The tangential milling system The tangential milling system

Type B27Type B27...made by JONGEN!...made by JONGEN!

Willich North-Rhine Westphalia

Germany Europe Europe

forProducts from and theèè è

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THE TOOL The tangential step and face milling system convinces by a quiet and smooth running of machine, maximum productivity and longer tool lives.

CHARACTERISTICS Robust Construction Positive rake angle for a smooth running of the machine Positive axial positioning for soft cutting manner Ground and directly pressed inserts for different applications

Available types:Available types: - Step-shell type mill made to DIN 8030-A in regular and close pitch, within diameter ranges - Step-shell type mill made to DIN 8030-A in regular and close pitch, within diameter ranges of 40-125mm of 40-125mm - Face-shell type mill 75 ° made to DIN 8030-A in regular pitch, within diameter ranges of - Face-shell type mill 75 ° made to DIN 8030-A in regular pitch, within diameter ranges of 40-100mm 40-100mm - Multi-tooth milling cutter with clamping shank made to DIN1835-B in regular pitch with - Multi-tooth milling cutter with clamping shank made to DIN1835-B in regular pitch with diameter of 40mm diameter of 40mm - Multi-tooth milling cutter with tool holder made to DIN8030-A in regular pitch, within - Multi-tooth milling cutter with tool holder made to DIN8030-A in regular pitch, within diameter ranges of 50 and 63mm diameter ranges of 50 and 63mm - T-Slot milling cutter made to DIN DIN1835-B, for T-slots made to DIN650 - T-Slot milling cutter made to DIN DIN1835-B, for T-slots made to DIN650 - Side milling cutter made to DIN138, with diameter range 125-200 mm and shell type side - Side milling cutter made to DIN138, with diameter range 125-200 mm and shell type side milling cutter made to DIN8030-A, with diameter range 125 and 160 mm milling cutter made to DIN8030-A, with diameter range 125 and 160 mm

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Internal coolant passage

All tools, except the side milling cutters, are equipped with boreholes for internal cooling

Contouring

Face milling

Step milling

Full slot millingAPPLICATION AREAS

T-Slot milling

JMB27-T09G(R)R08

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JMB27-T09PR08

JMB27-T09GK75

JMB27-T09S-HT20

Precision ground insert with 4-effective cutting edges. The insert is provided with a positive chip groove and reinforced cutting edge. Thanks to an additionally applied free-formed surface a stable wedge angle is gained. The cutting edge is provided with radius of R0,8 mm and trailing chamfer. Right/left versions for T-slot milling cutters and side milling cutters.

Areas of application: roughing and finishing all common materials ap = max. 9mm

THE INSERTS

Precision sintered insert, supporting surface ground with 4-effective cutting edges. The insert is provided with a positive chip groove and reinforced cutting edge. Thanks to an additionally applied free-formed surface a stable wedge angle is gained. Due to the production process the cutting edge is provided with a radius segment of R0,8 mm and an outlet bevel (see drawing).

Areas of application: roughing all common materials ap = max. 9mm

Precision ground insert especially designed for operating with 75° face milling cutters. The insert is equipped with 4-effective cutting edges. Thanks to an additionally applied free-formed surface a stable wedge angle is gained. The cutting edge is provided with radius of R0,8 mm and trailing chamfer.

Areas of application: roughing and finishing all common materials ap = max. 9mm

The peripheral ground wiper insert has been designed for use in combination with the insert type JMB27-T09GR...The insert is used in combination with the standard application quality, fitting to the material that has to be machined (Please note the assembly instructions page 13).Areas of application: Finishing by wiper edges with high feed rates Suitable for all common materials Recommended feed rate 1,4 mm/revolution

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●●●

●●

HC45

HC35

HT20

K15M

●

XC35●●●

●●●HT32

Following carbide types are available:

Code 33, DIN-ISO513 Classification: P20-P30, M25-M30, S20-S30Hard wearing and tough finest grain carbide with a AlTiN- Nanocomposit-coating for middle – high cutting speeds and middle feed rates. This quality is suitable for dry milling and can also be adopted with cooling. Application areas are roughing and finishing high grade materials, tool steel and stainless steel.

