ubemax-uf series main spec sheet...injection rate max. injection pressure machine weight machine...

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UBEMAX-UF Series Main Spec Sheet UBEMAX-UF Series Main Spec Sheet UBEMAX-UF Series Main Spec Sheet Ultra Large All Electric Injection Molding Machines(1,300t ~ 3,500t) Ultra Large All Electric Injection Molding Machines(1,300t ~ 3,500t) Ultra Large All Electric Injection Molding Machines(1,300t ~ 3,500t) Main web site http://www.ubemachinery.co.jp MD1300HW UF1600 MD3000HW 1.SI unit is used for the above spec sheet. 2.Theoretical injection Volume is (Screw Dia. Cross section area)×(Screw stroke) 3.Injection Volume is calculated for PS, which would be almost 92% of the theoretical injection volume. 4.Plasticating volume is assumed with PS material. 5.Max. Injectiion Pressure and hold pressure might be limited due to the Injection conditions. 6.These above values are subject to changed without prior notice. Re) Mold Clamping System ITEM UNIT UF650W UF850W UF1000W UF1300 kN kN g MPa MPa ㎤ /s min -1 kg/h kW L/min m m m ton Double Toggle Double Toggle Double Toggle Double Toggle 6,370 8,330 9,800 12,740 1,100×1,100 1,320×1,320 1,400×1,400 1,450×1,450 1,540×1,540 1,840×1,840 1,900×1,900 1,900×1,900 1,000 1,200 1,400 1,400 400/1,040 500/1,240 500/1,240 500/1,240 2,040 2,440 2,640 2,640 196 245 245 245 200 200 200 250 20×32℃ 20×32℃ 20×32℃ 20×32℃ 1,485 10.64 11.08 11.21 11.34 55 58 12.08 12.74 1,575 60 64 2.81 12.38 12.94 i74 i100 147 51.0 130 54.0 52.0 655 625 560 540 1,527 1,477 1,182 1,100 135 158 135 162 150 175 150 180 5,826 5,076 4,532 3,613 6,333 5,517 4,926 3,927 120 112 112 100 B A(●) B A i74 i100 147 51.0 130 54.0 52.0 655 625 560 540 1,527 1,477 1,182 1,100 135 158 135 162 150 175 150 180 5,826 5,076 4,532 3,613 6,333 5,517 4,926 3,927 120 112 112 100 B A B A(●) i55 i74 165 39.0 51.0 147 560 540 462 445 1,182 1,100 982 954 135 162 135 167 150 180 150 185 4,532 3,613 3,251 2,633 4,926 3,927 3,534 2,862 112 100 100 90 B A(●) B A i55 i74 165 39.0 51.0 147 560 540 462 445 1,182 1,100 982 954 135 162 135 167 150 180 150 185 4,532 3,613 3,251 2,633 4,926 3,927 3,534 2,862 112 100 100 90 B A B A(●) 73 77 44 47 1,575 1,666 2.68 2.97 2.99 3.30 2.63 2.81 3.10 Mold Opening Stroke Mold Clamping Force Distance Between Tie Bars(H×V) Platen Size(H×V) Mold Height (Min/Max) Daylight Ejector Force Ejector Stroke Injection Type Injection Weight (PS) Plasticizing Capacity(PS) Injection Rate Max. Injection Pressure Machine Weight Machine Size Max. Holding Pressuree Calculated Injection Volume Screw Type (●:Std) Screw Dia. Screw Speed Heater Capacity Cooling Water Volume Nozzle Center Height (without grout) L W H Clamping System ITEM UNIT UF1400HW UF1800 UF3000HW kN kN g MPa MPa ㎤ /s min -1 kg/h kW L/min m m m ton Double Toggle 29,400 2,170×1,780 3,175×2,630 1,800 900/2,060 3,860 392 350 Double Toggle 17,640 1,850×1,660 2,856×2,413 1,700 800/1,500 3,200 294 300 Double Toggle 13,720 1,830×1,510 2,480×1,970 1,500 650/1,300 2,800 294 250 i74 i100 i128 147 51.0 130 4.10 130 12.56 13.12 13.56 85 89 90 i128 i161 20×32℃ 30×32℃ 1,750 2,100 20×32℃ 1,950 200 180 i200 130 120 4.10 3.10 3.80 110 15.28 16.07 16.24 30×32℃ 17.24 17.42 i161 i200 120 110 85.0 80.0 730 750 680 700 75.0 71.0 2,332 2,031 2,032 1,807 140 164 140 158 155 182 155 175 11,380 9,913 9,347 8,309 12,370 10,775 10,160 9,032 150 140 140 132 B A(●) B A 730 750 85.0 80.0 2,332 2,031 140 164 155 182 11,380 9,913 12,370 10,775 150 140 B A 680 700 75.0 71.0 2,032 1,807 140 158 155 175 9,347 8,309 10,160 9,032 140 132 B A(●) 630 650 60.0 56.0 1,505 1,493 135 162 150 180 7,554 6,243 8,211 6,786 132 120 B A 630 650 60.0 56.0 1,505 1,493 135 162 150 180 7,554 6,243 8,211 6,786 132 120 B A(●) 655 625 54.0 52.0 1,527 1,477 135 158 150 175 5,826 5,076 6,333 5,517 120 112 B A 560 540 1,182 1,100 135 162 150 180 4,532 3,613 4,926 3,927 112 100 B A 2,100 4.60 4.00 260 Clamping Stroke Clamping Force Tie-Bar Space(H×V) Platen size(H×V) Die Height (Min/Max) Daylight Ejector Force Ejector Stroke Injection Type Injection Weight (PS) Plasticating Capacity(PS) Injection Rate Max. Injection Pressure Machine Weight Machine Size Max. Hold Pressuree Theoretical Injection Volume Screw Type (●:Std) Screw Dia. Screw RPM Heater Capacity Cooling Water Volume Nozzle Center Height (without grout) L W H Utilizing 50% post-consumer recycled paper pulp Others Injection Clamping Others Injection Clamping 2014.12 Omura

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Page 1: UBEMAX-UF Series Main Spec Sheet...Injection Rate Max. Injection Pressure Machine Weight Machine Size Max. Hold Pressuree Theoretical Injection Volume Screw Type ( :Std) Screw

UBEMAX-UF Series Main Spec SheetUBEMAX-UF Series Main Spec SheetUBEMAX-UF Series Main Spec Sheet

Ultra Large All Electric Injection Molding Machines(1,300t ~ 3,500t)Ultra Large All Electric Injection Molding Machines(1,300t ~ 3,500t)Ultra Large All Electric Injection Molding Machines(1,300t ~ 3,500t)

Main web sitehttp://www.ubemachinery.co.jp

MD1300HW UF1600 MD3000HW

1.SI unit is used for the above spec sheet.2.Theoretical injection Volume is (Screw Dia. Cross section area)×(Screw stroke)3.Injection Volume is calculated for PS, which would be almost 92% of the theoretical injection volume.

4.Plasticating volume is assumed with PS material.5.Max. Injectiion Pressure and hold pressure might be limited due to the Injection conditions.6.These above values are subject to changed without prior notice.

Re)

Mold Clamping System ITEM UNIT UF650W UF850W UF1000W UF1300

ーkN㎜㎜㎜㎜㎜kN㎜ーー㎜㎤gMPaMPa㎤ /smin-1

kg/hkWL/min㎜mmmton

Double Toggle Double Toggle Double Toggle Double Toggle6,370 8,330 9,800 12,740

1,100×1,100 1,320×1,320 1,400×1,400 1,450×1,4501,540×1,540 1,840×1,840 1,900×1,900 1,900×1,900

1,000 1,200 1,400 1,400400/1,040 500/1,240 500/1,240 500/1,2402,040 2,440 2,640 2,640196 245 245 245200 200 200 250

20×32℃ 20×32℃ 20×32℃ 20×32℃1,485

10.64 11.08 11.21 11.34

55 58

12.08 12.741,575

60 642.81

12.38 12.94

i74 i100

147

51.0

130

54.052.0655625560540

1,5271,4771,1821,1001351581351621501751501805,8265,0764,5323,6136,3335,5174,9263,927120112112100BA(●)BA

i74 i100

147

51.0

130

54.052.0655625560540

1,5271,4771,1821,1001351581351621501751501805,8265,0764,5323,6136,3335,5174,9263,927120112112100BABA(●)

i55 i74

165

39.0 51.0

147560540462445

1,1821,1009829541351621351671501801501854,5323,6133,2512,6334,9263,9273,5342,86211210010090BA(●)BA

i55 i74

165

39.0 51.0

147560540462445

1,1821,1009829541351621351671501801501854,5323,6133,2512,6334,9263,9273,5342,86211210010090BABA(●)

73 7744 47

1,575 1,666

2.68 2.97 2.99 3.302.63 2.81 3.10

Mold Opening Stroke

Mold Clamping Force Distance Between Tie Bars(H×V)Platen Size(H×V)

Mold Height(Min/Max)Daylight Ejector Force Ejector Stroke Injection Type

Injection Weight(PS)

Plasticizing Capacity(PS)

Injection Rate

Max. Injection Pressure

Machine Weight

Machine Size

Max. Holding Pressuree

Calculated Injection Volume

Screw Type (●:Std)Screw Dia.

Screw Speed

Heater Capacity Cooling Water VolumeNozzle Center Height (without grout)

LWH

Clamping System ITEM UNIT UF1400HW UF1800 UF3000HW

ーkN㎜㎜㎜㎜㎜kN㎜ーー㎜㎤gMPaMPa㎤ /smin-1

kg/hkWL/min㎜mmmton

Double Toggle29,400

2,170×1,7803,175×2,630

1,800900/2,0603,860392350

Double Toggle17,640

1,850×1,6602,856×2,413

1,700800/1,5003,200294300

Double Toggle13,720

1,830×1,5102,480×1,970

1,500650/1,3002,800294250

i74 i100 i128

147

51.0

130

4.10

130

12.56 13.12 13.56

85 89 90

i128 i161

20×32℃ 30×32℃1,750 2,100

20×32℃1,950

200180

i200

130 120

4.103.10 3.80

110

15.28 16.07 16.24

30×32℃

17.24 17.42

i161 i200

120 110

85.080.0730750680700

75.071.0

2,3322,0312,0321,80714016414015815518215517511,3809,9139,3478,30912,37010,77510,1609,032150140140132BA(●)BA

73075085.080.0

2,3322,03114016415518211,3809,91312,37010,775150140BA

68070075.071.0

2,0321,8071401581551759,3478,30910,1609,032140132BA(●)

63065060.056.0

1,5051,4931351621501807,5546,2438,2116,786132120BA

63065060.056.0

1,5051,4931351621501807,5546,2438,2116,786132120BA(●)

65562554.052.0

1,5271,4771351581501755,8265,0766,3335,517120112BA

560540

1,1821,1001351621501804,5323,6134,9263,927112100BA

2,100

4.604.00260

Clamping Stroke

Clamping Force Tie-Bar Space(H×V)Platen size(H×V)

Die Height(Min/Max)Daylight Ejector Force Ejector Stroke Injection Type

Injection Weight (PS)

Plasticating Capacity(PS)

Injection Rate

Max. Injection Pressure

Machine Weight

Machine Size

Max. Hold Pressuree

Theoretical Injection Volume

Screw Type (●:Std)Screw Dia.

Screw RPM

Heater Capacity Cooling Water Volume Nozzle Center Height (without grout)

LWH

Utilizing 50% post-consumer recycled paper pulp

Others

Injection

Clamping

Others

Injection

Clamping

2014.12 Omura

Page 2: UBEMAX-UF Series Main Spec Sheet...Injection Rate Max. Injection Pressure Machine Weight Machine Size Max. Hold Pressuree Theoretical Injection Volume Screw Type ( :Std) Screw

UF1600 UF650W

Velocity

VelocityResponse Limitation

Quick Gain →Occurs Spike

Slow Gain →Slow Response

Stable Responseat Quick Gain

IntegralDeviation

Integral Deviation

Setpoint

Time TimeConventional "PID" Control

CalculatedSetpoint withFlex Servo

"Flex Servo" Control

Ball ScrewCross HeadGuide Rod

Link Housing Moving Platen Stationary Platen

Conventional Machine

UF

Deflection

Deflection

ConventionalMachine

UF

Distance from Machine CenterDistance from Machine Center

Mold BInjection B

Clamp → Injection A Cooling → Mold Open → Mold Rotate (A→B)

