turn line t505 - tungaloy corporation

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TurnLine T505 Tungaloy Report No. 539-G T505 - the latest grade with outstanding wear resistance for cast iron turning www.tungaloy.com

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Page 1: Turn Line T505 - Tungaloy Corporation

TurnLine

T505Tungaloy Report No. 539-G

T505 - the latest grade with outstanding wear resistance for cast iron turning

w w w . t u n g a l o y . c o m

Page 2: Turn Line T505 - Tungaloy Corporation

A C C E L E R A T E D M A C H I N I N G

Page 3: Turn Line T505 - Tungaloy Corporation

TurnLine

T U N G A LOYT505

w w w . t u n g a l o y . c o m

New T505 grade complementing T515

for cast iron turning

Page 4: Turn Line T505 - Tungaloy Corporation

4 T505

T U N G A LOYT505

T505 15 91 2.4 23

T505

New

T515

T5115

T5125

T5105

New

T505

Al2O3

Ti(C,N)

ISO GradeSubstrate

Specific gravity Hardness (HRA) T.R.S. (GPa) Main Composition Thickness (μm)

Coating layer

Continuously formed columnar crystal

TiCN + Al2O3

New T505 - an optimal CVD grade

for high speed machining of cast iron

- Complementary grade to T515

- High wear resistance

- The best grade for high speed

machining of K05 - K20

Continuous Light interrupted Heavy interrupted

Cu

ttin

g s

pe

ed

: Vc

(m

/min

)

High

Low

The thickest coating layer of all Tungaloy’s CVD grades ever

T505's coating thickness is 1.5 times thicker than conventional grades.

Outstanding wear resistance!!- Thickest coating layer of all Tungaloy’s grades

- Al2O3 coating with strengthened wear

resistance

- TiCN layer with high carbon content

- New substrate with high thermal

conductivity

Substrate

Al2O3 coating with strengthened wear resistance

High carbon, TiCN from T515 for good flank wear resis-tance

Page 5: Turn Line T505 - Tungaloy Corporation

5

5 10 15 20

5 10 15 20 25 30

0.6

0.4

0.2

0

0.5

0.4

0.3

0.2

0.1

0

T505

T505

T505

T505

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N G

CUTTING PERFORMANCE

Cutting time (min)

Cutting time (min)

Max. flank w

ear

wid

thV

Bm

ax (m

m)

Max. flank w

ear

wid

thV

Bm

ax (m

m)

: FC200 / GG25

: Vc = 700 m/min

: f = 0.3 mm/rev

: ap = 2 mm

: Continuous cutting

: Wet

: FCD600 / GGG60

: Vc = 150 m/min

: f = 0.3 mm/rev

: ap = 2 mm

: Continuous cutting

: Wet

Workpiece material

Cutting speed

Feed

Depth of cut

Machining

Coolant

Workpiece material

Cutting speed

Feed

Depth of cut

Machining

Coolant

T505 showed excellent wear resistance

in high speed machining of cast iron.

T505 showed good wear resistance in

in machining ductile cast iron.

New CVD grade - Versatility at work in cast iron turning!

Competitor A11 min. machining

Competitor C

Competitor B7 min. machining

26 min. machining

Competitor D

Existing12 min. machining

Existing

12.5 min. machining

FC200 / GG25

FCD600 / GGG60

ExistingExisting

Competitor ACompetitor A

Competitor DCompetitor DExistingExisting

Competitor BCompetitor B

Competitor CCompetitor C

Page 6: Turn Line T505 - Tungaloy Corporation

6 T505

T U N G A LOYT505

CM

T505 0.4 1 - 5 0.1 - 0.25 180 - 700 180 - 400

T505 0.8 1 - 5 0.15 - 0.4 180 - 700 180 - 400

T505 1.2 1 - 5 0.15 - 0.5 180 - 700 180 - 400

T505 0.4 1 - 6 0.2 - 0.3 180 - 700 180 - 400

T505 0.8 1 - 6 0.2 - 0.5 180 - 700 180 - 400

T505 1.2 1 - 6 0.2 - 0.5 180 - 700 180 - 400

T505 1.6 1 - 6 0.3 - 0.5 180 - 700 180 - 400

T505 0.8 0.05 - 2 0.2 - 0.45 180 - 700 180 - 400

T505 1.2 0.05 - 2 0.2 - 0.6 180 - 700 180 - 400

RE ap (mm) f (mm/rev)