Code 41, DIN-ISO513 Classification: P30-P35, M25-M30, K20-K30Very tough fine grain quality with a thick HIPIMS-coating for middle - high cutting speeds and high feed rates. This quality is suitable for dry milling and can also be adopted with cooling. Application areas are roughing and finishing of almost all steels such as structural steel, tool steel, heat-treatable steel as well as unalloyed, low alloyed and high alloyed steel, and also cast-qualities such as grey cast iron, globular graphite cast iron etc.

Code 46, DIN-ISO513 Classification: P20-P30, M20-M30, S15-S25Wear resistant and tough finest grain hard metal quality with HIPIMS-coating. On the basis of the experience gained wet machining is preferably to be adopted with this quality; however the dry processing is also possible. XC35 has been especially developed for processing stainless steel, duplex steel and high-alloyed materials, but also for titanium etc. .

Code 53, DIN-ISO513 Classification: K15-K20, H15-H20Very hard wearing fine grain carbide with power nitride coating for middle – high cutting speeds with high feed rates. This quality is suitable for dry milling and can also be adopted with cooling. Application areas are roughing and finishing of cast iron materials, e.g. grey-, tempered-, vermicular-, graphite- and globular graphite cast iron.

Code 8, DIN-ISO513 Classification: N20-N25Very hard wearing fine grain carbide, for high cutting speeds with high feed rates. This quality is suitable for dry milling and can also be adopted with cooling. Application areas are roughing and finishing nonferrous heavy materials and aluminium up to a SI-content of approx. 8%.

Code 50, DIN-ISO513 Classification: P20-P30, M20-M30 , S15-S25Wear resistant and tough finest grain hard metal quality with HIPIMS-coating for middle cutting speed rates and feed rates. This quality is preferably to be adopted with cooling. Application areas are roughing and finishing of stainless steels and high alloyed materials.

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TECHNICAL DATA - 75° FACE MILLS

Order-Nr. D H d H6 B Z MS75PP-040-T09-5 40 40 16 38 5 MS-8x25-91275PP-050-T09-7 50 40 22 46 7 MS-10x25-91275PP-063-T09-9 63 40 22 46 9 MS-10x25-91275PP-080-T09-12 80 50 27 58 12 MS12x35-91275PP-100-T09-13 100 50 32 78 13 MS16x30-912

SHELL TYPE MILLING CUTTERS (DIN 8030-A)

MS = Central Screw

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SS 4,0-10(M = 3,2-3,3 Nm)

T 15+ 100g

HC45(code 41)

XC35(code 46)

HT20(code 32)

JMB27-T09GK75- B27B-XZ41 B27B-ZO46 B27B-YB32

fz [mm]

0,15(0,10-0,30)

0,15(0,10-0,30)

0,20(0,15-0,30)

20 20 20

●●● ●●●●●U

SPARE PARTS

INSERTS

IK 9,52x4,62 R0,8 + Plane chamfer 75°

Order-No.

Key to symbols see catalogue page XV-39

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TECHNICAL DATA - T-SLOT MILLING CUTTERS

SHANK TYPE MILLING CUTTERS MADE TO DIN 1835-B (WELDON)

Order-Nr. D D1 B L N dh6 Zeff. ZZ90TN-40-16-B27-3 40 21 16,0 110 48 25 3 690TN-50-21-B27-2 50 27 21,0 130 73 25 2 6

SS 4,0-10(M = 3,2-3,3 Nm)

T 15+ 100g

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HC45(code 41)

XC35(code 46)

HT20(code 32)

K15M(code 8)

JMB27-T09GRR08-IK 9,52x4,62 R0,8

B27B-PZ41 B27B-NH46 B27B-AS32

fz [mm]

0,15(0,10-0,30)

0,15(0,10-0,30)

0,20(0,15-0,30)

JMB27-T09GR08-IK 9,52x4,62 R0,8

B27B-OU41 B27B-UA46 B27B-PY32

fz [mm]

0,15(0,10-0,30)

0,15(0,10-0,30)

0,20(0,15-0,30)

JMB27-T09GRR02-IIK 9,52x4,62 R0,2

B27B-WP08

fz [mm]

0,20(0,15-0,30)

JMB27-T09GR02-IK 9,52x4,62 R0,2

B27B-XT08

fz [mm]

0,20(0,15-0,30)

20 20 20 20

●●● ●●●●● ●U

U

U

U

Key to symbols see catalogue page XV-39.Please note the assembly instructions for the inserts on page 17.

