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SOLAR HEATING FROM A-Z LARGE-SCALE TURNKEY SOLUTIONS

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Page 1: TURNKEY SOLUTIONS - arcon-sunmark.comarcon-sunmark.com/uploads/Brochures/Turnkey/UK/TURNKEY_FOLD… · TURNKEY SOLUTIONS. SOLAR HEATING FROM A-Z Arcon-Sunmark is a part of the VKR

SOLAR HEATING

FROM A-Z

LARGE-SCALETURNKEY SOLUTIONS

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SOLAR HEATING FROM A-Z

Arcon-Sunmark is a part of the VKR Group which was founded by Villum Kann Rasmussen in Denmark in 1941. Today

VKR Holding’s companies employ about 13,500 people in more than 40 countries. VKR Holding owns companies that

bring daylight, fresh air and a better environment into people’s everyday lives, including the VELUX Group – and

Arcon-Sunmark.

Solar heating is the cleanest of all energy sources. At the

same time the energy from the sun is cheap and the costs

are stable over time. The most efficient way to harvest

the sun is with large-scale solar thermal installations.

Arcon-Sunmark has developed the world’s most advanced

and comprehensive solutions, tailor-made for large-scale

solar thermal installations. The company has installed the

largest solar heating plants in Europe – and even the

largest plant in the world. Our very first large project

(1988) is still working to perfection and providing clean

and cheap energy for citizens in the village Saltum,

Denmark. In total, we are behind more than 100

installations > 1,000 m2 and we keep on supplying the

market with the most efficient solar heating solutions.

Since 1974 Arcon-Sunmark has installed more than 1.1

million m2 solar collectors in a great variety of locations

and industries; district heating plants, breweries, mines

and in the greenhouse industry. Our collected data,

learnings and hands-on experience from all these projects

are turned into real benefits for the customers, who can

trust us to deliver individual, tailor-made, efficient and

reliable solutions.

Arcon-Sunmark is Danish and we stick to the best

Scandinavian traditions of always delivering the highest

possible quality. We take care of every single project

detail, delivering turnkey solutions.

1988 Saltum, Denmark, 0,7 MW - 1,005 m2

Founder Villum Kann Rasmussen

January 2017

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X-LargeRingkøbing, Denmark21 MW, 30,000 m2

XX-LargeSilkeborg, Denmark110 MW, 156,700 m2

LargeHøje-Taastrup, Denmark2.1 MW, 3,000 m2

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TOGETHER WE FIND THE BEST SOLUTION FOR YOUPlanning and installation of a highly effective solar

heating plant require experience in respect to all kinds

of different projects and all kinds of project details.

From three decades of dedicated work in this

area, Arcon-Sunmark holds the most extensive

knowledge, no matter the kind of large-scale

project. Large, X-large or XX-large, we can make

the installation fit your purpose.

A large-scale solar heating solution is the

perfect supplement to a district heating plant,

regardless of the fuel type used. Whether the

district heating plant is fuelled by oil, gas,

natural gas, biomass, straw or other energy

source, Arcon-Sunmark knows how to make

seamless integration of the solar heating

plant.

Solar heating is also an effective solution

for industrial process heat, the food industry,

greenhouses and for the mining industry, e.g

for electro-winning processes in the copper

industry. And yes, we also have the know-how

and experience in these areas.

Extensive know-how and experience, excellent

products and lean processes are important

ingredients. But it is even more important to

listen to customer needs. We listen. That’s why

we always can find your best solution.

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Wood chips

Natural gas

Straw

Biomass

Oil

Solar heating

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Planning Financing Construction Installation Operations

YOU: WOULD LIKE CLEAN AND CHEAP HEATING

WE: DO THE REST

Besides giving light and life, the sun produces enormous amounts of

energy – and heat. The sun is the cleanest energy source as it emits

no CO2 and offers a lot of other benefits. It is cheap, it is clean and it

is lean. Danish Arcon-Sunmark provides the large-scale solar thermal

installations, which make it possible to harvest the sun, turning it into

stable and low heating costs and a greener image, while at the same

time reducing the use of fossil fuels.

It takes a lot more than effective collectors to establish a solar heating

plant. We are the experts, and we take care of all project stages. From

consideration, planning, decision making and approval, financing,

authority approval, groundwork and installation, to testing and

commissioning. Actually we never leave a project, but continue to

optimize the performance over its entire life cycle. At Arcon-Sunmark,

via our online monitoring tools, we constantly observe the performance

of every single installation via online supervision and are always able to

advice on how to avoid potential challenges and how to get the most of

harvesting the sun.

