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SPONSORS LINKS ISSUE 78
THE ON-LINE NEWS AND INFORMATION SERVICE
FOR THE TRENCHLESS INDUSTRY.
MEDIA PARTNER OF THE UNITED KINGDOM
SOCIETY FOR TRENCHLESS TECHNOLOGY
(UKSTT)
ENDORSED BY THE INTERNATIONAL
SOCIETY FOR TRENCHLESS TECHNOLOGY (ISTT)
FEBRUARY 2013
© 2013 NoDig Media Services
T RENCHLESS
W ORKS
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE Supplier for hire or sale of:
Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs and
Accessories
Astec Underground &
American Augers HDD Rigs
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
FOR INDIVIDUAL NEWS SECTIONS THIS ISSUE:
CONTENTS PAGE click here
INDUSTRY, COMPANY AND INSTITUTION click here
PIPE JACKING, MICROTUNNELLING etc click here
IMPACT HAMMER TECHNOLOGIES click here
PIPELINE REHABILITATION click here
HORIZONTAL DIRECTIONAL DRILLING click here
SUPPORT EQUIPMENT AND ACCESSORIES click here
EVENTS AND MEETINGS click here For the latest
NEWS click here
HDD DRILL RIGS FOR
VENTING COAL STRATA IN
AUSTRALIA Click for link to Story
Hammerhead Hammerhead piercing, bursting &
ramming products are used by
contractors worldwide to install or
replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes,
structures and traffic flow.
Your Company Logo, Live
Weblink and Product/Service Description
Here and on all relevant
Technology pages in book for One Full Calendar Year
for just £1500
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ARTICLES BY NEWS/TECHNOLOGY SUBSECTION PAGE
INDUSTRY, COMPANY AND INSTITUTION NEWS
New Asia Pacific Office Brings Robbins Down Under link 3
Mobile Tunnel Miner Has Chance Of Award link 3
U Mole Expands Sales And Support Staff To Meet Growing Demand link 4
PIPE JACKING, MICROTUNNELLING,
TUNNELLING & AUGER BORING
Akkerman Introduces The Eliminator GBM Tool link 6
Robbins Slurry TBM Emerges From Below Zhanjiang Bay link 7
PIPE EXPRESS® Nominated For BAUMA Innovation Award link 7
IMPACT HAMMER TECHNOLOGIES
Ramming Hammers For Supporting HDD Set Up link 10
PIPELINE REHABILITATION
Insituform Lines The Impossible link 13
HORIZONTAL DIRECTIONAL DRILLING
HDD Drill Rigs For Venting Coal Strata In Australia link 15
SUPPORT EQUIPMENT, ACCESSORIES & SERVICES
McElroy Creates Super 250 TracStar® Machine link 17
UKSTT NEWSLETTER
Reminders link 18
News link 19
EVENTS
Dubai Government supports TRENCHLESS MIDDLE EAST 2013 link 20
EVENTS DIARY link 23
CURRENT ISSUE CONTENTS (A full index of previous articles is available online click here)
© 2013 NoDig Media Services
SPONSORS LINKS
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
To submit editorial for Trenchless Works Issue 79
please email copy and pictures to:
[email protected] by 10 March, 2013
For TW Sponsorship and advertising rates click here
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
![Page 3: TW ORKS THE ON-LINE NEWS AND INFORMATION SERVICE FOR … · THE ON-LINE NEWS AND INFORMATION SERVICE FOR THE TRENCHLESS INDUSTRY. ... HORIZONTAL DIRECTIONAL DRILLING ... in construction](https://reader034.vdocument.in/reader034/viewer/2022042301/5eccd5171cdec34d366aa326/html5/thumbnails/3.jpg)
NEW ASIA PACIFIC OFFICE BRINGS ROBBINS DOWN UNDER
A new Robbins office, opened in
the last quarter of 2012, is
providing coverage for Australia,
New Guinea, New Zealand, and
Indonesia. The subsidiary, Robbins
Asia Pacific Pty Ltd., joins a second
Asia Pacific office based in Hong
Kong. “Australia is a market with a
lot of potential, not only in the civil
sector but also in the mining sector,
particularly for coal and precious
metals.” said Doug Harding, Robbins
Vice President-Sales.
The office is based in Brisbane and
headed by General Manager Martin
Rauer, who has over 13 years of
experience in the tunnelling industry
in b o th manu fac tur ing and
contracting firms. While sales is the
main function of the subsidiary, field service, project management, spare parts services, and other
types of support will be added as market share increases. “Customers will benefit from faster
response times and more extensive local assistance and communication.” said Harding.
The office will also provide regional support for two new Robbins projects in Australia, both for
use in mine development tunnels. Later in 2013, an 8.0 m (26.2 ft) diameter hybrid EPB will be
launched on the Grosvenor Decline Tunnel at the Anglo-American Coal Mine. The 1.0 km (0.6
mile) tunnel, at a grade of 1:6, will require an explosion proof machine design for excavation in
mixed ground with possible pockets of methane gas. In early 2014, a 5.83 m (19.1 ft) diameter
Robbins Main Beam TBM will excavate the Carrapateena Decline tunnel for the Oz Minerals
copper and gold mine in southern Australia. Within the next five years, the subsidiary aims to fur-
ther mine development using TBMs, and to increase sales for both hard rock and EPB machines.
Website: www.robbinstbm.com
MOBILE TUNNEL MINER HAS
CHANCE OF AWARD
T he latest development from Aker
Wirth, the Mobile Tunnel Miner
(MTM) for underground tunnelling and
mining, has been nominated for this
year’s bauma Innovation Award. A jury
of experts picked the MTM as one of the
three best contributions from among 156
entries in the ‘Machinery’ category. The
nomination was announced officially at
the bauma Media Dialogue event, which
was held in Munich, Germany end of
January. The winners will be announced
officially and handed their awards in
Munich on 14 April 2013.
The innovative Mobile Tunnel Miner
combines the flexibility of a roadheader
with the robustness of a tunnel boring
machine. The knowledge gained from a
previous version developed and tested
already by Aker Wirth is also exploited.
“The nomination is a welcome
confirmation of our performance and
innovation strength. Our MTM sets a
revolutionary new benchmark in
INDUSTRY, COMPANY AND
INSTITUTION NEWS AND RESEARCH
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
The use of TBMs in mining operations, like the Robbins
machine pictured here for Montana, USA’s Stillwater
Mine, is rapidly increasing in Australia.