INSERTS

SPARE PARTS

Order-No.

Order-No.

Order-No.

Order-No.

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SHELL TYPE MILLING CUTTERS (DIN 8030-A)

MS = Central Screw

Order-Nr. D H d H6 B Z MS90PP-040-T09-4 40 40 16 38 4 MS-8x25-91290PP-050-T09-5 50 40 22 46 5 MS-10x25-91290PP-063-T09-7 63 40 22 46 7 MS-10x25-91290PP-080-T09-9 80 50 27 58 9 MS12x35-91290PP-100-T09-11 100 50 32 78 11 MS16x30-91290PP-125-T09-13 125 50 40 90 13 MS20x45-7991enge Teilung:90PP-040-T09-5 40 40 16 38 5 MS-8x25-91290PP-050-T09-7 50 40 22 46 7 MS-10x25-91290PP-063-T09-9 63 40 22 46 9 MS-10x25-91290PP-080-T09-12 80 50 27 58 12 MS12x35-91290PP-100-T09-13 100 50 32 78 13 MS16x30-91290PP-125-T09-15 125 50 40 90 15 MS20x45-7991

TECHNICAL DATA - 90° STEP MILLS

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Order-Nr. D SL H d H6 B Zeff. ZZ MSVZF-50-54-T09-3 KD22 50 54 80 22 46 3 18 MS-10x65-912VZF-63-54-T09-4 KD27 63 54 80 27 58 4 24 MS-12x65-912

SHELL TYPE MILLING CUTTERS (DIN 8030-A)

TECHNICAL DATA - MULTI-TOOTH MILLING CUTTERS

MS = Central Screw

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TECHNICAL DATA - MULTI-TOOTH MILLING CUTTERS

SHANK TYPE MILLING CUTTERS MADE TO (DIN1835-B / WELDON)

Order-Nr. D SL N L d h6 Zeff. ZZVZF-40-53-32-T09-2 40 54 80 140 32 2 12

HC45(code 41)

HT32(code 33)

HC35(code 50)

XC35(code 46)

HT20(code 32)

K15M(code 8)

JMB27-T09PR08IK 9,52x4,62 R0,8 + Fase

B27A-BT41 B27A-YP33 B27A-JX32

fz [mm]

0,15(0,10-0,30)

0,20(0,15-0,30)

0,20(0,15-0,30)

JMB27-T09GR08IK 9,52x4,62 R0,8

B27B-OU41 B27B-UY50 B27B-UA46 B27B-PY32

fz [mm]

0,15(0,10-0,30)

0,15(0,10-0,30)

0,15(0,10-0,30)

0,20(0,15-0,30)

JMB27-T09GR02IK 9,52x4,62 R0,2

B27B-XT08

fz [mm]

0,20(0,15-0,25)

JMB27-T09SIK 9,52x4,62

B27B-OY32

fn [mm/U]

2,00(1,00-5,00)

20 20 20 20 20 20

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SS 4,0-10(M = 3,2-3,3 Nm)

T 15+ 100g

●●●●● ●●● ●●● ●●● ●H

U

U

U

M

1x wiper insertJMB27-T09S-HT20

ASSEMBLY INSTRUCTIONS WIPER INSERTSJMB27-T09GR08JMB27-T09GR02

SPARE PARTS

INSERTS

Key to symbols see catalogue page XV-39

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TECHNICAL DATA - SIDE MILLING CUTTERS (DIN 138)