CM

T505 0.4 0.05 - 2 0.05 - 0.2 180 - 700 180 - 400

T505 0.8 0.05 - 2 0.05 - 0.3 180 - 700 180 - 400

T505 1.2 0.05 - 2 0.05 - 0.3 180 - 700 180 - 400

RE ap (mm) f (mm/rev)

GradesChipbreakerCorner radius Depth of cut Feed Cutting speed: Vc (m/min)

Grey cast iron Ductile cast iron

STANDARD CUTTING CONDITIONS

All-round

Flat-top

Negative inserts

GradesChipbreakerCorner radius Depth of cut Feed Cutting speed: Vc (m/min)

Grey cast iron Ductile cast iron

Positive insert

Page 7: Turn Line T505 - Tungaloy Corporation

7

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

TSF CNMG120404-TSF 0.4 12.7 4.76 5.16

13º

CNMG120408-TSF 0.8 12.7 4.76 5.16

CNMG120412-TSF 1.2 12.7 4.76 5.16

SW CNMG120408-SW 0.8 12.7 4.76 5.16

10º

0.2

CNMG120412-SW 1.2 12.7 4.76 5.16

TM CNMG090404E-TM 0.4 9.525 4.76 3.81

0.2

CNMG090408E-TM 0.8 9.525 4.76 3.81

CNMG090412E-TM 1.2 9.525 4.76 3.81

CNMG120404-TM 0.4 12.7 4.76 5.16

CNMG120408-TM 0.8 12.7 4.76 5.16

CNMG120412-TM 1.2 12.7 4.76 5.16

CNMG120416-TM 1.6 12.7 4.76 5.16

CNMG120404 0.4 12.7 4.76 5.16

15º

0.2

CNMG120408 0.8 12.7 4.76 5.16

CNMG120412 1.2 12.7 4.76 5.16

CNMG120416 1.6 12.7 4.76 5.16

CNMG160612 1.2 15.875 6.35 6.35

CNMG160616 1.6 15.875 6.35 6.35

CNMG190612 1.2 19.05 6.35 7.93

CNMG190616 1.6 19.05 6.35 7.93

CM CNMG120404-CM 0.4 12.7 4.76 5.16

0.25

15º

CNMG120408-CM 0.8 12.7 4.76 5.16

CNMG120412-CM 1.2 12.7 4.76 5.16

CNMG160612-CM 1.2 15.875 6.35 6.35

TH CNMG120408-TH 0.8 12.7 4.76 5.16

0.3

20º

CNMG120412-TH 1.2 12.7 4.76 5.16

CNMG120416-TH 1.6 12.7 4.76 5.16

IC

S

D1

RE

CN

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N GA

pp

lic

ati

on

Chipbreaker Designation

Steel

Stainless

Cast iron

Non-ferrous

Superalloy

Hard material

Inser t NEGATIVE TYPE

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Fin

ish

ing

Rhombic, 80°

with hole

Dimension (mm)

*Wiper

Me

diu

m c

utt

ing

Me

diu

m t

o h

eavy

cu

ttin

gF

inis

hin

g t

o m

ed

ium

cu

ttin

g (w

ipe

r)

Coated

: New

: Line up

All-round

Page 8: Turn Line T505 - Tungaloy Corporation

8 T505

T U N G A LOYT505

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CH CNMG120408-CH 0.8 12.7 4.76 5.16

0.4

15º

CNMG120412-CH 1.2 12.7 4.76 5.16

CNMA090404E 0.4 9.525 4.76 3.81

CNMA090408E 0.8 9.525 4.76 3.81

CNMA090412E 1.2 9.525 4.76 3.81

CNMA090416E 1.6 9.525 4.76 3.81

CNMA120408 0.8 12.7 4.76 5.16

CNMA120412 1.2 12.7 4.76 5.16

CNMA160612 1.2 15.875 6.35 6.35

CNMA160616 1.6 15.875 6.35 6.35

CNMA190612 1.2 19.05 6.35 7.93

CNMA190616 1.6 19.05 6.35 7.93

IC

S

D1

RECN

Inser t NEGATIVE TYPE

Ap

plic

ati

on

Chipbreaker Designation

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Coated

Fini

shin

g to

med

ium

cut

ting

Rhombic, 80°

with hole

Med

ium

to h

eavy

cu

ttin

g

Dimension (mm)