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underground mining, particularly with regard
to safety and efficiency.” said Aker Wirth
CEO Einar Brønlund.
At the internationally-renowned Innovation
Award event, pioneering innovations in
construction machinery, building material
machinery and mining machinery, as well as
construction work/processes, are recognised
by the VDMA (Association of German
Machinery and Plant Manufacturers), bauma
and the Spitzenverbänden der Deutschen
Bauwirtschaft (Central Associations of the
German Construction Industry). Prizes are
awarded every three years at the bauma
international trade fair, the world's leading
exhibition for construction machinery,
building material machinery, mining machinery, construction vehicles and construction equipment.
It will be held in Munich, Germany from 15 to 21 April 2013. Prizes will be awarded in five
categories (Machinery, Machinery component, Construction process/Construction work, Research
and Design), for each of which three innovations have been selected for the final round. They were
presented to the international specialist journals at the bauma Media Dialogue event with short films
and in discussion with representatives from the companies. Website: www.akersolutions.com/
akerwirth
U MOLE EXPANDS SALES AND SUPPORT STAFF TO MEET
GROWING DEMAND
I n response to growing interest in the company’s
product ranges and the need to support these products in the
field, U Mole (part of the Groundforce division of Vp plc) is
pleased to announce the appointment of three new staff
members, Andy Hinton-Sheley, Matt Russum and Dave
Cowan.
Andy has been appointed as regional sales manager for the
West Midlands, Wales and Southwest areas of the UK for U
Mole’s range of MTS Suction Excavators and other vacuum
systems, Pipe Coil Trailers and Hammerhead Pipe bursting
systems as well as the HammerHead range of impact and pipe
ramming hammers.
Andy brings with him a breadth of technical sales experience
in construction related equipment and a problem solving
ability that enables him to match the right product to a broad
range of customer requirements.
For U Mole, Frank Gowdy commented on the new sales
appointment by saying: “Andy is a welcome addition to the
sales team at U Mole. His role will enable the
company to enhance our interaction and relationships with our
current clients across the West Midlands, Wales and
Southwest areas of our operation. He will also be able to drive
forward the development of new clients in these areas us and broaden our customer base across
these regions.”
Also, on 1 January 2013 Matt Russum returned to the company in a Support Services role after a
three year break to widen his horizons with world travel and further education.
Matt had previously worked in hire desk, customer support and training roles within U Mole and
re-joins the company with considerable knowledge of the company products and services enabling
him to hit the ground running.
In his new support services role Matt will be responsible for client training requirements in the
correct use of the full U Mole product range including Moles, Rammers, Winches and Suction
Excavation equipment with courses running from simple familiarisation on site to full two day MTS
INDUSTRY, COMPANY AND
INSTITUTION NEWS AND RESEARCH
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
The Aker Wirth Mobile Tunnel Miner 6.
Top: Andy Hinton-Sheley.
Bottom: Matt Russum.
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suction excavation operator training. All training is fully factory backed. Technical support of both
the U Mole hire desks and clients is also part of his role.
In terms of customer support and aftercare, U Mole recently established a new base of operations
in Bridgewater, Somerset specifically to enable improved support for clients across the West
Midlands, Wales and Southwest operations areas.
To continue to provide the level of product support and aftercare service that U Mole has long
been renowned for country-wide with the increasing demand for its various products, U Mole has
appointed Dave Cowan as the regional mobile fitter for these areas. Dave will be responsible for
service calls, maintenance and emergency call-outs for the full range of products the company
offers.
Commenting on the personnel expansion Russell Fairhurst U Mole Managing Director said: “U
Mole has always strived to maintain a reputation not only for selling quality equipment but also for
looking after our clients once the machines have left our yard. It is only by ensuring that we have a
strong sales team with close contact to our clientele and the mechanics and fitters to service and
support or equipment in the field that we can achieve this. This is why we have now expanded our
team once again to ensure our own exacting standards are maintained. I welcome Andy and Dave
and welcome Matt back, to the U Mole family and feel sure they all have the same customer service
ethos that has kept U Mole ahead of the game for the last 25 years.”
EQUIPMENT RANGE
U Mole is the direct factory UK and Ireland distributor for Earth Tool equipment offering the
company’s full range of products for trenchless installation and pipeline replacement. This range
includes impact moles (earth piercing tools), pipe ramming hammers, twin capstan winches, static
rod pipe bursting systems and the portable cable-based, hydraulic pipe burster range.
U Mole’s range also offfers trenchless and limited dig equipment including: Suction/vacuum
excavation systems and surface coring ‘Keyhole’ excavation systems. Other equipment available
includes the market leading Robbins SBU equipment, Pipe to Site coiled pipe trailer range, pipe
fusion systems, Reed Tools and a complete range of accessories such as Cobra flexible rodding,
towing heads, cable socks, pipe pigs, swivels, breakaway connectors etc. Website:
www.umole.co.uk
INDUSTRY, COMPANY AND
INSTITUTION NEWS AND RESEARCH
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
YOUR ½ PAGE ADVERT HERE AT THE
SINGLE ENTRY DISPLAY RATE OF JUST
£300
ADVERT SIZE
120 mm (H) x 144 mm (W)
Note: There is a 50% reduction on these rates for Sponsors of either the
NoDig Media Services Website or Trenchless Works Magazine
Visit: www.nodigmedia.co.uk
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AKKERMAN INTRODUCES THE ELIMINATOR GBM TOOL
A manufacturer and customer
collaboration between the City
of Edmonton and Akkerman in the
autumn of 2012, proved to be
mutually advantageous. At that
time, Akkerman put its new GBM
system tooling, the Eliminator
through the paces of real world
testing in Edmonton, Alberta,
Canada. With the Eliminator and the
assistance of Akkerman’s crew of
accomplished technicians they
successfully completed two 76.2 m
(250 ft) long drives of 686 mm (27)
in i.d. ‘No-Dig’ clay pipe through
non-displaceable clay and clay
stone.
The Eliminator is a new 406 mm
(16 in) diameter boring head
designed to work with the standard
GBM family of Akkerman tools that
has been in service since 2001. Named the Eliminator, the cutter head excavates as the lead tooling
in soils that are considered too hard for Akkerman pilot tube penetration, therefore eliminating the
use of pilot tubes.
The Eliminator is optically guided using typical GBM guidance system components and a target
which can be viewed through the string of hollow stem augers. The hollow stem augers are used to
drive the cutter bit and transport cuttings back to the launch shaft.
Several cutter face bit configurations are available and can be tailored for specific ground
conditions.
