turbosan api normturbosan.com/pdf/api610pumps.pdfapi plan 52 api plan 53a if pumped fluid is...

TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com

T


A broad range of products and sophisticated materials technology combined with application know-

how are the keys to success in industrial plants .

Türbosan API-Process pumps are special type of pumps used for pumping fluids in complicated

processes such as petrochemical processes. They manufactured according to API-610 standard. Their

long endurance life, reliable and robust construction make them suitable to meet requirements of most

demanding applications. Hot or cold fluids, fluids without particles or fluids with small amount of

particles pumped with these pumps. Mechanical construction is different than that of conventional

pumps and they are specially designed

Turbosan’s API 610 pumps include below types ;

Turbosan API NORM

Turbosan API CEP


Turbosan API NORM

Turbosan API KAT


TURBOSAN API EKS TURBOSAN API CAP VY TURBOSAN API CAP VY


General applications :

- Petrochemical plants - Chemical industry - Paper industry - Power plants - Oil refineries - Iron and steel industry

Pump designation :

API–NORM 150 / 400 API–CEP 150 / 400

Optimum impeller dia. Optimum impeller dia.

Discharge flange dia. Discharge flange dia.

Pump model Pump model

(End suction) (Double suction)

DEFINITIONS

API-NORM

PUMPS

API-CEP

PUMPS

Discharge flange diameter (mm) Ø50 ÷ Ø200 Ø65 ÷ Ø500

Capacity (Q) (m³/h) Max. 750 Max. 3600

Discharge head (m) Max. 150 Max. 160

Operating temperature (°C) -30 ÷ +300 -30 ÷ +300

Speed (rpm) Max. 3000 Max. 1500

Note : Pumps with higher pressure values available upon request.


DESIGN SPECIFICATIONS OF API PUMPS :

CASINGS :

- Long life, wear resistant - Complies with API 610 standart. - For low capacity values end suction type, for higher capacities double suction type. - Pump flanges according to ANSI or DIN norms.

IMPELLERS :

- High efficiency, closed type. - Wide operating range. - Statically and dynamically balanced according to ISO 1940 class 2.5 .

MECHANICAL SEALS :

- According to API 682 (ISO 21049) single or double cartridge type or special double cartridge type mechanical seals are used.

- Various API / ISO shaft seal cooling systems applicable.

WEAR RINGS:

- Casing and impeller can be fitted with wear rings. Impeller wear ring is optionally available upon request. - Wear rings are replacable. - Made of durable, surface hardened material.

SHAFTS :

- Heavy duty type shafts are used. - Large shaft diameters for achiving low deflection. - Available in different material grades.

BEARINGS:

- Heavy duty type two off 7300 series bearings with 40° angle of contact. - Norm series pumps have 1 off NU 300 series bearing on impeller side, Cep series pumps have 1 off 6300

C3 series heavy duty type bearing on non drive end. - Bearing housings are heavy duty type, stable and designed according to API 610. - Bearings are oil lubricated. For high temperature applications additional cooling systems applied. - Bearing frame material of splitcasing pumps is same as pump casing material.

BASE PLATES :

- Base plates are heavy duty type and have leakage collection reservoirs and lifting eyelets according to API specifications. They are of sheet metal construction.


COMPONENT

API MATEARIAL CLASSIFICATIONS

S1

S-8

C6

A-8

D1

Volute casing

EN-10213

A216GrWCB

(1.0619)

EN-10213

(A216 WCB)

(1.0619)

A743GrCA15

(1.4008)

A351GrF8M

(1.4408)

Duplex

1.4517

EN 10213-4

Impeller

Cast iron

EN-632-250

GG 25

AISI 316

(1.4401)

A743GrCA15

(1.4008)

A351GrF8M

(1.4408)

Duplex

1.4517

EN 10213-4

Casing wear ring

Cast iron

EN-632-250

GG 25

AISI 316

(1.4401)

AISI 420

(1.4021)

AISI 316

(1.4401)