: New: Line up

Flat-top

Page 9: Turn Line T505 - Tungaloy Corporation

9

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

TSF DNMG150404-TSF 0.4 12.7 4.76 5.16

13º

DNMG150408-TSF 0.8 12.7 4.76 5.16

DNMG150412-TSF 1.2 12.7 4.76 5.16

TM DNMG150404-TM 0.4 12.7 4.76 5.16

0.2

DNMG150408-TM 0.8 12.7 4.76 5.16

DNMG150412-TM 1.2 12.7 4.76 5.16

DNMG150416-TM 1.6 12.7 4.76 5.16

DNMG150408 0.8 12.7 4.76 5.16

15º

0.2

DNMG150412 1.2 12.7 4.76 5.16

DNMG150608 0.8 12.7 6.35 5.16

DNMG150612 1.2 12.7 6.35 5.16

CM DNMG150404-CM 0.4 12.7 4.76 5.16

0.25

15º

DNMG150408-CM 0.8 12.7 4.76 5.16

DNMG150412-CM 1.2 12.7 4.76 5.16

TH DNMG150408-TH 0.8 12.7 4.76 5.16

0.3

20º

DNMG150412-TH 1.2 12.7 4.76 5.16

CH DNMG150408-CH 0.8 12.7 4.76 5.16

0.4

15º

DNMG150412-CH 1.2 12.7 4.76 5.16

DNMA110404E 0.4 9.525 4.76 3.81

DNMA110408E 0.8 9.525 4.76 3.81

DNMA110412E 1.2 9.525 4.76 3.81

DNMA150404 0.4 12.7 4.76 5.16

DNMA150408 0.8 12.7 4.76 5.16

DNMA150604 0.4 12.7 6.35 5.16

DNMA150608 0.8 12.7 6.35 5.16

RE

IC

S

D1

DN

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N GA

pp

lic

ati

on

Chipbreaker Designation

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Inser t NEGATIVE TYPE

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Rhombic, 55°

with hole

Coated

Fini

shin

gM

ediu

m c

uttin

gM

ediu

m to

hea

vy c

uttin

gFi

nish

ing

to

med

ium

cut

ting

Dimension (mm)

: New: Line up

All-round

Flat-top

Page 10: Turn Line T505 - Tungaloy Corporation

10 T505

T U N G A LOYT505

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

SNMG090304 0.4 9.525 3.18 3.81

15º

0.2

SNMG090308 0.8 9.525 3.18 3.81

SNMG120404 0.4 12.7 4.76 5.16

SNMG120408 0.8 12.7 4.76 5.16

SNMG120412 1.2 12.7 4.76 5.16

SNMG120416 1.6 19.05 6.35 7.93

CM SNMG120408-CM 0.8 12.7 4.76 5.16

0.25

15º

SNMG120412-CM 1.2 12.7 4.76 5.16

SNMA120408 0.8 12.7 4.76 5.16

SNMA120412 1.2 12.7 4.76 5.16

SN RE

ICD1

S

Inser t NEGATIVE TYPE

Ap

plic

ati

on

Chipbreaker Designation

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Square, 90°

with hole

Coated

Med

ium

cut

ting

Fini

shin

g to

m

ediu

m c

uttin

g

Dimension (mm)

: New: Line up

All-round

Flat-top

Page 11: Turn Line T505 - Tungaloy Corporation

11

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

TNMG160404 0.4 9.525 4.76 3.81

15º

0.2

TNMG160408 0.8 9.525 4.76 3.81

TNMG160412 1.2 9.525 4.76 3.81

CM TNMG160404-CM 0.4 9.525 4.76 3.81

0.25

15º

TNMG160408-CM 0.8 9.525 4.76 3.81

TNMG160412-CM 1.2 9.525 4.76 3.81

CH TNMG160404-CH 0.4 9.525 4.76 3.81

0.4

15º

TNMG160408-CH 0.8 9.525 4.76 3.81

TNMG160412-CH 1.2 9.525 4.76 3.81

TNMA110404E 0.4 6.35 4.76 2.26

TNMA110408E 0.8 6.35 4.76 2.26

TNMA110412E 1.2 6.35 4.76 2.26

TNMA160404 0.4 9.525 4.76 3.81

TNMA160408 0.8 9.525 4.76 3.81

TNMA160412 1.2 9.525 4.76 3.81

IC

S

D1

RETN

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N GA

pp

lic

ati

on

Chipbreaker Designation

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Inser t NEGATIVE TYPE

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Triangular, 60°

with hole

Coated

Med

ium

cut

ting

Med

ium

to h

eavy

cu

ttin

gFi

nish

ing

to

med

ium

cut

ting

Dimension (mm)