While mining, steering changes are negotiated using three independently controlled, hydraulic
shoes. The head is equipped with high pressure jetting nozzles to supply lubrication to the cutter
face bit during operation. Once launched, the Eliminator has the ability to be retrieved by pulling it
back to the launch shaft. This functionality is extremely beneficial in the event that that there is a
change in ground conditions so the operator can make a cutter bit change.
A member of the Akkerman sales team was informed of a project by customer, the City of
Edmonton, where pipe installations were required in non-displaceable clay and clay stone.
Akkerman and the City of Edmonton viewed this project as an ideal prospect for the Eliminator and
soon organised the logistics. Using the Eliminator would prove to be a time saving alternative
method for this gravity flow sewer alignment, which was designed as a ring-beam and lagging hand-
minded tunnel with a carrier pipe followed by grout fill. The alignment had to maintain an accuracy
of at least 51 mm (2 in) for gravity flow.
The contractor, The City of Edmonton, designs, constructs and maintains all of its sanitary and
storm water services through its Drainage Services Branch. The contractor began providing pilot
tube microtunnelling services in 2008, with the addition of an Akkerman Guided Boring Machine
(GBM) 4812 jacking system.
An Akkerman technician and engineer arrived on site to assess the project and meet the eight-man
crew. They worked inside a 4.3 m (14 ft ) diameter shaft at a depth of 14 m (46 ft). The customer’s
4812A jacking frame, powered by a P275 diesel power unit were used to propel the Eliminator
through the ground connected to the 400 mm (16 in) diameter 1 m long casings and hollow stemmed
augers. The installation was a two-pass method.
The first pass, consisting of the Eliminator attached to the casings and hollow stemmed augers
represented a mere three-day production time. The second pass, made with the 724 mm (28.5 in)
Powered Cutter Head (PCH) fitted with an increase kit and the final product pipe, was completed in
seven days. The tooling was recovered from a 3 m (10-foot) diameter reception shaft. The second
drive produced a similar production rates.
After two successful drives, the City of Edmonton purchased the Eliminator and accompanying
tooling, adding to the versatility of its GBM system package for future opportunities.
For four decades, Akkerman has manufactured distinctive microtunnelling, pipe jacking,
tunnelling and guided boring equipment. Website: www.akkerman.com
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of:
Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
The new Eliminator GBM tool from Akkerman.
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ROBBINS SLURRY TBM EMERGES FROM BELOW ZHANJIANG BAY After advancing up to 392 m (1,290 ft) per month,
Robbins’ speedy Slurry TBM made a photo finish in
China’s southernmost city. The 6.26 m (20.5 ft) diameter
machine broke through at the end of 2012, and the
pipeline is scheduled to become operational in March
2013. The Zhanjiang Bay Sub-Sea Tunnel runs 56 m
(185 ft) below water level, and will provide fresh water
to the Guangdong Steel Plant via twin pipelines.
The 2.7 km (1.6 mi) long conduit, constructed by
contractor Guangdong No. 2 Hydropower Engineering
Co., Ltd, required the use of a Robbins Slurry machine to
excavate under 6 bar of water pressure in Zhanjiang Bay.
The TBM, supplied and assembled by Robbins with key
components and engineering from Mitsubishi Heavy
Industries Mechatronics Systems, Ltd. (MHI-MS), was
launched in September 2011. “The cutterhead design,
layout of the cutters and injection ports were the most
important design factors in completing this tunnel
project.” said Qinghua Shi, Chief Project Engineer for
the contractor.
The high-powered Robbins machine featured a smooth
flow cutterhead to allow for easier removal of stones and
boulders while avoiding clogging at the face. The mixed
ground machine utilised interchangeable knife-edge bits
that could be switched out for disc cutters in geology that
included abrasive sand, gravel, and silt. The ‘smooth flow’ design approach for mixed face
conditions is consistent with the Robbins design for mixed face EPB-type machines.
During tunnelling, the Robbins TBM excavated up to 27 m (89 ft) per day, with no interventions
needed. “Throughout the project, I felt there were no significant problems that happened on the
machine. I am happy that we could operate the machine properly. There were no cutters that needed
to be changed, even though this was a long tunnel excavation project. The launch and breakthrough
also went very smoothly.” said Shi.
Once in operation, the Zhanjiang Bay Sub-Sea Tunnel will source water from the nearby Jianjiang
River to the steel plant on Dong Hai Island. The water supply for the large company of 20,000
employees is part of a plan by the Chinese government to improve the quality and output of steel in
Guangdong Province. Website: www.robbinstbm.com
PIPE EXPRESS® NOMINATED FOR BAUMA INNOVATION AWARD
W ith Pipe Express® Herrenknecht AG has developed a new semi-trenchless method for
installing pipelines. In comparison with the open construction method, routes are
considerably narrower, no groundwater lowering is necessary and there is less impact on nature.
This has a very positive effect on the grid operators’ construction costs. Because of the especially
ecological and cost-efficient working method, the development of this new system has been
subsidised by the German Environment Ministry. An expert jury has recently nominated Pipe
Express® for the bauma
Innovation Award 2013.
Pipe Express® is a new
mechanised method for
t h e n e a r - s u r f a c e
installation of pipelines of
up to 1,000 m in length
and with diameters from
800 to 1,500 mm (32 in to
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of:
Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
The Robbins Slurry TBM at China’s
Zhanjiang Bay Sub-Sea Tunnel
breaks through into a receiving shaft.
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60 in) using the ‘half-open’
construction method. A tunnel
boring machine loosens the soil
which is then directly conveyed
aboveground using a milling unit
which is carried along with the
process. At the same time, the
pipeline is installed underground.
Since earthwork is reduced to a
minimum and no groundwater
lowering along the route is
necessary, Pipe Express® has very
little impact on the environment.
This method is believed to be
unique. For the installation of
pipelines with a diameter of up to
1,500 mm, the soil is directly removed and not pushed aside. Pipe Express® is well-suited, for
example, for projects in which the groundwater level is only a few centimetres below surface, in
mainly swampy terrain or when nature protection is of special importance.
MINIMUM MANPOWER - HIGH SAFETY
The main components of the new installation system include a tunnel boring machine that works
underground, a trenching unit with a buggy and an operating vehicle on surface. The modular design
of the entire system allows easy transport and relocation, as well as high flexibility to changing
project conditions. The compact system is remote controlled from the operating vehicle and no
trenches have to be dug. This means that minimum manpower is needed, increasing work safety at
the same time.
