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Thermal Vacuum Power
TVP Applied to Industrial Process Heat
January 2017
2012 AWARD
INNOVATIVE ENTERPRISE
Solar Heat For Industrial Process Heat (SHIP) Applications
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Solar thermal directly drives heat-intensive applications through 200°C + pre-heating
Boilers
Steam Machines
Drying Machines
Solar thermal panel design: Mirrorless, flat geometry with high-vacuum insulation Panel features: Corrosion-proof all-metal casing Embedded return HTF flow under high-vacuum Spot-Check™ visual vacuum verification 100% recyclable
TVP directly serves applications: Thermal fluid up to 180°C, 14 bar directly or via heat exchanger, minimizing electricity or combustible consumption. Supports steam applications integrating an indirect steam generator
TVP target industries include: Pharmaceuticals Textiles Food & Beverage Oil & Gas
Chemical Pulp & Paper Hospitals Industrial Laundry
TVP SHIP: System Strengths & Uniqueness
Game-changing value proposition for industrial processes with TVP panels
Minimizes fossil fuel consumption Substitutes & cuts diesel and other fossil fuels burned, running thermal process via solar with combustible auxiliary. Highly relevant to regions with limited distribution networks and remote locations with associated high cost and scarcity of fuels
Best solar solution for dusty, hazy, polluted, humid & overcast environments Any solar field output is affected by light conditions and further reduced by particulate accumulation on collector surfaces. Uniquely, TVP panels require no water-based cleaning in these environments, because high vacuum insulation enables effective capture of full-spectrum diffuse light.
Flexible to match any client need in any weather condition
Boiler/steam generator hybridization via an integrated auxiliary burner allows maximum solar use in any weather condition. SHIP can be configured to serve new machinery and integrated into existing systems mainly via heat exchanger.
Scalable in terms of capacity and solar contribution TVP-based solar field modularity and scalability in absorption chiller capacity meets cooling needs of any client. Solar contribution o thermal requirements uniquely can be further scaled and extended over daylight operations via thermal storage.
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Significantly reduce CO2 emissions
TVP replaces diesel and fossil fuels directly, immediately reducing carbon dioxide and other pollutant emissions. SHIP thus not only reduces operating costs but also allows adopters to achieve sustainability goals, both corporate and international.
TVP SHIP: Indirect Boiler Heating For Large Capacity
Solar-only SHIP model – typically for pre-heating or heating
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Electricity or combustible consumption is minimized by the addition of a solar field sending hot fluid (pressurized water or diathermic oil) to a heat exchanger and serving a boiler with integrated heater (resistance or burner).
This configuration maximizes the use of solar energy, taking advantage of any temperature generated by the solar field during daylight hours, as pre-heating booster or complete heat provider.
Solar thermal contribution to thermal requirements depends on solar field size.
TVP SHIP: Direct Boiler Heating For Large Capacity
Solar-only SHIP model – typically for pre-heating or heating
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Electricity or combustible consumption is minimized by the addition of a solar field sending hot fluid (pressurized water or diathermic oil) directly to a boiler with integrated heater (resistance or burner).
This configuration maximizes the use of solar energy, taking advantage of any temperature generated by the solar field during daylight hours, as pre-heating booster.
Solar thermal contribution to SHIP requirements depends on solar field size.
TVP SHIP: Steam Generation For Large Capacity Up To 150 psi
Solar + combustible hybrid SHIP model via indirect steam generator (ISG) for steam applications
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Solar energy complemented by a natural gas, LPG, diesel, biogas or biomass burner, provides steam up to 24/7 at required pressure via an indirect steam generator. The burner provides additional lift between solar field thermal generation and temperature required by an indirect steam generator.
This configuration maximizes the use of solar energy, because the steam generator takes advantage of any temperature generated by the solar field during daylight hours.
Solar thermal contribution to SHIP requirements depends on solar field size and related thermal storage capacity (which can extend solar use over daylight hours).
