tucson, arizona - pit and quarry supplies inc. · 2020-02-06 · wearpro ucm-lube advantages •...
TRANSCRIPT
www.wearpro-inc.com
Tucson, Arizona
Technology In Motion
WearPro Incorporated
• Family owned business, established in 2009
• Leading provider of wear solutions for mining industry
• Provides unmatched quality, service, and innovations
• Strive to be the lowest cost provider
Industries
Served:
• Mining
• Power Generation
• Concrete & Cement
• Aggregates
• General Industrial
Our Commitment to you:
WearPro's mission is to be the supplier of choice in the industry
we serve, achieving that position thru lasting and trusted
relationships with our Client Partners. We do this by providing
products that last longer and fit our clients needs. In dealing with
customers, suppliers and fellow team members we will be
honest, respectful, and have integrity.
Technology in Motion
Table of Contents
About WearPro 1
New Hydraulic Shovel Undercarriage 2-3
Undercarriage Monitoring System 4-5
Pins and Bushings 6-7
Rebuilt Undercarriage 8
Drill Components 9
Fabrication and Rebuilding 10
Technology in Motion
The OEM designed
undercarriage are
only a baseline at
WearPro. We look at
every detail of the
undercarriage and if
needed, make mate-
rial changes, design
changes, or even a
complete redesign.
The WearPro under-
carriage warranty is
by far the longest
warranty in the in-
dustry.
Current
Undercarriages
Available From WearPro
OEM Machine
Caterpillar® 6020, 6040, 6050, 6060
Hitachi® EX2500, EX3500, EX3600,
EX5500, EX5600, EX8000
Komatsu® PC4000, PC5500, PC8000,
PC8000-6
O&K® RH120, RH170, RH200,
RH340
Premium Quality Hydraulic Shovel Undercarriages
Undercarriages Designed to Outlast
Hitachi® Undercarriages
• 25% more bearing surface in pin eyes
• 1 piece forged lower rollers
• Heavy duty sprocket & overpitched
sprockets
• Can be upgraded to the WearPro lube system
• Extended long term full warranty
Caterpillar® Undercarriages
• Extra heavy duty track pads
• One piece lower roller
• Roller designed for grease applications
• Idler designed to intergrade into the auto
lube system
• Heavy duty sprocket assembly
Komatsu® Undercarriages
• More bearing surface between pin
and pin eyes
• Upgraded Track Pin material
• Extra Heavy duty drive sprockets
• Roller designed for self contained or
WearPro auto lube system
Technology in Motion
WearPro UnderCarriage Monitoring System: UCM
WearPro’s patented UCM system was born from a failed idler that didn’t
get caught on a routine audit. This caused unscheduled down time and
added expense to the mine. The engineers at WearPro developed a
system to monitor rollers and idlers internally in real-time to help identify
failing components in advance so service can be proactively scheduled
during normal P.M. cycle and avoiding unscheduled downtime.
UCM Advancements
The UCM system can tie into WearPro
lube system to deliver grease to rollers
and idlers on an as needed basis to
individual rollers as opposed to a timer
system that dumps grease to all rollers
regardless of need
UCM Sensor
WearPro UCM-Lube Advantages
• Lubricate only when needed, lowering lube cost by as much as 30%
• Lubricate individual rollers as needed from cab, smart phone or desktop
• No more self-contained oil rollers or idlers with mechanical face seals to
fail
• Promotes proactive preventative maintenance not costly reactive repairs
Undercarriage Monitoring System
• Monitor internal temperature of rollers & idlers
• Monitor bushing wear on rollers and idlers
• Monitor in cab display, smart phone, desktop, or WearPro Operation
center
• Receive email alerts when rollers go above temperature threshold.
(requires cellular service)
• Change rollers before complete failure and preserve core for rebuild
• Safely monitor temperature when tramming without the use of IR heat
gun and without putting employees in harms way.
• Safety monitor temperatures without the use laser temperature gun
and without putting employee in harms way
• Change rollers before complete failure
• Extended warranty on WearPro components
• UCM exclusively designed to be used with the
WearPro Undercarriage
Technology in Motion
WearPro Pins
Overlay pins are designed to run against the WearPro manganese steel
bushings. We offer both new and rebuilt overlay pins. The WearPro pins
are designed for the toughest of applications. WearPro offers pin & bushing
kits for all hydraulic and electric shovels.
Rebuilt Pins
• Rebuilt electric or hydraulic shovel pins
• Will perform as well or better than a new pin
• Pre-inspections for wear, cracks or defects
• Pin with up to 1/2” of wear can be rebuilt
• Reduced costs
• Can be rebuilt 3 times
• Replace worn heads
• Comes with new collars
New Overlay Pins
• Designed for highest wear applications
• Last more than 2 times of heat treated pins
• Designed to run with WearPro manganese bushing
• Ground finished
• Ductile core material
Pin & Bushing Kits
• All pins and bushings located in a kit
• No more missing parts
• Use what is needed return the rest
• Designed to travel with the bucket
• Designed for all hydraulic and electric shovels
Longest lasting bushings on the market today
An independent study was conducted comparing WearPro’s
pins & bushings verse 3 competitors pins & bushings.
(Pin & Bushing life against WearPro standard pins & bushings- Non-trimag)
Company 1 WearPro lasted 33% Longer
Company 2 WearPro lasted 50% Longer
Company 3 WearPro lasted 34% Longer
Pin Kit
Bushing Kit
Technology in Motion
WearPro Rebuilt Undercarriage
WearPro Undercarriage parts:
• Alloy Track Pads
• Lower Rollers
• Upper Rollers
• Front Idlers
• Drive Sprockets
• Hydraulic Tensioning Cylinders
• Transmissions Front Idler
Upper and Lower Rollers
Alloy Track Pads Drive Sprockets
Rotational Drill Components
WearPro Rebuilt Standard Bit Subs
WearPro started rebuilding bit subs for a
local mine in 2010. Test studies were
performed and results showed WearPro’s
rebuilt bit sub lasted as long as new bit
subs.
High Demand For New Bit Subs
WearPro upgraded our facility to start manufacturing new
bit subs. With our rebuilt bit subs running as long as new
subs we took that same technology and applied it to our
new bit subs. All our new products are manufactured in our
facility in Tucson, AZ.
WearPro Rebuilt Oversized Bit Subs
In 2014, WearPro rebuilt our first test oversized bit sub. Tests showed that
oversized bit subs were a huge success.
• Oversized bit subs will prolong the life of the expense drill still
• Longer life than our competitors in the toughest conditions
• Rebuilt up to 3 times
Fabrication and Rebuild
WearPro is a high-tech steel fabricator, employing the latest technology
and manufacturing process to make the finest products available. We
specializes in rebuilding mining equipment including shovel buckets, doz-
er blades, loader buckets, motor grader blades, rubber tire dozer blades,
push arms, and excavator buckets. We pride ourselves on being able to
provide total solutions on most projects. From custom or large production
run, we’re committed to meeting your fabrication needs. No project is to
big or to small for the WearPro team to handle.
Technology in Motion
WearPro
3260 E. 36th Street
Tucson, Arizona 85713
520-888-0706
www.wearpro-inc.com
Technology in motion