: New: Line up

All-round

Flat-top

Page 12: Turn Line T505 - Tungaloy Corporation

12 T505

T U N G A LOYT505

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

TSF WNMG080404-TSF 0.4 12.7 4.76 5.16

13º

WNMG080408-TSF 0.8 12.7 4.76 5.16

WNMG080412-TSF 1.2 12.7 4.76 5.16

SW WNMG080408-SW 0.8 12.7 4.76 5.16

10º

0.2

WNMG080412-SW 1.2 12.7 4.76 5.16

TM WNMG080404-TM 0.4 12.7 4.76 5.16

WNMG080408-TM 0.8 12.7 4.76 5.16

WNMG080412-TM 1.2 12.7 4.76 5.16

WNMG080416-TM 1.6 12.7 4.76 5.16

WNMG080404 0.4 12.7 4.76 5.16

15º

0.2

WNMG080408 0.8 12.7 4.76 5.16

WNMG080412 1.2 12.7 4.76 5.16

WNMG080416 1.6 12.7 4.76 5.16

CM WNMG080408-CM 0.8 12.7 4.76 5.16

0.25

15º

WNMG080412-CM 1.2 12.7 4.76 5.16

TH WNMG080408-TH 0.8 12.7 4.76 5.16

0.3

20º

WNMG080412-TH 1.2 12.7 4.76 5.16

WNMG080416-TH 1.6 12.7 4.76 5.16

IC

D1

RE SWN

0.2

Inser t NEGATIVE TYPE

Ap

plic

ati

on

Chipbreaker Designation

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

*Wiper

Trigon, 80°

with hole

Coated

Fini

shin

gM

ediu

m c

uttin

gM

ediu

m to

hea

vy

cutt

ing

Fini

shin

g to

med

ium

cu

ttin

g (w

iper

)

Dimension (mm)

: New: Line up

All-round

Page 13: Turn Line T505 - Tungaloy Corporation

13

P

M

K

N

S

H

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

WNMA060404E 0.4 9.525 4.76 3.81

WNMA060408E 0.8 9.525 4.76 3.81

WNMA060412E 1.2 9.525 4.76 3.81

WNMA060416E 1.6 9.525 4.76 3.81

WNMA080408 0.8 12.7 4.76 5.16

WNMA080412 1.2 12.7 4.76 5.16

WNMA080416 1.6 12.7 4.76 5.16

IC

D1

RE SWN

C CL

T5

05

T515

RE IC S D1

VNMG160404 0.4 9.525 4.76 3.81

15º

0.2

VNMG160408 0.8 9.525 4.76 3.81

VNMG160412 1.2 9.525 4.76 3.81

CM VNMG160408-CM 0.8 9.525 4.76 3.81

0.25

15º

VNMA120404E 0.4 7.15 4.76 3.81

VNMA120408E 0.8 7.15 4.76 3.81

IC

S

D1

REVN

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N GA

pp

lic

ati

on

Chipbreaker Designation

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Inser t NEGATIVE TYPE

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Trigon, 80°

with hole

Coated

Fini

shin

g to

m

ediu

m c

uttin

g

Dimension (mm)

Rhombic, 35°

with hole

Coated

Med

ium

cut

ting

Fini

shin

g to

m

ediu

m c

uttin

g

Dimension (mm)

: New: Line up

All-round

Ap

plic

ati

on

Chipbreaker Designation

Flat-top

Flat-top

Page 14: Turn Line T505 - Tungaloy Corporation

14 T505

T U N G A LOYT505

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CM CCMT060204-CM 0.4 6.35 2.38 2.8

0.25

10º

CCMT060208-CM 0.8 6.35 2.38 2.8

CCMT09T304-CM 0.4 9.525 3.97 4.4

CCMT09T308-CM 0.8 9.525 3.97 4.4

IC

S

D1

RE

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CM CPMT090304-CM 0.4 9.525 3.18 4.4

