pictogram on the TubeLock® profile for guidance

The Template must be located on a plan surface.

A-02 The template comes with 4 bridges where 4 x TubeLock® profiles can safely be placed

The bridges must be installed on the template according to the applicable configuration.

Always use 4 profiles when packing Tubular.



A-03 Locking pins (8 pcs.) must be installed in each side of every bridge.

A-04 A TubeLock profile to be placed on each of the 4 bridges.


1 3


A-05 Ensure that all threaded holes are in activated position (2 holes for each profile – Total 8 pcs.)

A-06 The lifting scepters must be installed 4 blue and 4 green

The lifting scepter must be installed with the locking mechanism away from the profile, and then turned 180˚ into locked position.

ACTIVATED POSITION DEFAULT POSITION

180˚

2



A-07 Tubular must be placed in the TubeLock profile

Ensure that the tubular is located correct in the cutout.

A-08 4 TubeLock profiles must be installed on the top of the tubular.



A-09 8 assembling bolts must be mounted between the bottom and the top TubeLock profile.

Ensure that all threaded holes in the buttom profile are in activated position.

A-10 The locking mechanism

Old Version: Must be pushed into the lifting scepter.

New Version: Put the key through the keyhole, and then while placed in the round part of the keyhole, turn the key 90˚ into locking position.

When key is in locking position the safety split must be installed in the profile.

90˚

Key



A-11 8 assembling bolts must be tensioned to 150 Nm with a torque wrench.

Next layer of tubular can now be laid out according to A-07 etc.

A-12 When the tubular is packed and secured in one package, the tubular is ready for stacking.

It is optional, if chain slings will be fitted now or a later stage before lifting.


6 Slings / Stacking


B-01 When mounting TubeLock® slings:

Always use the most outer lifting scepters (Closest to the tubular ends).

Ensure that shackles are locked and pins are mounted.

B-02 A two-part crane sling must be attached to the TubeLock® lifting eyes on the TubeLock® lifting slings.

Sling angle may not exceed 60˚.

Max. 60˚



B-03 Arranging sling during stacking.

1. The slings must be located to the same side (as shown on sketch).

2. The next package can be stacked with the slings located to the other side (as shown on sketch).

3. The next package can be stacked with the slings located to the same side a package 1 (as shown on sketch).

Note: Whichever comes first - Max total weight per stack = 35T If weight of tubular is unknown, each TubeLock® package is to be calculated as 6T.

- Max total height per stack = 2,5m

2

3

1

Sling Direction


A

7 Placing on the drilling rig


C-01 Side view: Stacking of TubeLock® system seen from the side.

The principle is to offset each package.

Once placed the first layer, the next layer must be offset to the side and hereafter back again.

C-02 Top view: When placing the packages on the rig.

Packages must be placed as shown on sketch, to get the benefit of shifting tubular from package to package.

IMPORTANT! See explanation of detail A – Next Page


Detail A (C-02)


C-03 Packages must be placed with the distance of 140mm between each other.

This distance makes it possible for free movement of lifting scepters and to ensure that the package can be stacked with the earlier explained method.

If ≤ 140mm the lifting scepters will jam.

If ≥ 140mm shifting between packages is not possible.

C-04 It’s important to place the first layer of packages correctly.

When unlocking the lifting scepters, attention must be given to the 140mm, explained in C-03.

It is recommended using the TubeLock® spacer to insure the right placing.



C-05 Once the packages are set according to above recommendations, it is possible to walk on top of the tubular and start to dismantle the packages, working from the top down.

Remove sling and shackles.

Loosen all bolts and remove them.

Remove TubeLock® profiles.


8 Service TubeLock® is a lifting system approved according to DNV 2.22 Equipment must always be checked before use, and at least once a year by an authorized company – Every 5 years, equipment must undergo NDT. On delivery TubeLock® is approved for lifting use. Approval mark indicating, last inspection month, can be found on the profiles and lifting sceptres – See figure below.

For service purpose – It is only allowed to use original spare parts (OEM) unless otherwise has been agreed, with manufacturer’s representatives.


9 Handling


D-01 To prevent accidents to fingers we recommend using the TubeLock® 7.

D-02 TubeLock® 7 is ideal for handling lifting scepters:

Unlock lifting scepters. Lock lifting scepters. Placing lifting scepters. Removing lifting scepters.

180˚



D-03 2x TubeLock® 7 can be used for ergonomic changing of profiles.

Moving TubeLock® Profile using TubeLock® 7.

tubelock - user manaual rev. b - global gravity · 2018. 5. 28. · tubelock® is a lifting system...

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