The new method has a positive influence on the realisation and re-naturalisation costs of projects
taking place in particularly challenging areas with unstable ground, water-bearing layers and at great
installation depths. Compared to the conventional open cut construction method, with Pipe
Express® the route width can be reduced by up to 70%, thereby reducing the necessary earthwork.
When crossing agricultural land, major losses of harvest and therefore long-term compensation
payments can be prevented compared to the open cut methods.
ENVIRONMENTALLY-FRIENDLY
By using Pipe Express®, the influence of the construction activities on the surrounding environment
can be reduced to a minimum. Acceptance by the population, land users and land owners is
improved due to the reduced usage of large equipment and shorter construction periods. The natural
soil structure is only disturbed to a minimum, making subsequent re-cultivation easier. No complex
groundwater lowering is required along the route and water-saturated soil layers are prevented from
drying out. In addition, as the pipeline is installed fast and in one work step and fewer conventional
construction machines are needed, emissions of exhaust gases and noise can be considerably
decreased.
After Herrenknecht AG had initially carried out test drillings on the company site at the Schwanau
headquarters over a one year period, the new machine technology could be applied in its first
reference project in Sevenum, The Netherlands at the end of 2012.
“Pipe Express® has exceeded all
expectations.” noted project manager
Andreas Diedrich with satisfaction. He
continued saying: “The machine works
with a tunnelling speed of up to 1 m/
min, which means that 500 ms of
pipeline were installed in three days.”
Visser & Smit Hanab, the construction
company, is currently building a new
high pressure gas line between
Odiliapeel and Melick for the Gasunie
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of:
Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Schematic of the underground operation of Pipe
Express®.
The boring head of the PIPE
EXPRESS® system.
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grid operator. On a section of this
line, the Herrenknecht innovation
was put to use. Visser & Smit
Hanab’s managing director Wilko
Koop confirmed: “I am very
enthusiastic, everything worked
excellently.”
In view of the expected
extension of the worldwide
pipeline network by around
25,000 km a year, Herrenknecht
AG sees itself well-positioned
with its portfolio extension,
allowing the installation of
pipelines for gas, oil, freshwater,
district heating or as protection
pipes for power cables in all
geologies and terrains. In
sensitive areas, Pipe Express®
will be a quick, economic and environmentally-friendly alternative to the open cut construction in
future. Herrenknecht AG also offers the flexible HDD method as a tried-and-tested trenchless
technology to cross, for example, underneath rivers, roads or populated areas in soft to very hard
grounds, or the single-step Direct Pipe® method for unstable grounds.
BAUMA NOMINATION
An expert jury has also nominated Pipe Express® in the machine category of the bauma Innovation
Award 2013. In mid-April, the prize will be awarded in five categories. The jury will be assessing
the future business capability and the practical relevance of the innovation. Selection criteria are
economic efficiency, increase in performance, energy and resource efficiency as well as the
innovation’s contribution towards environmental protection, humanising of the workplace and
improving the sector’s image. Website: www.herrenknecht.com
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of:
Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
The PIPE EXPRESS® system as seen operating on surface.
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RAMMING HAMMERS FOR SUPPORTING HDD SET UP
U Mole (a division of Vp plc) not only offers a range of trenchless technology equipment for the
direct installation of new pipe line in the form of its range of US-designed and manufactured
HammerHead impact and ramming hammers, it also offers the ability to aid other trenchless systems
achieve greater production rates through difficult ground conditions. One such technique is
Horizontal Directional Drilling (commonly known as HDD).
HDD has been around as a technique for several decades now and has become established as a
significant and widely used technique in the area of new installations of pipeline, particularly for
crossing works under roads, rail tracks and other significant obstacles/buildings where open trench
operations would be difficult if not impossible.
However, on many occasions one of the most difficult aspects of an HDD project is setting up the
drilling machine in less than favourable ground conditions, such as sand, gravel and similar ground
conditions where the ground may have the propensity to ‘run’ if not correctly controlled. As these
ground conditions are often found near the start point of a bore it can make launching the pilot drill
head and drill string correctly into the ground at the required angle of attack difficult. This can
caused significant problems in trying to establish the required bore path early in the pilot bore and
may even cause misalignment of the bore that would require potentially time consuming and
expensive remedial work to correct once started.
One method that has been developed to help overcome this set of circumstances is the use of the
Hammerhead pipe ramming hammers to install a washover pipe through the less competent ground
near surface to enable the drill string to reach a solid ground horizon effectively.
WASHOVER PIPE INSTALLTION
To achieve the washover pipe installation, depending on the length and depth to which the pipe
needs to reach, a length of steel pipe is set up at the launch point of the HDD bore on the line of the
bore and at the inclination required for the start of the HDD pilot run. A HammerHead ramming
hammer is then used to push the steel pipe into the ground. If the length of the washover pipe is
greater than that of the first length of steel pipe, additional lengths can be welded onto the lead pipe
as required.
The lead end of the steel pipe may be fitted with a cutting shoe to help maintain the advance of
during the ramming process but also help maintain the desired direction of the ram. It may also
assist in engaging the lead end of the washover pipe into the competent ground that it is intended to
reach, minimising ground loss at the washover pipe competent horizon interface.
A pre-project site investigation will have determined the length and depth the rammed washover
pipe will needed to reach to ensure the pilot drill head cuts into more competent ground and so
establish the correct start for the pilot bore.
Once the washover pipe has been installed, spoil inside it can be removed if required. The pilot
drill head and drill string is then launched from the drilling rig directly into the competent ground
without having to negotiate the potential interference of the loose ground through which the
washover pipe has been rammed.
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
IMPACT HAMMER TECHNOLOGIES For General Information on Impact Hammer Technologies click here
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
A schematic of a washover pipe installation using a ramming hammer.
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It is usual that the washover pipe would be of a dimension that would allow the final installed pipe
being pulled in by the drilling rig to pass through it to surface so as not to interfere with the final
pipe installation.
Depending on the project requirements, in some instances the washover pipe may be extracted
once the final product pipe has been installed using the HDD rig. This may allow a sub-surface
connection to another section of the product pipeline to be made. But this is not always the case and
the washover pipe may be retained in position as an added protection or casing for the product pipe
as it approaches the surface.
Frank Gowdy, Sale Director for U Mole said of the technique: “We have provided some of our
HammerHead ramming hammers to clients for just this type of operation because the units are easy
ti handle, powerful and cost-effective in what is often a limited access area on many HDD projects.
