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Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois, USA 60056 [email protected] September, 2012

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Page 1: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

Turbomachinery for Energy Harvesting

Presented by:

Yong Nak Lee, Ph.D.

HTRD Ltd.

1010 W. Lonnquist Blvd.

Mt. Prospect, Illinois, USA 60056

[email protected]

September, 2012

Page 2: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Page 3: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Page 4: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Page 5: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Page 6: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Page 7: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Energy Recovery and Storage

Technology Expertise

Single Component Organic Rankine Cycles

Bottoming cycles

Ocean Thermal Energy Conversion (OTEC)

Geothermal

Multi-Component Working Fluid Organic Rankine Cycles

Kalina Cycle (ammonia-water)

Multi-refrigerant

Supercritical CO2 Cycles

Hybrid Brayton Cycles

Turbo-compressor (turbocharger)

Turbo-compound (power or electricity)

Open Cycle Vapor Recompression

Pressurized Air Storage Systems

Cryogenic Liquid/Gas Storage Systems

Pumped Liquid Storage Systems

Systems Analysis

Component & Assembly Design and Manufacturing

Installation and Testing

Page 8: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Basic Organic Rankine Cycle Flow Diagram

Basic Organic Rankine Cycle uses

heat energy from any number of

energy sources including waste

heat, solar energy, geothermal, or

even ocean water gradient

temperature to generate useful

power.

The turbine can be single or

multistage, radial, or axial

machines.

A cooling stream of ambient air or

cooling water is needed to remove

heat from the condenser. That

energy could also be useful for low

grade heating

Page 9: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Some Examples of ORC Bottoming Cycles for

Geothermal to Transportation Vehicles

Page 10: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Waste Heat Recovery from Engine Exhaust

Page 11: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

ORC Diesel Engine Heat Recovery of the Engine Exhaust Heat System for Long Haul Trucks Can

Improve Vehicle Fuel Eff. by 10-15%

Page 12: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

30 kW ORC Turbine and Gearbox Assembly

for Diesel Engine Heat Recovery

Page 13: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

14 MW ORC System for Nippon Steel (1980’s)

Page 14: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

2.5 MW ORC Turbine Generator Unit for

Solar Power Plant

Page 15: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

ORC T.G.U. Assembly Mfg.d by Concepts NREC (CN) Turbine

Integrated with the 20,000 rpm Permanent Magnet Generator

The integrated turbine- generator does not use shaft

seals or speed reducer and

thus is compact, efficient, and

reliable.

Page 16: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Advanced Geothermal ORC System Cycle Uses

Geothermal Energy at 325 F to Produce Power

Page 17: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

OTEC Thermodynamic Cycle Using the Small (less than 30 F)

Ocean Thermal Gradient to Generate Useful Power

Page 18: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Kalina Cycle Flow Diagram

Kalina Cycle uses a mixture of ammonia and water through the vapor generator to improve the recovery of heat energy and uses an ammonia turbine to provide the power recovery at a higher efficiency.

Page 19: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

500 kW Ammonia Based OTEC Turbine

Page 20: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

600 kWe Turbine Generator Unit using

Ammonia-Water Working Fluid in a Kalina Cycle

Page 21: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Supercritical - CO2 Cycle A Supercritical -

CO2 Cycle

operates above

the critical

pressure and

temperature for

the fluid (1000 psia

and 500 F) to

produce power

with CO2 . This

cycle is attractive

for very high

temperature

applications;

typically above

1500 F

Page 22: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Supercritical CO2 Turbine –Compressor Module

Page 23: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

U.S. Sandia National Laboratory Maintains a

S-CO2 Research Lab Facility

Page 24: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.

Ocean Wave Energy Recovery Using an

Oscillating Water Column (OWC) System

An OWC water wave

energy system has

the highest wave to

power conversion

efficiency potential

Page 25: Turbomachinery for Energy Harvesting - HTRD Korea · Turbomachinery for Energy Harvesting Presented by: Yong Nak Lee, Ph.D. HTRD Ltd. 1010 W. Lonnquist Blvd. Mt. Prospect, Illinois,

© 2011 Concepts ETI, Inc. All rights reserved.