typical factory layout vs the toyota approach

Upload: valerie-cardoz

Post on 06-Jul-2018

226 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    1/18

     TYPICAL FACTORY LAYOU

    vs THE TOYOTA APPROACH

    RACHEL TATE @00441881

    VALERIE CARDOZ @00442956

    LEAN INTEGRATING

    HAT IS THE TYPICAL FACTORY LAYOUT IN !ASS !ANUFACTURING APP

    HAT IS THE APPROACH TO FACTORY LAYOUT IN TOYOTA"

    5#1#16

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    2/18

    INTRODUCTION

    V$%&'(s )$*+'%, -%'*.ss /$,'(+s

    $s&* /$,'(+s )'% $3()$*+(%&3 )$*&/&+&.s

    S+$+&*7 '% F&.7 -'s&+&'3 :(&/

    P%'(*+ :$s. L$,'(+s

    P%'*.ss :$s. L$,'(+s

     T;. +,-&*$/ )$*+'%, /$,'(+ &3 $ss $3()$*+(%&3 $--%'$*;

     T;. $--%'$*; +' )$*+'%, /$,'(+ &3 T','+$

    C'-$%&s'3 :.+

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    3/18

    LEAN INTEGRATING DESIGN AND PRODUCTION

     ASIC LAYOUT TYPES

    S'(%*. ;++-##

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    4/18

    LEAN INTEGRATING DESIGN AND PRODUCTION

     ASIC LAYOUT TYPES

    S'(%*. G$&+;.% > F%$?&.%

    1999

    2Raw Materials Components

    4

    51 3 7

    6

    PRODUCT-FOCUSED PRODUCTION

    S   u   b  a  s   s   e  

    m  b  l   i   e  s   

    C   o  m  

     p  o  n  e  n  t   s   

    Raw Materials Components Subassemblies

    PurchasedComponents &Subassemblies

      A  s  s  e  m

      b  l  i  e  s

     Assemblies Fin

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    5/18LEAN INTEGRATING DESIGN AND PRODUCTION

     ASIC LAYOUT TYPES

    S'(%*. G$&+;.% > F%$?&.%

    1999

    PROCESS - FOCUSED PRODUCTION

    PM

    PO

    P$*$&3$3S;&--&3

    P$&3+&3F$:%&*$+&'3R'(;!$*;&3.

    F'(3%,R.*.&v&3 >R$<!$+.%&$/s

    S+'%$.

    1 Job X 

    1 Job Y 

    S;.$% >P(3*;

    F&3&s;!$*;&3. D.:(%% Ass.:/,

    2 3

    4

    2 3 4

    5

    6

    7

    5

    6 7

    8

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    6/18

     TYPICAL FACTORY LAYOUT

    LEAN INTEGRATING DESIGN AND PRODUCTION

     T%$&+&'3$//, )$*

    '3 -%'*.ss :$s.

    '% &s '3. &3 '%$3&?. +;%'(

      ;  +  + - s

     5 # #  <  

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    7/18

     TRADITIONAL FACTORY E$*; s&/' &s $s .*&.3+ $s -'ss&:/.

     T%$&+&'3$/ /$,'(+s $ss(. +;$+ '%. ($3+&+, &s +;. ., '(+-(+

    $+*;$3(.(. s,s+. A//'

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    8/18

     TYPICAL TOYOTA LAYOUT

     T','+$

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    9/18

     TYPICAL TOYOTA LAYOUT

    LEAN INTEGRATING DESIGN AND PRODUCTION

    www.assemblymag.com

    O3.-

    '3 +;.K'< )

     T;. -.'-/

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    10/18

     TYPICAL TOYOTA LAYOUT

    LEAN INTEGRATING DESIGN AND PRODUCTIONwww.assemblymag.com

    '%s+$+&

    +;., *$3*;$3. +$3 'v

    &.%.3+

    S+$+&'3s *;$3&3

    !'%. '%

    *$3 :. *-%'*.ss

     S+$3$%

    +;%'(;'

    %.(*.s

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    11/18

    LAYOUT AT TOYOTA

    P%'*.ss.s $%. :$/$3*.

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    12/18

     TYPICAL TOYOTA LAYOUT

    LEAN INTEGRATING DESIGN AND PRODUCTIONhttp://ocmis.blogspot.co.uk/2013/03/achieving-operational-excellence-and.html

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    13/18

     TYPICAL TOYOTA LAYOUT

    LEAN INTEGRATING DESIGN AND PRODUCTIONwww.toyota.co.jp

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    14/18

     TRADITIONAL FACTORY

    D.-$%+.3+s $%. '%$3&?. :, )(3*+&'3J

    E$*; .-$%+.3+

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    15/18

    CONCLUSION

     TRADITIONAL FACTORY

     T,-&*$/ :$+*;$3(.(. s,s+.

    LAYOUT AT TOYOT

    O3. P&.*. F/'<

    LEAN INTEGRATING DESIGN ANDPRODUCTION

    http://www.lowmotioncae.com/batch-working-or-one-piece-low/!post-comments

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    16/18

    CONCLUSION

    LEAN INTEGRATING DESIGN AND PRODUCTION

    REFERENCES

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    17/18

    REFERENCES

    F/'< !'+&'3 B2015 9 (/, ;&*; &s '%. -%'(*+&v. $+*; '% O3.-&.*.K'

  • 8/17/2019 Typical Factory Layout vs the Toyota Approach

    18/18

    UESTIONS"

    LEAN INTEGRATING DESIGN AND PRODUCTION