Duplex

1.4517

EN 10213-4

Stuffing box

EN-10213

A216GrWCB

(1.0619)

EN-10213

(A216 WCB)

(1.0619)

A743GrCA15

(1.4008)

A351GrF8M

(1.4408)

Duplex

1.4517

EN 10213-4

Shaft

AISI 420

(1.4021)

AISI 316

(1.4401)

AISI 420

(1.4021)

AISI 316

(1.4401)

AISI 316

(1.4401)

Bearing housing

Cast iron

EN-632-250

GG 25

Ductile cast

iron

EN-GJL-400-

15

GGG-40

Ductile Cast

iron

EN-GJL-400-15

GGG-40

Ductile Cast iron

EN-GJL-400-15

GGG-40

Ductile Cast

iron

EN-GJL-400-

15

GGG-40

Casing studs

AISI 4140

(42CrMo4)

1.7225

AISI 4140

(42CrMo4)

1.7225

AISI 4140

(42CrMo4)

1.7225

AISI 4140

(42CrMo4)

1.7225

AISI 316

(1.4401)

Mechanical seals

API 682


API 682 Most commonly used shaft sealing cooling systems

Single Mechanical Seal Applications

API PLAN 11

API PLAN 31

General applications. Pumped medium must be clean and with good heat transfer characteristics. Pumped fluid recirculation from pump discharge to seal through flow control orifice.

This application used in case there is suspended particles in pumped medium and specific gravity of particlesis two times that of pumped liquid. Pumped liquid transferred to sealing after passing through cyclone seperator.

Double sealing applications

API PLAN 52

API PLAN 53A

If pumped fluid is dangerous and hazardous or if mixing of pumped fluid and cooling fluid is not desired this plan is used. Buffer fluid is supplied by an external reservoir with pressure below pressure inside the seal chamber

This system is used hot liquid and hazardous / dangerous fluid with low pressure. Barrier fluid is supplied by an external reservoir whichis pressurized above seal chamber pressure.

Not: Different API plans available upon request.


API-NORM PUMP :

Pla

n52

Oil

Pos. No Component name Pos. No Component name

01 Volute 50 Stuffing box

05 Wear ring (Casing) 60 Pump shaft

06 Wear ring (Impeller) 200 Bearing 7300 series

20 Impeller 201 Bearing NU300 series

30 Bearing housing 250 Mechanical seal (API-682)


API-CEP PUMP :

Pla

n11

Pla

n53A

Pla

n53A

Pla

n11

OilOil

Pos. No Component name Poz. No Component name

01 Casing 60 Pump shaft

02 Casing cover 200 Bearing 7300 series

05 Wear ring (Casing) 201 Bearing NU300 series

06 Wear ring (Impeller) 220-21 Labtecta ring

22 Impeller 250 Mechanical seal (API-682)

30 Bearing housing


TURBOSAN API CEP PUMPS GROUP CURVES

TURBOSAN API NORM PUMPS GROUP CURVES

80/400SN100/400

100/200

100/200sn

100/315

40

API - NORM SERIES PUMPS PERFORMANCE CHARTS (n=1500 rpm)

Ma

no

me

tric

He

igh

t -

Hm

(m

)

50/315

80/315HD

2

1 1.5

3

4

6

5

7

8

9

10

20

15

30

82 3 4 5 6 7

Capacity - Q (l/s)

109 15 20 30

50/315B

50/250

50/200

80/200

65/200

80/25065/250

65/315

80/250HD

65/315HD80/315

90

40

50

70

60

80

130

110

100

120

3010 2020

65/400HD

605040 10080

(m /h)3

125/400

150/400HD

20050 100 150 400300

n=1500 rpm

600500 700

2

3

4

125/250 150/250

125/250SN

150/315

125/315

100/250

200/315

6

5

7

8

9

10

20

15

30

700

150/400

200/400

300200150 600400 500

90

40

50

70

60

80

14001000 1301800 2000

110

100

120

turbosan api normturbosan.com/pdf/api610pumps.pdfapi plan 52 api plan 53a if pumped fluid is...

Documents