10º

0.25

CPMT090308-CM 0.8 9.525 3.18 4.4

CPMT09T304-CM 0.4 9.525 3.97 4.4

CPMT09T308-CM 0.8 9.525 3.97 4.4

IC

S

11°D1

RECP

CC

Inser t

Ap

plic

ati

on

Chipbreaker Designation

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

POSITIVE TYPE

Rhombic, 80°

with hole

Positive 7°

Rhombic, 80°

with hole

Positive 11°

Coated Dimension (mm)

Coated Dimension (mm)

Fini

shin

g to

m

ediu

m c

uttin

gFi

nish

ing

to

med

ium

cut

ting

Chipbreaker Designation

Ap

plic

ati

on

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

: New: Line up

Page 15: Turn Line T505 - Tungaloy Corporation

15

P

M

K

N

S

H

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CM DCMT11T304-CM 0.4 9.525 3.97 4.4

10º

0.25

DCMT11T308-CM 0.8 9.525 3.97 4.4

IC

S

D1

RE

DC

C CL

T5

05

T515

RE IC S D1

CM SCMT09T304-CM 0.4 9.525 3.97 4.4

10º

0.25

SCMT09T308-CM 0.8 9.525 3.97 4.4

SCMT120404-CM 0.4 12.7 4.76 5.5

SCMT120408-CM 0.8 12.7 4.76 5.5

IC

S

D1

RE

SC

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N GA

pp

lic

ati

on

Chipbreaker Designation

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Inser tC : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cuttingPOSITIVE TYPE

Fini

shin

g to

m

ediu

m c

uttin

gFi

nish

ing

to

med

ium

cut

ting

Rhombic, 55°

with hole

Positive 7°

Square, 90°

with hole

Positive 7°

Coated Dimension (mm)

Coated Dimension (mm)

Chipbreaker Designation

Ap

plic

ati

on

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

: New: Line up

Page 16: Turn Line T505 - Tungaloy Corporation

16 T505

T U N G A LOYT505

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CM SPMT120404-CM 0.4 12.7 4.76 5.5

10º

0.25

SPMT120408-CM 0.8 12.7 4.76 5.5

IC

S

D1

RE

11°

SP

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CM TCMT16T304-CM 0.4 9.525 3.97 4.4

10º

0.25

TCMT16T308-CM 0.8 9.525 3.97 4.4

TCMT16T312-CM 1.2 9.525 3.97 4.4

IC

S

D1

RE

TC

Inser t

Ap

plic

ati

on

Chipbreaker Designation

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

POSITIVE TYPE

Coated Dimension (mm)

Coated Dimension (mm)

Square, 90°

with hole

Positive 11°

Triangular, 60°

with hole

Positive 7°

Chipbreaker Designation

Fini

shin

g to

m

ediu

m c

uttin

gFi

nish

ing

to

med

ium

cut

ting

Ap

plic

ati

on

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

: New: Line up

Page 17: Turn Line T505 - Tungaloy Corporation

17

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

PM TPMT16T304-CM 0.4 9.525 3.97 4.4

10º

0.25

TPMT16T308-CM 0.8 9.525 3.97 4.4

TPMT16T312-CM 1.2 9.525 3.97 4.4

IC

S

D1

RE

11°

TP

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CM VBMT160404-CM 0.4 9.525 4.76 4.4

10º

0.25

VBMT160408-CM 0.8 9.525 4.76 4.4

VBMT160412-CM 1.2 9.525 4.76 4.4

S

RE

D1

IC

VB

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N GA

pp

lic

ati

on

Chipbreaker Designation

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

Inser tC : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cuttingPOSITIVE TYPE

Coated Dimension (mm)

Coated Dimension (mm)

Triangular, 60°

with hole

Positive 11°

Rhombic, 35°

with hole

Positive 5°

Chipbreaker Designation

Fini

shin

g to

m

ediu

m c

uttin

gFi

nish

ing

to

med

ium

cut

ting

Ap

plic

ati

on

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

: New: Line up

Page 18: Turn Line T505 - Tungaloy Corporation

18 T505

T U N G A LOYT505

P

M

K

N

S

H

C CL

T5

05

T515

RE IC S D1

CM VCMT160404-CM 0.4 9.525 4.76 4.4

10º

0.25

VCMT160408-CM 0.8 9.525 4.76 4.4

S

RE

D1

IC

VC

Inser t

Ap

plic

ati

on

Chipbreaker Designation

C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting

Steel

Stainless

Cast ironNon-ferrousSuperalloyHard material

POSITIVE TYPE

Rhombic, 35°

with hole

Positive 7°

Coated Dimension (mm)