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Planning

Individual Energy Assessment

Savings

Plant DesignProject Plan

STEP 1: WE PREPARE AND PLAN FOR YOURSUCCESSThe right preparation and project planning is essential for success. Also when

it comes to solar heating. From the very first consideration, Arcon-Sunmark can

assist. We have the most experienced and skilled team, familiar with all sorts of

projects and details and ready to prepare and plan everything from A to Z.

INDIVIDUAL ENERGY ASSESSMENT AND PROJECT PLANNING: We always start with a detailed

process study of your existing plant and take every individual detail into account to ensure

seamless integration of the solar heating plant.

SAVINGS: How to optimize the performance and the savings? We do the math and calculate all details

prior to starting a project.

PLANT DESIGN: Solar heating for district heating or industrial processes? No matter the purpose, we develop

an individual plant design and carry out a timetable, which we stick to.

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Financing

PPA

Direct InvestmentSTEP 2: WE IDENTIFY

THE BEST FINANCING SOLUTIONWould you like the very best large-scale solar heating installation or simply the

clean energy? Before starting a project, of course the financing needs to be

in place. We act as partners and are able to advice in this matter and even to

take care of the financing.

DIRECT INVESTMENT: From experience we know the different and the best ways to finance a large solar heating installation,

and will be glad to share our knowledge with you and your financial advisors. On some markets you will have the opportunities

to get a subsidy. Arcon-Sunmark can help you navigate in the often complicated set of subsidy regulations.

PPA: With partners like the financially solid Danish VKR Holding, we can offer you to buy only the heating instead of the total

installation. The price will be fixed at a certain price per MWh, defined in a long-term service contract called a Power Purchase

Agreement (PPA).

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StorageTanks

ExchangeStations

ControlSystems

SolarCollectors

Special Products

Pipes

Construction

STEP 3: WE TAKE CARE OF ALL SMALLDETAILS IN LARGE CONSTRUCTIONSWhen the project is planned and the financing is in place, the construction phase starts. Although

we think big and construct large-scale installations, we pay attention to all details.

PIPES: Long-term stability of the piping is of great importance for the overall performance. We only use

pipes of the highest quality and all pipes come insulated and with integrated alarm wires.

PIPES: We plan the entire field piping in detail and with our unique technology and proven concepts. The complete pipe solution

is prefabricated and quality tested prior to the installation. This saves installation time and money, and ensures the best possible

quality.

FOUNDATION: No matter how difficult and hilly the terrain may be, we know how to prepare the land for the optimal

installation of the collectors.

FOUNDATION: In collaboration with local specialists and partners, we make sure that the groundwork is

done to perfection.

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StorageTanks

ExchangeStations

ControlSystems

SolarCollectors

Special Products

Pipes

Construction

MOUNTING: Depending on the underground and situation, we choose between solid concrete foundation solutions

and special innovative and elegant steel foundation solutions.

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HT-HEATBOOST

The HT-HEATstore collector offers

highly documented efficiency. It is

specially designed with Anti Reflex

(AR) coated glazing, a high-performance

laser welded selective absorber and

is additionally equipped with a special

FEP foil. We recommend the HT-

HEATstore collectors for installations

requiring high temperatures as e.g. in

the industry or for heat storage. HT-

HEATstore is a reliable and thoroughly

tested product available in different

versions, with different pipe dimensions

thus making it possible to optimize

the flow conditions for the specific

installation.

The HT-HEATboost collector offers a

high yield at a competitive price and is

a reliable and thoroughly tested product.

It is designed with Anti Reflex (AR)

coated glazing and a high-performance

laser welded absorber with selective

coating. We recommend the HT-

HEATboost collectors for installations

requiring lower temperatures, e.g.

for production of water requiring

temperatures up to 85°C. We further

recommend the HT-HEATboost collectors

for combination with the HT-HEATstore

collectors where the HT-HEATboost will

preheat the water efficiently and quickly.

HT-HEATSTORE

StorageTanks

ExchangeStations

ControlSystems

SolarCollectors

Special Products

Pipes

Construction

SOLAR COLLECTORS: We have the most efficient and durable

solar collectors, developed and manufactured by Arcon-Sunmark.

They simply do the job better than any other solar collector.

We combine different collector types for each individual project.

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CONTROL SYSTEMS: The control system is the brain of the installation and where it all comes together. That’s

why reliability is key. The Arcon-Sunmark control system is based on more than 25 years experience of designing,

constructing and controlling solar stations. All our control units are based on the Siemens PLC (S7), and they all

contain an IGSS SCADA system offering a harmonious and clear user interface that is available in English, German,

Spanish or Danish.

ELECTRICAL INSTALLATIONS: All wiring for the control unit on the heat exchanger unit is pre-fabricated. Merely the

power supply must be added to establish the connection from the control board to the temperature sensors and solar

radiation meters in the solar field. This connection is often made as a fibre cable.

SOLAR STATIONS: When delivered the solar station is pre-insulated, wired and tested, ready for start-up. The control

system enables live data exchange for performance optimization and alarm handling, and the station has an integrated

by-pass for heat discharge and anti-freeze protection, which allows for higher solar fractions and a lower glycol

percentage.

StorageTanks

ExchangeStations

ControlSystems

SolarCollectors

Special Products

Pipes

Construction

1918

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STORAGE: The energy in hot water can be stored and used for day to night variation, as well as seasonal storage, from summer

to winter, extending the use of the sun and making the solutions even more profitable.

0

5000

10000

15000

20000

JAN

FEBM

AR

APR

MAI

JUN

JUL

AUG

SEPOCT

NOV

DEC

MWH

JAN

Solar heat production Solar heat production Heat demand

Heat demand covered

by other energy than

solar

Surplus solar heat production

for seasonal storageHeat demand covered

by solar energy from

seasonal storage

Heat demand covered by solar heat production

Heat demand

covered by other

energy than solar

StorageTanks

ExchangeStations

ControlSystems

SolarCollectors

Special Products

Pipes

Construction

The first step in the process of establishing a seasonal storage that will

extend the use of the sun and make the solution even more profitable, is to

create a large pit and cover it with a welded liner.

SEASONAL STORAGE: We have the expertise to build/integrate seasonal storage to store excess heat for periods where the sun

delivers less energy. A huge thermal seasonal storage encapsulated by a welded liner allows the energy to be stored in water.

Finally the storage pit is covered with a layer of floating insulation.

Surplus energy from the sun or other heating sources is stored in hot water for it to be used for day to night variation, as well as

seasonal storage, from summer to winter, extending the use of the sun and making the solutions even more profitable.

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StorageTanks

ExchangeStations

ControlSystems

SolarCollectors

Special Products

Pipes

Construction

STORAGE TANK: A storage tank for short-term (up to a couple of days) storage of the energy is a central

part of a solar heating installation.

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InstallationGround Work

Lean Piping ElectricalInstallation

Certi�cation

Test

Lean InstallationPackage

STEP 4: WE INSTALL,SO YOU CAN HARVEST AND STORE THE ENERGY

And you harvest the sun with the most advanced and efficient solar collectors,

but the next step in the process is not less important. From our extensive

research and daily operational experiences we have the technological know-

how to turn the collected solar radiation into heat in a way that optimizes the

performance. When different sources of energy are used, we know how to

integrate and create synergies.

LEAN PIPING:

Piping is an important part of a

large-scale solar heating installation.

Arcon-Sunmark uses a unique

method, where complete pipe

systems are prefabricated at our

own factories prior to installation.

This leads to higher quality and

shorter installation time.

PUMP INSTALLATION:

The heat absorbed by the solar

collectors is led into the solar

station. The solar station includes

pumps, heat exchanger, control

valves and necessary service

valves for easy maintenance.

ELECTRICAL INSTALLATION:

We use the latest technology, based

on SCADA systems and industrial

PLC hardware, to optimize the plant

performance and durability.

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Operational excellence and optimization are extremely important to get the

most out of the harvested sun. Arcon-Sunmark will follow up and perform

service checks including onsite inspections to ensure optimum system

operation. With remote access 24/7 we are always on top of the situation

for every individual installation and can assist in optimizing the performance.

No company is more dedicated to quality assurance than us, and thanks

to our experiences from the many different implementations we have

been responsible for, we have the in-depth knowledge on how to optimize

operational performance. We collect and combine all data and use the

information for an ongoing fine-tuning of the operations. We also offer

individual tailor-made service contracts.

STEP 5: WE OPTIMIZE OPERATIONS – AND NO PROJECT IS LEFT BEHIND

OPERATION OPTIMIZATION: A powerful solar heating software and a logical user interface make it easy

to control and optimize operations.

Operations

Life CycleManagement

OperationOptimization

Commissioning

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03

.20

17

Arcon-Sunmark A/S

Skørping Nord 3

DK-9520 Skørping

Denmark

Phone: +45 9839 1477

www.arcon-sunmark.com