Order-Nr. D Sh11 d1H6 d2 zz zeff. WP

SF 125-14-6 125 14 32 47 6x2 6 JMB27-T09G / T09GRSF 125-16-6 125 16 32 47 6x2 6 JMB27-T09G / T09GRSF 125-18-6 125 18 32 47 6x2 6 JMB27-T09G / T09GRSF 160-14-8 160 14 40 55 8x2 8 JMB27-T09G / T09GRSF 160-16-8 160 16 40 55 8x2 8 JMB27-T09G / T09GRSF 160-18-8 160 18 40 55 8x2 8 JMB27-T09G / T09GRSF 200-18-9 200 18 40 55 9x2 9 JMB27-T09G / T09GRWP= Milling inserts

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TECHNICAL DATA - SIDE MILLING CUTTERS (DIN 8030-A)

WP= Milling insertsMS= Central screw

Order-Nr. D H Sh11 d1H6 d2 zz zeff. WP MS

SFA 125-14-6 125 50 14 32 58 6x2 6 JMB27-T09G / T09GR MS-16x30-912SFA 125-16-6 125 50 16 32 58 6x2 6 JMB27-T09G / T09GR MS-16x30-912SFA 125-18-6 125 50 18 32 58 6x2 6 JMB27-T09G / T09GR MS-16x30-912SFA 160-14-8 160 63 14 40 68 8x2 8 JMB27-T09G / T09GR MS-20x40-912SFA 160-16-8 160 63 16 40 68 8x2 8 JMB27-T09G / T09GR MS-20x40-912SFA 160-18-8 160 63 18 40 68 8x2 8 JMB27-T09G / T09GR MS-20x40-912

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SS 4,0-10(M = 3,2-3,3 Nm)

T 15+ FettGrease, Graisse, Grasso

HC45(code 41)

XC35(code 46)

HT20(code 32)

K15M(code 8)

JMB27-T09GRR08IK 9,52x4,62 R0,8 B27B-PZ41 B27B-NH46 B27B-AS32

fz [mm]

0,15(0,10-0,30)

0,15(0,10-0,30)

0,20(0,15-0,25)

JMB27-T09GR08IK 9,52x4,62 R0,8

B27B-OU41 B27B-UA46 B27B-PY32

fz [mm]

0,15(0,10-0,30)

0,15(0,10-0,30)

0,20(0,15-0,25)

JMB27-T09GRR02IK 9,52x4,62 R0,2

B27B-WP08

fz [mm]

0,20(0,15-0,25)

JMB27-T09GR02IK 9,52x4,62 R0,2 B27B-XT08

fz [mm]

0,20(0,15-0,25)

20 20 20 20

●●●●● ●●●●U

U

U

U

Vc[m/min]

steel stainless cast iron non-ferrous metalshighly heat-

resistant tempered

HC45 220(200 - 350)160

(100 - 300)240

(130 - 280)

XC35 120(60 - 160)100

(60 - 180)80

(40 - 200)

HT20 250(180 - 350)60

(40 - 200)80

(50 - 120)

K15M 500(500 - 1000)

INSERTS

SPARE PARTS

Further radius on angle can be offered on demand (Min. order quantity 50 pieces per R/L-Version).Key to symbols see catalogue page XV-39

Order-No

Order-No

Order-No

Order-No

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JMB27-T09GR..

JMB27-T09G..

SS4,0-10

JMB27-T09GR..

JMB27-T09G..

chip breaker

edge radius

chip breaker

(right)

(left)

SS4,0-10edge radius

ASSEMBLY INSTRUCTIONS SIDE MILLING CUTTERS AND T-SLOT MILLING CUTTERS

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Material Hardness QualityDepth of cut

ae [mm]

P

Structural steel,Unalloyed steel 0,75D-1D

Tool steel,Heat-treatable steel,

Alloyed steel180-350 HB HC45

-0,25D-0,5D-0,75D

>0,75D-1D

MStainless-steel,

High grade steel,High alloyed steel,

0,75D-1D

S Heat-resistant super alloysTitan alloys

XC35 (HC35) (HT32)

-0,25D-0,5D-0,75D

>0,75D-1D

H Tempered steel 40-55 HRC HT20

-0,25D-0,5D-0,75D

>0,75D-1D

K

Grey cast iron 0,75D-1D

Globular graphite cast iron 0,75D-1D

N AluminiumNon-ferrous metals bis 12% Si K15M

-0,25D-0,5D-0,75D

>0,75D-1D

The above mentioned data are standard values.Up and down corrections are admitted depending on the machine type, tool and holding fixture.