TVP SHIP: Serving Heat Exchangers
Solar-only or hybrid mode to heat or pre-heat application fluids
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TVP SHIP: Cascade Configuration For Multiple Needs
One field, multiple heat services
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• Two or three applications supplied from the same solar thermal source • separate applications requiring a maximum delta-T of 30°C • each thermal loop can serve a different application machine • steam, heating, and cooling needs served simultaneously
• The cascade system optimizes the economics of the applications: • single investment for multiple energy savings • single installation footprint for multiple energy demands
• Cascade configuration: • one solar field provides thermal energy above the highest required temperature • each application is a separate, closed loop to ensure system integrity • optional combustible burner for 24/7 operation and/or constant temperature supply
Proven breakthrough panel performance: reliable energy output and no need for cleaning Installed and operational in KSA , UAE and Kuwait since 2012
Save fossil fuel and cut CO2 emissions, in particular during peak hours Invest in the only source of energy which can provide payback on system CAPEX
Integrated as add-on, contributes but does not affect existing boiler/heater operations
Stabilize energy bills over 20 years and industrial cost of the products GCC have a highly volatile energy market in terms of prices, significant further increases expected
Minimize dependence on electricity (in particular at peak hours) and diesel supply
Game changing value proposition well suited for industrial process heat needs
TVP SHIP Value Proposition
TVP SHIP Value Proposition
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Game changing value proposition well suited for industrial process heat needs
Proven breakthrough panel performance: reliable energy output with no water-based cleaning needed
Directly compete with fossil fuels and replace electricity and combustibles (diesel, LNG, SNG, PNG)
Minimize dependence on fossil fuel supply, especially in remote and off-network areas
Secure thermal energy costs over 20 years and offset highly volatile energy market prices
Significantly cut CO2 emissions to comply with sustainability goals & corporate social responsibility plan
Integrate solar with new machinery or retrofit existing systems without impeding existing operations
Thermal Vacuum Power
Send us a project and application machine specs
TVP will supply a detailed feasibility study including:
• Preliminary solar field design
• Simulated energetics
• Budget quotation
• Economic analysis
email: [email protected]
For the first time ever, TVP combines high-vacuum insulation and planar layout in solar thermal offering high performance at highly competitive cost!
Collecting both direct & diffuse light allows TVP panels to operate with high efficiency at high temperatures without concentration or continuous aiming
Glass Plate
Heat Absorber
Fluid Pipe
Glass Support Structure
High-Vacuum Insulation
Breakthrough technology for solar thermal operates up to 200°C
Thermal Vacuum Power Charged™ Panels
TVP - Certified Best Performance
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TVP’s MT-Power is the First Solar Thermal Panel Certified up to 200°C Under SolarKEYMARK
Highest performance at any operating temperature, in any light condition, for every thermal application
Key advantages vs concentrators: (i) highest solar-to-thermal conversion efficiency (mainly due to diffuse light capture); (ii) lowest cost profile; (iii) long-lasting durability; (iv) maintenance-free: no cleaning or repair to mechanical parts (no tracking systems); (v) easy architectural integration; (vi) stackable for lower transportation costs.
TVP Unique Feature: No Cleaning
Operates consistently in extreme diffuse light conditions without cleaning
2217 1988 1957
79%
63% 55%
21% 37%
45%
0
500
1000
1500
2000
2500
Riyadh Kuwait City Abu Dhabi
Total Irradiance Direct Diffuse
TVP captures both direct and diffuse light
kWh
/m2/y
ear
Source: Meteonorm
No cleaning is required by TVP panels Dust accumulation only affects TVP efficiency up to 20%
Source: TVP, IEA SHC
Dust accumulation increases sunlight scattering (diffuse)
-20%
-15%
-10%
-5%
0%
5%
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Jul-
14
Au
g-1
4
Sep
-14
Oct
-14
No
v-1
4
Dec
-14
Jan
-15
Feb
-15
Mar
-15
Ap
r-1
5
May
-15
Jun
-15
Effi
cie
ncy
Lo
ss
KW
hth
/m2
/day
Irradiance Energy output never-cleaned panel Dust Effect
Minimal Effect On Performance From Dust Accumulation
May 12th before cleaning
2,44kWhth with 5.95 kWhth (40% efficiency) Peak panel operating temperature 164°C
Peak ambient temperature 43,6°C
May 13th after dry-cleaning
2,73kWhth with 5.71 kWhth (47% efficiency) Peak panel operating temperature 176°C
Peak ambient temperature 47,5°C
TVP panels show unique diffuse light capturing
Only 14% performance difference!!!
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Dry cleaning (with a cloth or a brush) is sufficient for TVP panels
Thermal Vacuum Power Charged TM panels are designed to operate at high temperature MT-Power panels deliver (up to 200°C) without concentrators or mirrors
Ideally suited for high ambient temperature environments The higher the ambient T°, the higher the panel efficiency
Captures diffuse light making panels ideal for dusty & hazy environments Uses up to 40% more light in Gulf region than other technologies!
Removes power demand from the grid Peak performance highly correlated with peak demand
Minimal or no cleaning and maintenance Thanks to diffuse light capturing, cleaning is not necessary and can be done at customer option Works automatically and independently, has a web-based remote control system
Efficiently utilize available space Requires minimal footprint Easy architectural integration: can be deployed on any walkable rooftop (50kg bearable load)
Game changing technology well suited for Gulf region:
Key Advantages