uci_savage_cost_report

University of California, Irvine

Savage, Anteater Racing 2015 Cost Report

Table of ContentsBrake System (BR) 2-13Engine & Drivetrain (EN) 14-60Frame & Body (FR) 61-79Miscellaneous Fit & Finish (MS) 80-96Steering System (ST) 97-103Suspension (SU) 104-135Wheel & Tire (WT) 136-147

for:

Area Totals Materials Processes Fasteners Tooling TotalBR Brake System $ 379.63 $ 18.78 $ 9.44 $ - $ 407.85EN Engine & Drivetrain $ 5,908.07 $ 454.94 $ 18.72 $ - $ 6,381.73FR Frame & Body $ 708.57 $ 406.60 $ 45.52 $ - $ 1,160.69EL Electrical $ 339.09 $ 1.00 $ - $ - $ 340.09MS Miscellaneous, Fit & Finish $ 356.31 $ 192.05 $ 3.74 $ - $ 756.07ST Steering System $ 497.47 $ 4.29 $ 0.42 $ - $ 502.16SU Suspension & Shocks $ 655.52 $ 160.70 $ 3.08 $ - $ 818.16WT Wheels & Tires $ 1,149.38 $ 75.95 $ 7.68 $ - $ 1,233.01

Total Vehicle $ 9,994.04 $ 1,314.31 $ 88.60 $ - $ 11,599.76

Composition for total vehicle:

Cost Summary Basics

University of California, IrvineCar # 026

University University of California, Irvine 11599.76Competition Code FSAELYear 15Car # 026

Line Num. Area of Commodity Asm#/Part# Rev. Lvl. Asm Component Description Unit Cost Quantity Material CostProcess

CostFastener

CostTooling

Cost Total Cost

DetailsPage

Number1 Brake System A1001 AA Front Rotor Assembly $4.50 1 - $4.50 - - $4.50 22 10001 AA Brake Rotor Cast Iron Brake Rotor $12.84 2 $11.00 $0.00 $1.84 - $25.68 33 10002 AA Brake Calipers Wilwood PS-1 $47.74 2 $45.00 $2.50 $0.24 - $95.48 44 10003 AA Brake Pads Wilwood #4108 Pads $2.43 4 $2.30 $0.13 - - $9.72 55 A1002 AA Rear Rotor Assembly $0.00 1 - - - $0.00 76 10004 AA Brake Rotor Cast Iron Brake Rotor $12.84 1 $11.00 - $1.84 - $12.84 87 10005 AA Brake Calipers Wilwood PS-1 $47.74 1 $45.00 $2.50 $0.24 - $47.74 98 10006 AA Brake Pads Wilwood #4108 Pads $2.43 2 $2.30 $0.13 - - $4.86 109 A1003 AA Brake Line Assembly $0.00 1 - - - - $0.00 11

10 10007 AA Brake Line Steel Braided Lines $53.97 1 $53.97 - - - $53.97 1211 10008 AA Master cylinder $76.53 2 $71.93 $3.00 $1.60 - $153.06 13