PARAMETERS STEP MILLING + FACE MILLING

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Cutting speed vc [m/min.]

Feed rate per toothfz [mm]

ø40+50 ø63+80 ø100+125

220 (200-350)

0,30 (0,15-0,35) 0,30 (0,15-0,35) 0,30 (0,15-0,35)0,24 (0,12-0,29) 0,24 (0,12-0,29) 0,24 (0,09-0,29)0,20 (0,09-0,25) 0,20 (0,09-0,25) 0,20 (0,05-0,25)0,17 (0,09-0,22) 0,17 (0,09-0,22) 0,17 (0,02-0,22)

200 (160-280)

0,34 (0,19-0,39) 0,30 (0,15-0,35) 0,30 (0,15-0,35)0,21 (0,09-0,26) 0,21 (0,09-0,26) 0,21 (0,06-0,26)0,17 (0,07-0,22) 0,17 (0,07-0,22) 0,17 (0,02-0,22)0,12 (0,04-0,17) 0,15 (0,07-0,20) 0,15 (0,02-0,20)

160 (100-300)

0,30 (0,15-0,35) 0,30 (0,15-0,35) 0,30 (0,15-0,35)0,21 (0,09-0,26) 0,21 (0,09-0,26) 0,21 (0,06-0,26)0,17 (0,07-0,22) 0,17 (0,07-0,22) 0,17 (0,02-0,22)0,15 (0,07-0,20) 0,15 (0,07-0,20) 0,15 (0,02-0,20)

60 (40-200)

0,24 (0,09-0,29) 0,24 (0,09-0,29) 0,24 (0,14-0,29)0,17 (0,05-0,22) 0,17 (0,05-0,22) 0,17 (0,07-0,22)0,14 (0,04-0,19) 0,14 (0,04-0,19) 0,14 (0,04-0,19)0,12 (0,04-0,17) 0,12 (0,04-0,17) 0,12 (0,02-0,17)

80 (50-120)

0,10 (0,08-0,15) 0,10 (0,08-0,15) 0,10 (0,08-0,15)0,07 (0,05-0,12) 0,07 (0,05-0,12) 0,07 (0,05-0,12)0,06 (0,04-0,10) 0,06 (0,04-0,10) 0,06 (0,04-0,10)0,05 (0,03-0,10) 0,05 (0,03-0,10) 0,05 (0,03-0,10)

250 (180-350)

0,30 (0,15-0,35) 0,30 (0,15-0,35) 0,30 (0,22-0,35)0,28 (0,16-0,33) 0,28 (0,16-0,33) 0,28 (0,20-0,33)0,23 (0,13-0,28) 0,23 (0,13-0,28) 0,23 (0,15-0,28)0,20 (0,12-0,25) 0,20 (0,12-0,25) 0,20 (0,12-0,25)

200(130-280)

0,30 (0,15-0,35) 0,30 (0,15-0,35) 0,30 (0,15-0,35)0,21 (0,09-0,26) 0,21 (0,09-0,26) 0,21 (0,13-0,26)0,17 (0,07-0,22) 0,17 (0,07-0,22) 0,17 (0,09-0,22)0,15 (0,07-0,20) 0,15 (0,07-0,20) 0,15 (0,07-0,20)

500 (500-1000)

0,35 (0,20-0,40) 0,35 (0,20-0,40) 0,35 (0,20-0,40)0,28 (0,16-0,33) 0,28 (0,16-0,33) 0,28 (0,13-0,33)0,23 (0,13-0,28) 0,23 (0,13-0,28) 0,23 (0,08-0,28)0,20 (0,12-0,25) 0,20 (0,12-0,25) 0,20 (0,05-0,25)

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Jongen Werkzeugtechnik GmbHSiemensring 11 · 47877 Willich

Phone: 0049 2154 9285 2900 · Fax: 0049 2154 9285 9 2900FreePhone International: 00800 85 285 285www.jongen.de · email: export@jongen.de

Errors and omissions excepted!

NOTES

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