The advantages that installing a washover pipe can bring to the start of an HDD pilot bore more
often than out weigh any additional costs that this initial set up work may add to the project given
the potentially huge costs of rescuing a bore that has failed in unstable ground before it really
begun.”
EQUIPMENT RANGE
U Mole is the direct factory UK and Ireland distributor for Earth Tool equipment offering the
company’s full range of products for trenchless installation and pipeline replacement. This range
includes impact moles (earth piercing tools), pipe ramming hammers, twin capstan winches, static
rod pipe bursting systems and the portable cable-based, hydraulic pipe burster range.
U Mole also supplies a full and extensive range of trenchless and limited dig equipment including:
Suction/vacuum excavation systems (including MTS systems alongside Vac-Tron systems) and
surface coring equipment for the ‘Keyhole’ excavation of utilities and services with minimum
disruption to the local area and minimum damage to the buried service. Other trenchless related
equipment available includes the market leading Robbins SBU equipment, Pipe to Site coiled pipe
trailer range, pipe fusion systems, Reed Tools and a complete range of accessories such as Cobra
flexible rodding, towing heads, cable socks, pipe pigs, swivels, breakaway connectors etc.
Website: www.umole.co.uk
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
IMPACT HAMMER TECHNOLOGIES For General Information on Impact Hammer Technologies click here
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
![Page 12: TW ORKS THE ON-LINE NEWS AND INFORMATION SERVICE FOR … · THE ON-LINE NEWS AND INFORMATION SERVICE FOR THE TRENCHLESS INDUSTRY. ... HORIZONTAL DIRECTIONAL DRILLING ... in construction](https://reader034.vdocument.in/reader034/viewer/2022042301/5eccd5171cdec34d366aa326/html5/thumbnails/12.jpg)
© 2012 NoDig Media Services
SPONSORS LINKS Click Name for website access
IMPACT HAMMER TECHNOLOGIES For General Information on Impact Hammer Technologies click here
Astec Underground & American Augers HDD Rigs
Auger Boring Equipment
Tooling & Drill Rods Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
![Page 13: TW ORKS THE ON-LINE NEWS AND INFORMATION SERVICE FOR … · THE ON-LINE NEWS AND INFORMATION SERVICE FOR THE TRENCHLESS INDUSTRY. ... HORIZONTAL DIRECTIONAL DRILLING ... in construction](https://reader034.vdocument.in/reader034/viewer/2022042301/5eccd5171cdec34d366aa326/html5/thumbnails/13.jpg)
INSITUFORM LINES THE IMPOSSIBLE
I nsituform Technologies Ltd
(ITL) recently completed a
high profile and challenging
project to rehabilitate the
inverted-siphon sewers which
run directly under Douglas
Harbour on the Isle of Man.
The combined sewers transfer
sewage from the South Quay
catchment to the sewer
network on the North Quay of
the harbour and so are in a
very public location. The
client, the Isle of Man Water
and Sewage Authority (WSA)
was conscious of the need to
protect the sewage transfer
network beneath Douglas
Harbour, providing a fifty year
design life.
Inverted siphons are notori-
ously difficult to rehabilitate and this project brought with it a number of distinct challenges which
needed to be overcome. The two inverted-siphon sewers, classed as ‘Critical Infrastructure,’ were
constructed under the harbour over one hundred years ago. However, whilst Siphon A had continued
to operate, Siphon B had been disused for some years, both sewers were heavily silted and
encrusted. This created a high risk of the system blocking, which would have resulted in the
discharge of raw sewage into the impounded inner harbour marina, creating huge environmental
issues for both the harbour and the surrounding area. Insituform has an excellent long standing
working relationship with the WSA, so ITL was tasked with providing a solution that was both
technically effective and cost efficient.
PREPARING FOR REHABILITATION
In the summer of 2012 an underwater sonar profile of both pipe lines was conducted to determine
the pipe condition, diameter, length, the location of the bends, and the extent of the cleaning that
would be required. Following the survey work, ITL conducted a programme of extensive cleaning in
both sewers. This took longer than originally anticipated due to the heavy encrustation within the
aging cast iron mains and the tight bends in both pipeline configurations.
Following cleaning works it was determined that Syphon B could be rehabilitated to nearly its
original diameter of 290 mm, allowing for the liner thickness. Due to the encrustation in Syphon A
and lack of access it was considered that the sewer could be lined to a maximum of 150 mm
diameter. However, the reduced diameter and lined pipe bore would assist with achieving
self-cleansing velocities in dry-weather flow.
LINER DESIGN AND
INSTALLATION
Once cleaning was complete, ITL
was able to perform a technical
condition assessment of both
sewers and determined the most
a d v a n t a g e o u s m e t h o d o f
rehabilitation. After careful
consideration by the Client’s
Project Team including the
experienced technical team at ITL,
PIPELINE REHABILITATION For General Information on Pipeline Rehabilitation click here
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
The Douglas quayside site for the siphon liner installation
works.
The inversion drum used to
invert the liners into the
pipelines.
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it was decided that bespoke liners would be
manufactured for each of the pipes.
Insituform has a qualified, well
established manufacturing team located in
Wellingborough, Northamptonshire who
were tasked with the liner construction.
The manufacturing team fabricated the
liners using a specially-commissioned 2
mm thick polyurethane pre-liner, which
would facilitate the final installation. Once
manufactured, the liners were shipped dry
to the Isle of Man along with the necessary
resins for the wet out process. The liners
were then impregnated by the experienced
lining crew residing on the island. Both
liners were installed using a steam cure
process. This has the significant advantage
of offering a smaller site footprint and was
most appropriate for the conditions encountered on the Isle of Man site.
The lining operation of both siphons was high risk as a full camera survey prior to installation was
not viable. However, the skills, expertise and perseverance of an experienced liner crew resulted in a
successful installation of both liners on what was a very demanding and challenging site.
NO REAL ALTERNATIVE
The other options would have involved replacement of the sewers. Like-for like replacement would
require excavation of a trench at the rear of the impounded harbour using a jack-up barge and long
reach excavator supported by a team of divers to fully replace the existing pipelines under water.
The presence of the existing utility infrastructure including a large diameter old gas main in North
Quay would have created increased inherent risk and substantial cost implications. It would have
also resulted in deep excavation within the North Quay conservation area.
SUCCESS!
The rehabilitation of the pipelines was hugely successful for two key reasons:
The rehabilitation process took a total of only two days, causing minimal disruption to
harbour users, the travelling public and local businesses.