Brake System Area Total $379.63 $18.78 $9.44 $0.00 $407.8512 Engine & Drivetrain A2001 AA Engine Assembly $9.03 1 $0.94 $5.85 $2.24 - $9.03 1413 20001 AA Engine Yamaha R6, 600cc $1,500.00 1 $1,500.00 - - - $1,500.00 1514 A2002 AA Exhaust Assembly $0.00 1 - - - - $0.00 1715 20002 AA Muffler Yoshimura TRC Slip-On Exhaust $328.00 1 $328.00 - - - $328.00 1816 20003 AA Exhaust Manifold Modified OEM Exhaust manifold $89.42 1 $81.07 $8.35 - - $89.42 1917 A2003 AA Intake Assembly $1.88 1 - $1.88 - - $1.88 2118 20004 AA Restrictor Aluminum restrictor $19.93 1 $5.85 $14.08 - - $19.93 2219 20005 AA Trumpet/Runner Aluminum trumpet/runner $10.17 4 $0.37 $9.80 - - $40.68 2320 20006 AA Plenum Aluminum plenum $19.08 1 $1.63 $17.45 - - $19.08 2421 20007 AA Air Filter $40.00 1 $40.00 - - - $40.00 2522 20008 AA Throttle Body Modified stock throttle body $305.38 1 $300.00 $5.38 - - $305.38 2623 A2004 AA Fuel Assembly $0.63 1 $0.63 $0.63 2924 20009 AA Fuel Tank Aluminum fuel tank $62.95 1 $5.44 $57.51 - - $62.95 3025 20010 AA Fuel Pump $102.99 1 $102.99 - - - $102.99 3126 20011 AA Fuel Line $86.00 1 $86.00 - - - $86.00 3227 20012 AA Fuel Filter $16.00 1 $16.00 - - - $16.00 3328 A2005 AA Cooling Assembly $9.04 1 - $9.04 - - $9.04 3629 20013 AA Radiator $100.00 2 $100.00 - - $200.00 3730 20014 AA Shroud $29.31 1 $4.95 $23.40 $0.96 - $29.31 3831 20015 AA Heat Exchanger Fan $30.00 2 $30 - - - $60.00 3932 20016 Expansion Tank $49.06 1 $26.32 $22.74 - - $49.06 4033 20017 AA Aluminum Cooling Lines $12.33 1 $5.88 $6.45 - - $12.33 4134 20018 AA Silicone Hoses $0.61 7 $0.61 - - $4.27 4235 20019 AA Radiator Mount $18.03 1 $0.23 $17.80 - - $18.03 4336 A2006 AA Differential Assembly $2.50 1 - $2.50 - - $2.50 4537 20020 AA Differential Bearings $40.00 2 $40.00 - - - $80.00 4638 20021 AA Differential Internals $415.00 1 $415.00 - - - $415.00 4739 20022 AA Differential End Cap -LH $118.06 1 $42.93 $69.83 $5.30 - $118.06 4840 20023 AA Differential End Cap - RH $131.03 1 $51.39 $74.34 $5.30 - $131.03 4941 20024 AA Differential Mount $67.91 1 $19.01 $48.90 - - $67.91 5042 20025 AA Differential Seals $8.00 2 $8.00 - - $16.00 5143 20026 AA Differential Housing $53.87 1 $27.26 $26.61 - - $53.87 5244 A2007 AA Drivetrain Assembly $2.50 1 - $2.50 - - $2.50 5445 20027 AA Sprocket $56.12 1 $56.00 - $0.12 - $56.12 5546 20028 AA CV joint $996.22 2 $993.82 - $2.40 - $1,992.44 5647 20029 AA Axle $185.50 2 $185.50 - - - $371.00 5748 20030 AA Chain $64.25 1 $64.25 - - - $64.25 5849 20031 AA Chain Guard $7.04 1 $6.54 $0.50 - - $7.04 59

Engine & Drivetrain Area Total $5,908.07 $454.94 $18.72 $0.00 $6,381.7350 Frame & Body A3001 AA Pedals Assembly $12.42 1 $1.05 $10.09 $1.28 - $12.42 6151 30001 AA Pedals Assembly OBP Pro-Race Cockpit Floor Mount 3-Pedal Assembl $385.00 1 $385.00 - - - $385.00 6252 A3002 AA Clutch Assembly $0.00 1 $0.00 6453 30002 AA Clutch $9.26 1 $9.26 $9.26 6554 30003 AA Clutch Lever $0.99 1 $0.56 $0.35 $0.08 $0.99 6655 A3003 AA Space Frame Assembly $0.00 1 $0.00 6756 30004 AA Space Frame Mild steel space frame $319.09 1 $93.59 $225.50 $319.09 6857 30005 AA Suspension Tabs Tabs for mounting suspension $23.52 1 $4.45 $19.07 $23.52 6958 A3004 AA Body Assembly $1.88 1 $1.88 $1.88 7159 30006 AA Front Nose, Bulk Head Cover, Base Plate $144.31 1 $51.40 $71.67 $21.24 $144.31 7260 30007 AA Back Cockpit covers $38.36 1 $24.42 $4.34 $9.60 $38.36 7361 30008 AA Sidepod Pods to house the radiators for cooling $51.42 2 $12.85 $33.11 $5.46 $102.84 7462 30009 AA Floor Panel Panel to rest driver's feet $8.46 1 $4.44 $1.62 $2.40 $8.46 7563 A3005 AA Linkage Assembly $0.00 1 - - - - $0.00 7764 30010 AA Clutch Cable 10 ft Throttle or Choke inner wire $11.51 1 $5.65 $5.86 - - $11.51 7865 30011 AA Throttle Cable 36" Lokar Hi-Tech Throttele Cables $103.05 1 $103.05 - - $103.05 79

