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Page 1: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

www.wearpro-inc.com

Tucson, Arizona

Technology In Motion

Page 2: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

WearPro Incorporated

• Family owned business, established in 2009

• Leading provider of wear solutions for mining industry

• Provides unmatched quality, service, and innovations

• Strive to be the lowest cost provider

Industries

Served:

• Mining

• Power Generation

• Concrete & Cement

• Aggregates

• General Industrial

Our Commitment to you:

WearPro's mission is to be the supplier of choice in the industry

we serve, achieving that position thru lasting and trusted

relationships with our Client Partners. We do this by providing

products that last longer and fit our clients needs. In dealing with

customers, suppliers and fellow team members we will be

honest, respectful, and have integrity.

Technology in Motion

Page 3: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Table of Contents

About WearPro 1

New Hydraulic Shovel Undercarriage 2-3

Undercarriage Monitoring System 4-5

Pins and Bushings 6-7

Rebuilt Undercarriage 8

Drill Components 9

Fabrication and Rebuilding 10

Page 4: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Technology in Motion

The OEM designed

undercarriage are

only a baseline at

WearPro. We look at

every detail of the

undercarriage and if

needed, make mate-

rial changes, design

changes, or even a

complete redesign.

The WearPro under-

carriage warranty is

by far the longest

warranty in the in-

dustry.

Current

Undercarriages

Available From WearPro

OEM Machine

Caterpillar® 6020, 6040, 6050, 6060

Hitachi® EX2500, EX3500, EX3600,

EX5500, EX5600, EX8000

Komatsu® PC4000, PC5500, PC8000,

PC8000-6

O&K® RH120, RH170, RH200,

RH340

Premium Quality Hydraulic Shovel Undercarriages

Undercarriages Designed to Outlast

Page 5: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Hitachi® Undercarriages

• 25% more bearing surface in pin eyes

• 1 piece forged lower rollers

• Heavy duty sprocket & overpitched

sprockets

• Can be upgraded to the WearPro lube system

• Extended long term full warranty

Caterpillar® Undercarriages

• Extra heavy duty track pads

• One piece lower roller

• Roller designed for grease applications

• Idler designed to intergrade into the auto

lube system

• Heavy duty sprocket assembly

Komatsu® Undercarriages

• More bearing surface between pin

and pin eyes

• Upgraded Track Pin material

• Extra Heavy duty drive sprockets

• Roller designed for self contained or

WearPro auto lube system

Page 6: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Technology in Motion

WearPro UnderCarriage Monitoring System: UCM

WearPro’s patented UCM system was born from a failed idler that didn’t

get caught on a routine audit. This caused unscheduled down time and

added expense to the mine. The engineers at WearPro developed a

system to monitor rollers and idlers internally in real-time to help identify

failing components in advance so service can be proactively scheduled

during normal P.M. cycle and avoiding unscheduled downtime.

UCM Advancements

The UCM system can tie into WearPro

lube system to deliver grease to rollers

and idlers on an as needed basis to

individual rollers as opposed to a timer

system that dumps grease to all rollers

regardless of need

UCM Sensor

Page 7: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

WearPro UCM-Lube Advantages

• Lubricate only when needed, lowering lube cost by as much as 30%

• Lubricate individual rollers as needed from cab, smart phone or desktop

• No more self-contained oil rollers or idlers with mechanical face seals to

fail

• Promotes proactive preventative maintenance not costly reactive repairs

Undercarriage Monitoring System

• Monitor internal temperature of rollers & idlers

• Monitor bushing wear on rollers and idlers

• Monitor in cab display, smart phone, desktop, or WearPro Operation

center

• Receive email alerts when rollers go above temperature threshold.

(requires cellular service)

• Change rollers before complete failure and preserve core for rebuild

• Safely monitor temperature when tramming without the use of IR heat

gun and without putting employees in harms way.

• Safety monitor temperatures without the use laser temperature gun

and without putting employee in harms way

• Change rollers before complete failure

• Extended warranty on WearPro components

• UCM exclusively designed to be used with the

WearPro Undercarriage

Page 8: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Technology in Motion

WearPro Pins

Overlay pins are designed to run against the WearPro manganese steel

bushings. We offer both new and rebuilt overlay pins. The WearPro pins

are designed for the toughest of applications. WearPro offers pin & bushing

kits for all hydraulic and electric shovels.

Rebuilt Pins

• Rebuilt electric or hydraulic shovel pins

• Will perform as well or better than a new pin

• Pre-inspections for wear, cracks or defects

• Pin with up to 1/2” of wear can be rebuilt

• Reduced costs

• Can be rebuilt 3 times

• Replace worn heads

• Comes with new collars

New Overlay Pins

• Designed for highest wear applications

• Last more than 2 times of heat treated pins

• Designed to run with WearPro manganese bushing

• Ground finished

• Ductile core material

Page 9: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Pin & Bushing Kits

• All pins and bushings located in a kit

• No more missing parts

• Use what is needed return the rest

• Designed to travel with the bucket

• Designed for all hydraulic and electric shovels

Longest lasting bushings on the market today

An independent study was conducted comparing WearPro’s

pins & bushings verse 3 competitors pins & bushings.

(Pin & Bushing life against WearPro standard pins & bushings- Non-trimag)

Company 1 WearPro lasted 33% Longer

Company 2 WearPro lasted 50% Longer

Company 3 WearPro lasted 34% Longer

Pin Kit

Bushing Kit

Page 10: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Technology in Motion

WearPro Rebuilt Undercarriage

WearPro Undercarriage parts:

• Alloy Track Pads

• Lower Rollers

• Upper Rollers

• Front Idlers

• Drive Sprockets

• Hydraulic Tensioning Cylinders

• Transmissions Front Idler

Upper and Lower Rollers

Alloy Track Pads Drive Sprockets

Page 11: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Rotational Drill Components

WearPro Rebuilt Standard Bit Subs

WearPro started rebuilding bit subs for a

local mine in 2010. Test studies were

performed and results showed WearPro’s

rebuilt bit sub lasted as long as new bit

subs.

High Demand For New Bit Subs

WearPro upgraded our facility to start manufacturing new

bit subs. With our rebuilt bit subs running as long as new

subs we took that same technology and applied it to our

new bit subs. All our new products are manufactured in our

facility in Tucson, AZ.

WearPro Rebuilt Oversized Bit Subs

In 2014, WearPro rebuilt our first test oversized bit sub. Tests showed that

oversized bit subs were a huge success.

• Oversized bit subs will prolong the life of the expense drill still

• Longer life than our competitors in the toughest conditions

• Rebuilt up to 3 times

Page 12: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

Fabrication and Rebuild

WearPro is a high-tech steel fabricator, employing the latest technology

and manufacturing process to make the finest products available. We

specializes in rebuilding mining equipment including shovel buckets, doz-

er blades, loader buckets, motor grader blades, rubber tire dozer blades,

push arms, and excavator buckets. We pride ourselves on being able to

provide total solutions on most projects. From custom or large production

run, we’re committed to meeting your fabrication needs. No project is to

big or to small for the WearPro team to handle.

Technology in Motion

Page 14: Tucson, Arizona - Pit and Quarry Supplies Inc. · 2020-02-06 · WearPro UCM-Lube Advantages • Lubricate only when needed, lowering lube cost by as much as 30% • Lubricate individual

WearPro

3260 E. 36th Street

Tucson, Arizona 85713

520-888-0706

www.wearpro-inc.com

Technology in motion