The total cost of re-lining to the IOM authority was just £150,000! In comparison, the
alternative excavation of the harbour bed carried an estimated cost of £900,000.
In summary, the carefully planned and professionally executed lining solution presented by ITL
was a major success for all involved. The experience and expertise of the Client’s Project Team
including the entire team at Insituform and the company’s full range of trenchless (No-Dig) sewer
rehabilitation techniques enabled the Company to provide a very cost effective solution in extremely
difficult conditions.
John Beech, Business Development manager for ITL went on to say “This rehabilitation project
proved a major challenge in terms of the level of deterioration, degree of encrustation encountered
and the complexities of the pipes to be
lined. In addition there was the added
pressure of the site being in a very
sensitive and prominent position in the
islands capital. However, after careful
deliberation with the client, selection
of the appropriate materials and the
correct lining methodology combined
with the deployment of a very
experienced lining crew, the work was
completed successfully and to the full
satisfaction of the client.” Website:
www.insituform.com
PIPELINE REHABILITATION For General Information on Pipeline Rehabilitation click here
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
The installation site had a relatively small footprint
thanks to the use of steam cured liners.
Steam curing of one of the liners in
progress.
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HDD DRILL RIGS FOR VENTING COAL STRATA IN AUSTRALIA
P RIME DRILLING of Wenden near Olpe,
Germany was founded in 1999 and
specialises in the design and construction of
fluid-assisted, horizontal directional drill
(HDD) rigs with up to 6,000 kN pulling force.
Benefitting from the experience of its 80
highly qualified employees, PRIME
DRILLING offers technical drilling expertise,
high production quality and high levels of
service. More than 150 fluid-assisted, PRIME
DRILLING-manufactured HDD rigs are
currently being operated around the globe.
The enterprise owes its success primarily to
two abilities: listening to customers’ often
technically challenging needs and responding by designing machines which live up to these
demands. Recently PRIME DRILLING was able to prove its expertise once more, this time outside
of its usual industry sector.
At present, it looks like mankind will continue to depend on the exploitation of fossil energy
sources for quite a while yet. New raw material deposits are constantly being tapped all over the
world including, mineral oil, gas and coal. Australia is ‘blessed’ with resources and it is one of the
leading mining countries in the world. Some 10 % of all coal resources can be found in Australia.
Therefore, it comes as no surprise that coal mining industry in Australia is a crucial factor in the
economy of the country. In the fiscal year 2008/2009, 487 million tons of coal was mined, with
about 261 million tons being exported. In New South Wales and Queensland, great deposits of high-
quality bituminous coal lay close to the surface where they shall be exploited by open pit surface
mining. When exploiting these coal deposits, coalbed gas, a gas based on methane, accumulates. In
Europe this gas is known as mine gas, its composition is very similar to petroleum gas. Coalbed gas
is generated when organic material in the coal deposits is degraded. Formerly it was simply flared
and not made use of at all, but in the past ten years it was increasingly used for generating
electricity. First the water must be pumped out of the coal bed before the gas can be retrieved or
‘won’. This action lowers the pressure and the gas can be extracted.
As a rule this gas is mined by drilling vertically into the coal bed. In this case the vertical bores
had to reach 350 m into the coal bed to be connected to horizontal bore holes coming from the coal
bed cover. Such a line system virtually allows complete ‘outgasing’ of the deposit. On the one hand
the aim is to utilise the coalbed gas for producing electricity, on the other hand the gas content in the
coal deposit can be reduced sufficiently to mine the coal safely. The time it takes for outgasing is
variable and depends on the size of the deposit. A gas exploitation programme exceeding two years
is planned for the current deposit.
The horizontal drilling operations are a major challenge and demand expert skills. So Ralf Kiesow,
head of the PRIME DRILLING sales and service department, was surprised to receive a phone call
from Australia and the invitation to take part in a conversation. Ralf had been in contact with the
operator of the deposit for quite a while. The preliminary talks proved to be worthwhile, with
PRIME DRILLING the customer was convinced it had found the perfect partner. With the special
requirements of the customer known land ‘target specifications’ comprising 30 pages, Ralf flew
back home. “After our engineering team had checked the customer requirements and strict safety
compliance and found both technically feasible, we received the go-ahead in December 2011 for the
order of two drill rigs. We developed a special version, based on the existing drill rig type PD
100/80 RPC 45 with a maximum pulling and pushing forces of 100 tons.” Ralf explained.
Details which had to be considered for the design included: A penetration angle of 6o to 45o was
required; A minimal drill speed of 25 mm/minute had to be achieved; A clamp and break-away
facility with a clamp range of 105 mm to 405 mm was to be integrated; A self-centring pipe
handling system without the need for readjusting the drill stems and casing pipes was also one of the
specifications; and An explosion-protected work area in a radius of 3 m around the drill shaft was
also demanded
All welded supporting structures were exposed to non-destructive material tests and the results
were recorded. The drilling mast for two different drill stem lengths is 18 m long.
The strict Australian safety demands were even beaten by the Prime Drilling team in some of the
options concerning safety. For instance a special parking brake with spring accumulator was
HORIZONTAL DIRECTIONAL DRILLING For General Information on Horizontal Directional Drilling click here
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
An outgasing bore being installed .
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developed to prevent slipping-down of the top
drive, which weighed several tons, even in the
event of a total failure.
In the summer of 2012, the two drill rigs were
shipped from Hamburg. The sea passage to
Brisbane took all of 45 days. Since that time, the
drill rigs have been in action. They perform
drilling operations called horizontal blind bore
holes with diameters of 89 mm (3½ in), a drill
length up to 1,800 m and a drill depth up to 350 m.
The previously established vertical bore holes have
to be connected with the horizontal bore holes,
therefore they are equipped with reference
transmitters to allow the horizontal drill rig to pick
up the signals and bore towards them. In order to
reach a vertical bore hole at a depth of 200 m, the cut-in must be less than 45° over a distance some
200 m away from the vertical hole. As soon as the installation depth in the cover layer of the coal
strata is reached, the drill moves forward from one vertical bore hole to the next until it arrives at the
target. Then a casing pipe is pushed in up to the bore head. Finally the drill stems with the bore head
are recovered under the protection of the casing pipe. Filter pipes are then driven into the empty
casing pipes. This is carried out with special rollers which are mounted to the first pipe and driven
by means of hydraulics. The drilling process is completed as soon as the casing pipes are pulled out.
