Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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Tyson Foods Saves Significant Energy Costs Annually

About Us

Challenges

Solution

Benefits/Results

Questions

Agenda

About Tyson

About Tyson’s Energy Group

Develop, Implement and Maintain the

Energy Management

Process

Evaluate Alternative

Energy / Biomass Solutions

Identify Areas of Opportunity

Develop / Implement

Solutions for Continuous

Improvement

Maintain Data for Budgeting / Procurement /

Greenhouse Gas Emissions

Evaluate Paybacks for

Energy Related Projects

Challenges

Top Quartile Performance Driving Continuous Improvement

Increasing Utility Demand / Cost ($420MM Annual Spend)

Water Restrictions / Scarcity

Tyson’s Sustainability Goal

Sustainability Goal of 20% Reduction within 10 Years ($84MM Annually) • Based On Historical Energy Audits Identifying Top Opportunities • Low Cost Efficiency Improvements for 10% Reduction • Capital Based Optimization Projects for Additional 10% Reduction

Tyson’s Goals

Current State

• Disparate / Disconnected Utility Bill Tracking Systems

• Daily Manual Meter Data Input

• Limited Visibility / Reporting

• Limited Tracking of Energy Opportunities

• Manual Accrual Process

• Manual Budgeting / Procurement Process

• Labor Intensive Greenhouse Gas Emissions Monitoring / Reporting

• Limited Collaboration with Strategic Partners

Tyson’s Goals

Future State

• Single Source Integrated Utility Bill Data Entry

• Continuous Metering / Historical Data Capture

• Real Time Dashboards / Variance Reporting

• Integrated Opportunity Tracking

• Integrated Accrual Process with SAP

• Integrated Budgeting / Procurement Process

• Integrated Greenhouse Gas Emissions Monitoring / Reporting

• Integrated Collaboration with Strategic Partners

Culture Shift

• “It has always been this way”

• “We have never looked at it that way before”

— Lb per Lb

Showing The Right “Stuff” to the Right People

• Site Maintenance Staff

• Site Engineer

• Site Management

• Corporate Shared Service

• Management Team

Obstacles

Competing For Capital

• ROIC, MIRR, Simple Payback

• One Check Book

• Production Gets Priority

Gaining Executive Support

Obstacles

Scope Definition

• Payback Less Than Two Years

• Energy Audits Identify Top Opportunities (80% of consumption)

— Compressed Air, Cooking, Refrigeration, Steam, Tempered Water

Why Rockwell Automation® Industrial GreenPrint?

• Flexible, Scalable, and Customizable Solution (this is Tyson's energy management system, not a one size-fits all product)

• Integration with Various Databases / ERP Systems

• Energy Management Expertise

• Experienced Delivering These Solutions To Other Companies

Leverage Rockwell Automation for Project Management Services

Solution

Solution

Solution

Solution

Solution

Piloted Industrial GreenPrint To Validate Concept / Payback

• Implemented On Systems with Perceived Capacity Issues

— Compressed Air

— Steam

• Focused On Low Cost Efficiency Improvements

Identified Over 10% of Annual Utility Cost Reductions ($300K)

Completed Project Generated 12-Month Payback

Benefits/Results Site 1

Implemented Industrial GreenPrint

• Included Additional Systems Above Site 1

— Thermal Fluid

— Tempered Water

— Ammonia Refrigeration

• Focused On Low Cost Efficiency Improvements

Identified Over 10% of Annual Utility Cost Reductions ($500K)

Completed Project Generated 12-Month Payback

Developing Enterprise Rollout Strategy with Timeframes / Financials

Benefits/Results Site 2

Allocate Resources / Time To Clearly Define Process / Objectives

• Current State vs. Future State

• Establish Overall Goals

• Define Top Opportunities

Implement A Continuous Improvement Process To Drive Change

• Customized Solution with Diverse Connectivity

• Continuous Monitoring / Real-Time Dashboards

• Closed Loop Feedback / Opportunity Tracking

• Leverage Experienced Resources

Requires Capital Spending

• Up To 20% Of Annual Utility Spend Depending On Complexity

In Summary

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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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