Fini

shin

g to

m

ediu

m c

uttin

g

: New: Line up

Page 19: Turn Line T505 - Tungaloy Corporation

19

CNMG120408 CNMG120408-CM

T505 T505

200 100

0.25 0.5

3 2

CNMA120408 DNMG150408

T505 T505

426 150 - 200

0.3 0.2 - 0.35

3 1

10

8

6

4

2

0

3

2

1

0

400

300

200

100

0

60

50

40

30

20

10

0

T505

T505 T505

T505

w w w . t u n g a l o y . c o m

A CC E L E R A T E D M A C H I N I N G

PRACTICAL EX AMPLES

Fly wheel Machine part

FC300 / GG30 / 300

FCD500

FCD500

FCD700

T505 machined 8 parts per edge, doubling tool life.

Too

l lif

e (p

cs/c

orn

er)

Competitor

Tool lifeTool life

2 times! 2 times!

Tool lifeTool life

2 times! 2 times!

T505 machined 50 parts per edge, increasing tool life by 1.4 times.

Too

l lif

e (p

cs/c

orn

er) Tool lifeTool life

1.4 times! 1.4 times!

Tool lifeTool life

1.5 times! 1.5 times!

Automotive part Cam shaft

External and face turning

Dry

T505 machined 2 parts per edge, doubling tool life.

Too

l lif

e (p

cs/c

orn

er)

Competitor

T505 machined 300 pcs per edge, improving tool life by 1.5 times over the competitor.

Too

l lif

e (p

cs/c

orn

er)

Competitor

Workpiece type

Insert

Grade

Workpiece type

Insert

Grade

Workpiece material

Workpiece material

Results

Results

Cu

ttin

g

co

nd

itio

ns

Cutting speed: Vc (m/min)

Feed : f (mm/rev)

Depth of cut : ap (mm)

Machining

Coolant

Cu

ttin

g

co

nd

itio

ns

Cutting speed: Vc (m/min)

Feed : f (mm/rev)

Depth of cut : ap (mm)

Machining

Coolant

Competitor

Internal and face turning

Wet

External turning

Wet

External turning

Dry

Page 20: Turn Line T505 - Tungaloy Corporation

Tungaloy Scandinavia ABBultgatan 38442 40 Kungälv, SwedenPhone: +46-462119200 Fax: +46-462119207www.tungaloy.com/se

Tungaloy Rus, LLCAndropova avenue, h.18/7, 11 fl oor, offi ce 3, 115432, Moscow, RussiaPhone: +7-499-683-01-80 Fax: +7-499-683-01-81www.tungaloy.com/ru

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Tungaloy U.K. LtdGallan Park, Watling Street,Cannock, WS110XG, UKPhone: +44 121 4000 231 Fax: +44 121 270 9694 www.tungaloy.com/uk

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Phone: +84-2837406660 www.tungaloy.com/sg

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Tungaloy Australia Pty LtdUnit 68 1470 Ferntree Gully RoadKnoxfi eld 3180 Victoria, AustraliaPhone: +61-3-9755-8147 Fax: +61-3-9755-6070www.tungaloy.com/au

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Tungaloy America, Inc.3726 N Ventura DriveArlington Heights,IL 60004, U.S.A.Phone: +1-888-554-8394 Fax: +1-888-554-8392www.tungaloy.com/us

Tungaloy Canada 432 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: +1-519-758-5779 Fax: +1-519-758-5791 www.tungaloy.com/ca

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Tungaloy Germany GmbHAn der Alten Ziegelei 1D-40789 Monheim, GermanyPhone: +49-2173-90420-0 Fax: +49-2173-90420-19www.tungaloy.com/de

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Tungaloy Italia S.r.I.Via E. Andolfato 10I-20126 Milano, ItalyPhone: +39-02-252012-1 Fax: +39-02-252012-65www.tungaloy.com/it

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