At first, the slotted filter pipes take up the water and transport it to the vertical bore holes where it
can be pumped out. After draining the water, the pipes are used for the outgassing operation. The
captured gas is then conveyed to the point of power generation. Ralf Kiesow said: “If everything
works out as it should, the complete drilling process will take 1½ weeks at a drilling length of 1,800
m drilling around the clock without interrupting work.” This project has opened up an interesting
application and the job was executed without problems to the full satisfaction of the mine operator.
Websites: www.prime-drilling.de or www.tracto-technik.com
HORIZONTAL DIRECTIONAL DRILLING For General Information on Horizontal Directional Drilling click here
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
A schematic of an outgasing bore
arrangement in coal strata.
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MCELROY CREATES SUPER 250 TRACSTAR® MACHINE
T he popular TracStar® 250 has a
new ordering option for
customers. Named the ‘Super 250’,
the fusion machine pairs a 250
fusion machine carriage for fusing
63 mm to 250 mm polyethylene
pipes with a larger tracked chassis
powered by diesel fuel.
McElroy TracStar machines are
self-contained, self-propelled, track-
mounted vehicles that can handle
grades up to 30%. The four-jaw
fusion carriage of TracStar
machines can be easily removed for
i n -d i tch fus io n. For t i ght
installations, the outer fixed jaw of
the carriage and the skid can be removed from the carriage converting the unit to a three-jaw
carriage. The Super 250’s chassis is the same as those on the larger TracStar® 412 and 618 fusion
machines. The diesel-fuelled carriage is optimal for some jobsites, as opposed to the standard petrol
(gasoline)-powered option of the original TracStar 250.
“We are excited about this new addition to our line of TracStar 250 machines.” said Chip
McElroy, president of McElroy. “We have made this addition because of feedback we have received
from our customers and our worldwide distribution network.”
The new Super 250 can also be ordered as a Combination Unit (CU). Combination Units offer a
saddle fusion capability that allows fusion of branch saddles with a maximum base diameter of 245
mm (9.63 in) onto any size pipe main. The Super 250 comes standard with the diesel-powered 250
carriage, TracStar 412/618 chassis, facer, heater, insulated heater stand and lifting assembly.
Website: www.mcelroy.com/fusion
SUPPORT EQUIPMENT, ACCESSORIES
& SERVICES For General Information on Support Equipment & Accessories click here
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
Astec Underground &
American Augers HDD Rigs Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters Digital Location Equipment
T A Drilling
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
The new Super 250 TracStar®.
Perforator Ltd
Sales and Hire of Guided Auger boring and Pipebursting
systems and tooling.
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REMINDERS THE UKSTT ANNUAL DINNER & AWARDS
The UKSTT Annual Dinner & Awards Ceremony is being held on Friday 26 April 2013 at
the Holiday Inn, Birmingham. The evening, which includes a first class meal at a quality
venue, is a time to recognise the outstanding contributions made by organisations and
individuals to the promotion, use and development of Trenchless Technology in 2012.
Our individual Patron, the naturalist, author and broadcaster Chris Packham, will present
the shortlisted entries for the six prestigious awards and he
will undoubtedly be bringing a ‘friend’ to join us as well.
Reception for the ‘Black-Tie’ dinner will be from 6:45 pm
with introductions and the presentations starting at 7:30
pm. Dinner will be served at approximately 8:15 pm and
the winning nominations will be announced over coffee at
about 9:45 pm. Once the awards ceremony and the dinner
are completed, The Noise Next Door, will provide the en-
tertainment.
Sponsorship opportunities are now available. H5O and
Wessex Water are confirmed as Platinum Sponsors and
Lanes Group, Severn Trent Water, UKDN Waterflow and
U Mole, a division of Vp plc, as Gold Sponsors. If you
would like your company associated with these Industry
Awards please see details below or contact Val Chamberlain on 01926-330935 or at
Annual Dinner Platinum Sponsors
Annual Dinner Gold Sponsors
© 2013 NoDig Media Services
UKSTT NEWSLETTER
Brought to UKSTT Members by:
Chris Packham and friend at
the 2012 Awards Dinner.
The Noise Next Door will
provide entertainment once
the Ceremonials are
completed.
Sold
Sold
*An extra £100 required if a banner is needed for the Hall. If a previous sponsor of the event your banner will be re-used.
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Tickets for the dinner are £60 plus VAT each and can be reserved by contacting Val Chamberlain by emailing
[email protected] or by calling 01926 330935. Tables of 10 -12 can be reserved on a first come – first served basis. Tickets
will be forwarded as soon as possible after payment has been received. Overnight accommodation is available at preferential rates
(state UKSTT Dinner) at the Holiday Inn, 0121-634 6273. Room availability is limited so early booking is recommended.
NEWS UKSTT supports the Underground Mapping Association (UMA)
Last December Peter Crouch (UKSTT Technical Secretary) and Colin Tickle (UKSTT Past Chairman)
attended the UMA dissemination seminar at Ordinance Survey Headquarters at Southampton. They
were able to promote the role of the Society during breakout sessions and the quality of conference
papers, covering many hot topics and current aspects of underground service detection and mapping,
was excellent.
The concept and main aim of UMA is to establish best practice and training for utility detection and
mapping services for the UK construction industry. Launched in September 2011 the new organisation
was formed out of a need to ‘get to grips’ with officially specifying how construction industry
professionals should use utility detection services and mapping across the UK. It is a multi-agency
not-for-profit organisation, which aims to promote best practice for companies across the industry by initiating a nationally
accredited scheme on utility detection and mapping.
Jo Parker, chair of the UMA, said that: “Through standards and regulations the UMA is determined to see utility detection and
mapping firmly established as a highly respected and professionalised service. It is a valued technique that helps reduce
construction costs and avoid accidents when working around buried assets. We recognise that in order to achieve this one of the
first things we have to do is work with key stakeholders to inform and assist in the production and maintenance of a common set
of standards which will promote clear, measurable and accredited competence levels for the industry.”
UMA is being represented on the steering group of the proposed Publically Available Specification (PAS) 128, which is
sponsored by the Institution of Civil Engineers (ICE). It is anticipated that PAS 128 will be ready for publication by autumn
2013. A copy of the presentation and final brochure is available from UKSTT office.
Kent starts lane rental scheme
Utility companies in Kent will be charged up to £2000 per day for digging at peak times following an
announcement by Government on 22 January. Starting on 29 May 2013 companies will now be charged
on any of the 465 roads covered by the scheme with money raised invested into cutting congestion. Press
Releases from Kent County Council and the Cabinet Office can be accessed by the following links: Kent
County Council and The Cabinet Office.
