turnkey solutions for railways component manufacturing
TRANSCRIPT
2 | R A I L W A Y S
DANOBATGROUP is an organization with broad and extensive experience in the manufacturing of machine tools in important sectors including the automotive, aeronautic, railways and energy industries. It also has significant experience in the design and implementation of automatic lines for manufacturing large parts, such as engine blocks, landing gears and bogies (rear bridges and frames).
Having carried out numerous projects with leading companies in the market and introduced them in a large number of countries, Danobat Railways Systems possesses real, unique know-how that enables it to offer turnkey lines for automated manufacturing of rolling stock parts for the railway industry.
E X P E R I E N C E I N M O T I O N
K n o w l e d g e a n d e x p e r i e n c e
3 | R A I L W A Y S
Danobat Railway Systems (DRS), belongs to DANOBATGROUP, which provides comprehensive solutions for the manufacturing of rolling stock parts for the railway industry. Danobatgroup has been an indisputable leader in the machine tool industry since the middle of the last century, benefiting customers with its significant knowledge of the different machining technologies used in the various manufacturing and inspection stages.
DRS also belongs to the Industrial Area of MONDRAGON, one of Spain’s largest industrial holdings.
The Group has the advantage of having its own research center, IDEKO, with more than 100 engineers doing research into new technologies as well as different companies in the most significant markets: OVERBECK, BIMATEC-SORALUCE (Germany), NEWAL (United Kingdom), etc.
More t h a n 50 y ea rs expe ri e n ce i n t h e ma ch i n e t oo l i n d u st ry
D A N O B A T R A I L W A Y S Y S T E M S
4 | R A I L W A Y S
Danobat Railway Systems bases its own activities on its experience on the project management. Its professional team studies the customer’s re-quirements and needs of the customer, designs a personalized solution then takes care of the installation, commissioning and the success of the project.
Projects are carried out in a totally efficient and profitable way for the customer.
The organization has PMP (Project Management Professional) engineers qualified in integral pro-ject supervision, from design to finance.
A P P L I E D E N G I N E E R I N G
I nt e g ra t e d p roj e ct m a n a g e m e nt
5 | R A I L W A Y S
The excellent combination of capacity and extensive experience in the various sectors enables DRS to achieve perfect results in all its projects.
It offers customers comprehensive solutions starting with designing the solution, through supply, integration and set up, ending with commissioning and maintenance.
T U R N K E Y S O L U T I O N S
FINANCING
ENGINEERING
DESIGN
CONSTRUCTION
INSTALLATION AND FINE TUNING
TRAINING
AFTER SALES SERVICE
MAINTENANCE
OPERATIONS
PROJECT MANAGEMENTWHEELS
AXELS
WHEELSET
BOGIE
MANUFACTURING
COMMISSIONING
SET UP
ROLLINGSTOCK
I nt eg ra l p roj e ct s
WHEELSTURNINGBORINGNDT
WHEELSETBORINGPRESSING NDT
Danobat Railway Systems offers a comprehensive solution to all parts manufacturing processes for railways, including wheels, axels and bogies. Integral or partial solutions adapted to the customer’s real needs.
It also provides consultancy services to customers with specific requirements, based on its expert knowledge and wide sector experience.
6 | R A I L W A Y S
E X P E R T, C U S T O M I S E D S O L U T I O N S
DRS provides its customers with a comprehensive service that covers everything from designing to commissioning and maintenance
8 | R A I L W A Y S
We a d a p t t o o u r c u st o m e rs ’ n e e d s
S E R V I C E S
This service covers:
• PROCESS AND IMPLANTATION DESIGN.
• SCHEDULING PROJECT MILESTONES.
• SELECTING EQUIPMENT AND SUPPLIERS.
• TOOLING DESIGN.
• SELECTION OF TOOLS. OPTIMIZATION.
• PARTS PROGRAMMING AND VERIFICATION.
• TECHNICAL DOCUMENTATION.
9 | R A I L W A Y S
I m p ro v e p rod u ct i v i t y
• SET UP.
• PRODUCTION GUARANTEE,
NUMBER OF PARTS AND QUALITY.
• OPTIMIZATION AND TRAINING.
• PREVENTIVE MAINTENANCE.
• PRODUCTION ASSISTANCE.
Thanks to Danobat Railway Systems’ knowledge and extensive experience in the railway sector, it has achieved an excellent position for itself in the market. Large manufacturers placed their trust in DRS work.
Among others:
1 0 | R A I L W A Y S
R E F E R E N C E S
Tru st
Danobat Railway Systems works all over the world to ensure its customers get the best results and benefiting from its know-how, whatever the country or market. It enjoys numerous competitive advantages, such as proximity to the customer, language, time schedule to achieve the required service.
1 1 | R A I L W A Y S
TURNOVERDANOBATGROUP had a turnover of 231.79 million euros in 2008, from which 76% goes to foreign markets.
BALANCE SHEETDANOBATGROUP’s balance sheet at 31.12.08 was as follows:
ASSETS (in thousands of euros)Net fixed assets
Stocks
Realizable
Disposable
TOTAL
90.166
57.631
116.424
18.474
282.695
LIABILITIES (in thousands of euros)Capital
Long-term liabilities
Short-term liabilities
TOTAL
117.068
20.810
144.817
282.695
160
150
140
130
120
110
100
90
02003 2004 2005
FACTURACIÓN(Millones de ¤)
128
137140
130
120
110
100
90
80
70
60
02003 2004 2005
VENTASINTERNACIONALES(Millones de ¤)
105
108
104
1.200
1.100
1.000
900
800
700
600
500
400
02003 2004 2005
PERSONAL
1.007 1.0391.006
10
9
8
7
6
5
4
3
2
1
02003 2004 2005
CASH-FLOW(Millones de ¤)
4,5
5,1 4,7
290
280
270
260
250
240
230
220
02006 2007 2008
TURNOVER(Milions of ¤)
225
248
280
1400
1300
1200
1100
1000
900
800
700
600
02006 2007 2008
WORKFORCE
1157
12391273
(total)
PERSONNEL(Total)
TURNOVER(Millions of €)
C U R R E N T S T A T I S T I C S
I nt e rn a t i o n a l p re s e n c e