Mold Open → Create Gap for FoamingCooling → Mold Open → Parts Take OutMold Rotate (B→A)

Mold Close → Injection B

Fixed Mold

Mold A

Injection A

Part Insert

DIEPRESTCav-Change®device

New e-HUMMA Controller

The UF Series is a multi-purposeelectric machine designed to fit theneeds of injection molders worldwide.

Useful & Flexible User FriendlyUseful & FlexibleEasy to Operate and Maintain

User Friendly

New e-HUMMA ControllerNew e-HUMMA Controller

Main Menu Injection Profile Clamp Open / Close Profile

Heat Profile Statistics Monitor Overview

Profile Monitor Maintenance Memory Storage

[Compact Design Operation Panel]*High Resolution large TFT Color Touch Screen with High End Graphics.*Accessible Switches provide easy, safe, user friendly operation.

[Control System]*The newly designed control system is capable to add future options at any time with ease.

[CAE Analysis Software ( )]*Mold-Link®(CAE Analysis Software), exclusively designed by UBE Information System Co., is an interactive software that analyzes actual molding conditions.

UBE's unique Value Added Technologies such as Cav-Change®& DIEPREST® can be easilly added to UF series at any time.

UBE’s proven "Box Sleeve" designed platens have achieved a 60% reduction on platen deflection.

Improved ball screw seals reduce grease volume by 90% from conventional design. The improved design also increases durability to enhance ball screw life. Grease distribution control reduces both grease consumption and improves ball screw wear. The new design offers you many competitive advantages, the improved cleanliness of the plant environment

along with the reduction of grease usage are only a few.

UBE’s newly developed "Flex Servo" control is based on advanced control logic, therefore achieving a more reliable injection molding process that is both accurate and consistent.

UBE UF Series all electric machines offer electric belt driven safety operator gates as an option. When equipped with this option, the cycle time is improved, as well as, safe operating conditions.

Recycling energy heat loss which occurs at servo motor’s deceleration provides you substantial energy saving.

[Main Menu Short Cuts]*Quick Access to All Screens from the Main Menu Icons

UBEMAX-UF Mold-Link® Comparison

Cav-Change®System

Machine Base Stability Comparison

Ball Screw for Toggle Control Comparison

Platen Deflection Comparison

Cav-Change® with DIPREST® Foam

Data File withAnalysisConditions

MoldingCondition Chart

Data Easy to load onMold-Link® Program(Screw Velocity, Pressure, etc)

Mold Trial, Mass Production

Actual MoldingData (USB)

Molded Part

e-HUMMA offers simple operation for complete utilization

Rigid Clamp Design "TAF clamp®"Rigid Clamp Design "TAF clamp®"Rigid Clamp Design "TAF clamp®"

New Advanced Ball Screw DesignNew Advanced Ball Screw DesignNew Advanced Ball Screw Design Accurate and Consistent Injection Process Control "Flex Servo"Accurate and Consistent Injection Process Control "Flex Servo"Accurate and Consistent Injection Process Control "Flex Servo"

Distinguished Energy SavingDistinguished Energy SavingDistinguished Energy Saving Electric Power Safety Gate (Optional Item)Electric Power Safety Gate (Optional Item)Electric Power Safety Gate (Optional Item)

Value Added Process Technologies (Optional Item)Value Added Process Technologies (Optional Item)Value Added Process Technologies (Optional Item)

TAF clamp : Increase Rigidity

60%DeflectionReduction

50%DeflectionReduction

60%DeflectionReduction

50%DeflectionReduction

[Conventional Analysis]*Data is manually collected and entered into a molding condition chart*Data input in PC is manually entered from a molding condition chart

[Mold-Link® Analysis]*Data is electronically gathered from program on UF Series Machine*Data input in PC is transferred from USB

optional item

*Mold-Link® is Exclusive to UBE Information System Co.