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Innovations for a better world. TUBO – A Conveying System Revolution Grain Conveying Innovations for a better world.

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Page 1: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Innovations for a better world.

TUBO – A Conveying System Revolution

Grain Conveying

Innovations for a better world.

Page 2: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

TUBO – A conveying system revolution

TUBO - Revolution in conveying systems

TUBO details Vertical and horizontal conveying A-B, collection and distribution function Up to 30m distance / up to 20 t/h (wheat) Fully 3D capable

Products released to sales Wheat, wheat grist, flour, semolina Barley, malt and malt-grist White and brown rice Coffee, green beans, roasted beans and ground coffee

Page 3: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Many tested products

Grains• Paddy, rice, wheat, maize, barley, rape-seeds, soy beans, feed pellets

Extruded product• Corn flakes, honey rings, chocolate flakes

Nuts• Peanuts, cashew nuts, walnuts, almonds

Coffee beans• Green beans, roasted beans

Pasta• Several short goods

Powders• Flour, semolina, break-stock, ground coffee, milk powder

Page 4: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

New potential

TUBO addressess four key concerns:

Sanitation: Fully enclosed system Drive mechanics outside product stream

Layout flexibility: One TUBO replacing several conveyors Reduced installation dimension, less floor space

and/or lower building height

Low operating costs: Lower energy consumption than pneumatic transport Reduced friction, no pulling cord inside conveyor and

transport in product chambers

Gentle transport: Slow transport in product chambers reduces internal

friction Less product hand-overs with multidimensional layout

Page 5: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Excellent Sanitation

Page 6: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Hygienic machine concept

TUBO made by

Bühler(patent granted*)

Conveyingdirection

TUBO - Revolution in conveying systems

Aspiration air path

Page 7: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Cleaning and filth managed

TUBO has a simple design with few joints in the piping to get contaminated

Tubits self-clean in free fall section

Minimal aspiration and dust outlet manage fines after the final product outlet

Special elements and cleaning cycle make cleanup easy

Page 8: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Layout Flexibility

Page 9: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Easy and cost efficient plant modifications

TUBO - Revolution in conveying systems

Modification of an existing plant

Normally done with elevators

2 times penetration of shop floor for elevator Penetration of shop floor for piping

Implemenation with TUBO on one floor

Page 10: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Flexibility is king!

TUBO - Revolution in conveying systems

Flexible layout

Several inlets and outlets

Page 11: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Feed mill in Burgholz

TUBO - Revolution in conveying systems

Page 12: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Flexibility is king!

Page 13: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Flexibility is king!

TUBO - Revolution in conveying systems

Page 14: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Brewery Locher Switzerland – 1. Plant with total TUBO equipment

Complete malt silo with only one size TUBO

• Distribution and collection of material

Number of TUBOs: 7 unitsNumber of conventional conveyors if this solution had been chosen:12 units

Additional TUBO benefit no risk of explosion!

TUBO - Revolution in conveying systems

17.5 m

18.5 m

Page 15: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Lower Costs

Page 16: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Prevention of active/passive explosion protection

TUBO - Revolution in conveying systems

Page 17: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

New mill concept

Height of building is given by elevator

High investment costs (building, fundament)

Higher operating costs (heating, ventilation)

Page 18: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Remodeled plant concept

TUBO - Revolution in conveying systems

Unnecessary space

Explosion protection

Several conveyors

Unnecessary space

Perfect building utilization

TUBO decoupling

One conveyor – TUBO

3D conveyingwithout basement

Page 19: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Pneumatics cost more

At any moment, the internal volume of a pneumatic conveyor is mostly empty

To move the same mass, speed is increased

Using air to push requires far more push due to slippage of air past product

At the outlets, pneumatics need filters, cyclones, and/or airlocks to separate the product again with the air

TUBO elements don’t slip so nearly 100% of energy put into the system is pushing the product reducing electrical costs and outlets are greatly simplified

Page 20: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Gentle Conveying

Page 21: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Pneumatics damage product

Since pneumatic conveyance needs to make up for its poor volume usage with speed, products get banged up

Collisions with the bends, outlets, and against the product itself fragile product is damaged—it’s noisy, too!

TUBO product flow is so slow and gentle in the pipe the vast majority never experiences any impacts at all

Page 22: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Less breakage Low-speed conveying

No conveying element connection needed, which also damages the product

Gentle and slow transitions—horizontal or vertical

Hast Du kein Bild mit Bruch und Gutreis

oder noch moderner Bilder von der RC IoT Lösung wie besprochen

Page 23: TUBO – A Conveying System Revolution · TUBO has a simple design with few joints in the piping to get contaminated Tubits self-clean in free fall section Minimal aspiration and

Thanks! Are there any questions?

© Bühler 2018 | GQGC