Severn Trent – Live Demo of AMEX-10 Seal Fitting
PMP was invited to carry out a live demo of its AMEX-10 pipeline repair system at Severn
Trent Water, Longbridge. Over 100 Severn Trent employees witnessed the demo, whilst
enjoying ‘Hog Roast’ sandwiches in a marquee provided by PMP. Joint Managing Directors
Andrew and Stephen Taylor were delighted by the amount of interest and enthusiasm from the
attendees.
PMP is widely known within the water industry for the installation of the AMEX-10 seal
system, which is a low profile mechanical seal specially designed for internal repair of leaking
pipelines (600 mm to 4,000 mm diameter). AMEX-10 has WRAS approval, an independently
verified life expectancy of more than 50 years and work on a policy of ‘no seal no pay’.
PMP has a 5 year Framework contract with United Utilities for the supply and installation of the AMEX-10 seal. Visit
www.pmp-ltd.co.uk for more information.
Environmental Techniques, appointed as Guernsey Water Preferred Contractor Guernsey Water has awarded a three year term contract for the Re-lining of the Foul Sewer
Network to Environmental Techniques. This agreement will be for an initial period of three years
with an option to renegotiate for a further two years.
Environmental Techniques established in 1992 to provide a specialist ‘No Dig’ engineering
service to the Water and Sewage Industry. From inception the company established its name as a
respected provider of Trenchless Technology.
In addition to pipe condition assessment, the company appraises Drainage Area Studies, making recommendation on the most
suitable Rehabilitation Methods. Environmental Techniques, working closely with clients and project managers develops detailed
design and prepares developed cost estimates of selected rehabilitation options.
Environmental Techniques is recognised as an industry leader in Trenchless Technology. In 2003 ET won the UKSTT award
for Best ‘Small Renovation Project’ and was also awarded ‘NEC Specialist Contractor of the year 2003’. In 2010 ET won the
UKSTT Award for Best ‘Large Renovation Project’.
© 2013 NoDig Media Services
UKSTT NEWSLETTER
Brought to UKSTT Members by:
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Dubai Government supports TRENCHLESS MIDDLE EAST 2013
T he Dubai Electricity and Water Authority
(DEWA) and The Roads and Transport Authority
(RTA) have become official sponsors of
TRENCHLESS MIDDLE EAST 2013 which is to be
held at the Jumeirah Beach Conference and Exhibition
Centre, between 18 and 19 March, 2013.
TRENCHLESS MIDDLE EAST is the only
specialised exhibition and conference to showcase
trenchless technology, also known as NDRC (Non
Disruptive Road Crossings) in the UAE and this year’s
event marks the eighth in this successful series.
“We are delighted that DEWA and RTA are
demonstrating their support of trenchless technology
by sponsoring this year’s TRENCHLESS MIDDLE
EAST show”, commented Show Director, Paul Harwood. “This support is significant for the
industry and is evidence that the Dubai Government places huge importance on the increased usage
of the technologies in order to minimise disruption while carrying out essential refurbishments or
n e w i n s t a l l a t i o n s o f
underground pipelines and
utilities.”
TRENCHLESS MIDDLE
EAST exhibition is already sold
out and will feature nearly 100
companies from more than 10
countries. Exhibitors from the
UAE will be joined by a
na t io nal pavi l ion fro m
Germany and individuals from
Russia, USA, Japan, Saudi
Arabia and several European
countries.
The two day conference
programme will present a
record number of papers from
international speakers.
Day one will feature sessions
in parallel on New Construction
and Rehabilitation. Day two
will feature further papers on
Rehabi l i ta t ion. Website:
www.trenchlessmiddleeast.com
EVENTS AND MEETINGS
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
Stands at previous events
attracted serious attention
over both days of the event.
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EVENTS AND MEETINGS
© 2013 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
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EVENTS AND MEETINGS
© 2012 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
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2013 March 3-7
NASTT’s 2013 No-Dig Show - Sacramento, USA
Details from: www.nodigshow.com
March 12-14
Excavation Safety Conference & Expo - Florida, USA
Details from: www.cgaconference.com
March 13-14
Gas Distribution Networks Innovation Summit - London,
UK. Details from: www.gas-distribution-networks-
innovation.com
March 18-19
TRENCHLESS MIDDLE EAST - Dubai, UAE
www.trenchlessmiddleeast.com
March 21
Sustainable Urban Drainage Systems - Stoneleigh Park,
UK
Details from: www.sbwwi.co.uk
April 15-21
BAUMA 2013 - Munich, Germany.
Details from: www.bauma.de/en
April 23-26
1st NO DIG Berlin 2013 (with Wasser Berlin International) -
Berlin, Germany.
Details from: www.nodigberlin2013.com
May 9-11
TTUS 2013 - Guangzhou, China.
Details from: www.china-mete.com/sd/
May 28-29
NO-DIG BANGKOK SUMMIT 2013 - Bangkok, Thailand.
Details from: www.westrade.co.uk
May 31
NO-DIG MANILA SUMMIT 2013 - Manila, Philippines.
Details from: www.westrade.co.uk
June 19-20
Ville Sans Tranchee 2013 - Paris, France
Details from: www.fstt.org
June 23-26
RETC 2013 - Washington DC, USA
Details from: www.retc.org
July 25-26
NO-DIG INDIA 2013 - New Delhi, India.
Details from: www.westrade.co.uk
September 1-4
International No-Dig ‘Down Under’ 2013 - Sydney,
Australia (Registration Now Open)
Details from: www.nodigdownunder.com
September 18-21
bauma Africa 2013 - Johannesburg, South Africa
Details from: www.bauma-africa.com
EVENTS AND MEETINGS
© 2013 NoDig Media Services
October 1-3
ICUEE 2013 - Kentucky, USA
Details from: www.icuee.com
October 23-24
Underground Construction 2013 - London , UK
Details from: www.tunnellingshow.com
2014
April 8-10
VI International Conference ‘Trenchless Technologies’
NO-DIG POLAND 2014 - Kielce-Cedzyna, Poland.
Details from: www.nodigpoland.tu.kielce.pl
September 16-18
No-Dig Live 2014 - Coventry, UK
Details from: www.nodiglive.co.uk
October 13-15
International No-Dig 2014 - Madrid, Spain
Details from: www.nodigmadrid.com
If you have an event, course or meeting scheduled and would
like to add it to this listing please forward details to: