turbosog service manual

5/25/2018 Turbosog Service Manual

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SERVICE MANUAL

TURBOSOG


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TABLE OF CONTENTS SERVICE MANUAL TURBOSOG

1. Introduction

2. Part List Extra Cooler 12-0361

3. Set up and assembly extra cooler

4. Washing Unit with Turbosog

5. Parts Washing Unit

6. Turbosog

7. Upper Part Turbosog

8. Middle Part Turbosog

9. Lower Part Turbosog

10. Circuit Diagram 115V


12. Tubings

13. Maintenance

14. Troubleshooting and Service


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1. Introduction

This manual was written exclusive for the service staff of C. Gerhardt GmbH & Co.KG and for the service staffs of our international agencies.

This service manual shall help to get a deeper knowledge of how the instrument is

constructed and how it works. It is an important tool to service and repair the

instrument in a safe, competent and specific way. The transparent structure will

enable to order and to store the most useful spare parts. This manual will make

servicing easier, in particular for our international agencies.

To provide yourself against risks during operation or service, the following safety

instructions should be obeyed:

Make sure that no liquid gets into contact with cable conntections or the interior of the

electrical parts of the unit! Danger of electrical shock!

Repairs on electrical, electronic or mechanical parts must only be done by authorized

personnel.

Always switch off the apparatus at the mains and pull the plug before opening!

Danger of electrical shock!

The apparatus must be used according to the instruction manual. It is not allowed to

make changes to the apparatus in order to modify its application.

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2. Part List Extra Cooler 12-0361

Description Part number

1. Clip to take the cooler 10026522. Bottle 2000 ml incl. GL-screw cap 1000480 incl. 10043233. Glass condenser 10026514. Cooling water inlet tubing, incl. regulatory screw and inlet 1002536 incl. 1002538

with GL- screw cap and 10003585. Ms-screw cap 10005726. Cooling water outlet tubing incl. GL-screw cap 1000393 incl. 1004320

and 10003587. Isoversinic-tubing 10-00918. Adapter for water outlet tubing 1002654

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3. Set up and assembly extra cooler

Rear view Turbosog

- Open the lid and attachcondenser rack at the side of theTurbosog

- Using utmost care, push glasscondenser into the clip pos. 9 tillit is locked into place

- Screw glass bottle andcondenser to GL-screw cap pos.10

- Connect cooling water inlettubing to Turbosog and in-housewater supply, inlet with GL-screwcap is connected to glasscondenser

- Connect adapter for waste waterpipe to Turbosog

- Connect cooling water outlettubing to glass condenser andfitting of the adapter

Top view Turbosog

- Put the Isoversinic - tubingon the fitting glass condenserpos. 11 and the lower fittingof the bottle down pipe pos.

12


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Side view Turbosog

- Connect the inlet tubing of the exhaust device to the glass fitting pos. 13- The inlet of the suction manifold is attached to glass fitting pos. 13

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4. Washing Unit with Turbosog

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5. Parts Washing Unit

1005686

Housing Washing Unit

12-0359Downpipe short

for condensate bottle12-0360Downpipe long

for washing bottle

1000480

Flask 2000ml


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BACK TO CONTENTS BACK

1000348

Glass elbow

1000355

Silicone seal GL 45

1000354

Screw cap GL 45


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6. Turbosog



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7. Upper Part Turbosog

1005659

Lid

1001363

Cover plate

1002298Excess current switch 1,2A 230V

1002290

Excess current switch 2,5A 110V

1000244Motor Turbosog 230V

1001315

Motor Turbosog 110V

1000562Nylon screw M 5x16

1000561Nylon screw M 5x10


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1000463

clamp

1000432

Mains cable

1000600

Base plate 1000497

Silicon tubing 16x8x4mm

1000669Capacitor 6mF 230V

1001846

Capacitor 16mF 110V

1000405Water inlet valve 230V

1001847

Water inlet valve 110V


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8. Middle Part Turbosog

1000655

PVC plate with motor shaft guide

1000602

O-Ring

1000701

Gas outlet adapter

1000670

Regulating screw

1000601

PVC cap for gas outlet adapter

1003794

O-Ring for regulating screw


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1000700

Gas inlet pipe

1000284Impeller wheel 50Hz

1001172

Impeller wheel 60 Hz

1000673

Cap for impeller wheel

1000674

Retaining pin for impeller wheel

1001986

Gasket ring


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9. Lower Part Turbosog


1000656PVC casing

1000625Water Outlet Connector

1000344

PVC foot, self-adhesive


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12. Tubings

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10-0091

Isoversinic tubing

1000393

Water outlet tubing

1000394Water inlet tubing


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13. Maintenance

1000663 Repair kit for 50Hz Units

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The repair kit includes

1000602 O-Ring1000562 Nylon screws1000673 Cap for impeller wheel1000674 Retaining pin for impeller wheel1000284 Impeller wheel 50Hz


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14. Troubleshooting and Service

Suction of the acid fumes is not strong enough.

Possible reasons:

- Motor defective

- Water inlet valve blocked or defective

- Glass parts of the washing unit broken

- Silicone seal or screw cap broken

- Turbosog leaky (O-Ring, Nylon screws broken)

Replacement of Motor

Note:

The motor axis originally will not have the hole for the retaining pin. You need to drill a 2mm hole.

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turbosog service manual

Documents

service staff of

service staffs

introductionthis manual

instruction manual

adaptertop view turbosog

glscrew cap

gl screw cap

cooling water inlet