Frame & Body Area Total $708.57 $406.60 $45.52 $0.00 $1,160.6966 Electrical A4001 AA Electrical Components 8067 40001 AA Tachometer $85.00 1 $85.00 $85.00 8168 40002 AA ECM / Engine Electronics $65.00 1 $65.00 $65.00 82

Total Vehicle Cost

69 40003 AA Wire Harness / Connectors $149.00 1 $149.00 $149.00 8370 40004 AA Oil Temperature Gauge $5.00 1 $5.00 $5.00 8471 40005 AA Dash Panel $2.00 1 $1.00 $1.00 $2.00 8572 40006 AA Kill Switch $3.00 3 $3.00 $9.00 8673 40007 AA Switches $5.00 1 $5.00 $5.00 8774 40008 AA Brake Light Motorcycle LED Brake Light $9.89 1 $9.89 $9.89 8875 40009 AA Battery $10.20 1 $10.20 $10.20 89

Electrical Area Total $339.09 $1.00 $0.00 $0.00 $340.0976 Miscellaneous, Fit & Finish A5001 AA Seat $2.48 1 - - $2.48 - $2.48 9077 50001 AA Seat Aluminum welded seat $112.00 1 $21.00 $91.00 $0.00 - $112.00 9178 50002 AA Cushion Fabric and foam cushions $74.50 1 $32.50 $42.00 $0.00 - $74.50 9279 A5002 AA Headrest $0.42 1 - - $0.42 - $0.42 9480 50003 AA Headrest Aluminum backplate $17.41 1 $1.23 $17.05 - - $18.28 9581 50004 AA Cushion Fabric and foam cushion $21.70 1 $10.50 $11.20 - - $21.70 9682 50005 AA Tubing Mild steel support $11.45 1 $3.15 $8.30 - - $11.45 9783 A5003 AA Safety Harness $0.00 1 - - - - $203.97 9984 50006 AA Safety harness $203.97 1 $198.63 $4.50 $0.84 - $203.97 10085 A5004 AA Paint-Frame $0.00 - $0.00 10186 50007 AA Rust Preventive Coating POR-15 Coating $59.50 1 $50.50 $9.00 - - $59.50 10287 50008 AA Top Coat POR-15 Topcoat $47.80 1 $38.80 $9.00 - - $47.80 10388 A5005 AA Firewall - $0.00 10489 50009 AA Firewall Aluminum firewall $18.10 1 $5.31 $11.50 $1.29 - $18.10 105

Miscellaneous, Fit & Finish Area Total $356.31 $192.05 $3.74 $0.00 $756.0790 Steering System A6001 AA Steering Assembly - 1 - - - - - 10791 60001 AA Rack & Pinion $139.42 1 $137.00 $2.00 $0.42 - $139.42 10892 60002 AA Tie Rods $10.97 2 $10.12 $0.86 - - $21.94 10993 60003 AA Column & Shaft $170.80 1 $170.23 $0.57 - - $170.80 11094 60004 AA Steering Wheel $170.00 1 $170.00 - - - $170.00 111

Steering System Area Total $497.47 $4.29 $0.42 $0.00 $502.1695 Suspension A7001 AA Front A - Arm Assembly - $8.96 1 - $8.96 - - $8.96 11496 70001 AA Upper A - Arm DOM control arm $21.44 2 $16.18 $5.26 - - $42.88 11597 70002 AA Lower A - Arm DOM control arm $21.52 2 $16.26 $5.26 - - $43.04 11698 70003 AA Bushings Delrin bushings $0.10 16 $0.02 $0.08 - - $1.60 11799 A7002 AA Front Upright Assembly - $3.13 1 - $2.25 $0.88 - $3.13 119

100 70004 AA Spindle In house fabrication $3.57 2 $2.26 $1.31 - - $7.14 120101 70005 AA Knuckle In house fabrication $6.23 2 $0.86 $5.37 - - $12.46 121102 70006 AA Spacers In house fabrication $0.43 8 $0.03 $0.40 - - $3.44 122103 A7003 AA Rear A-arm Assembly - $8.96 1 - $8.96 - - $8.96 124104 70007 AA Upper A - Arm DOM control arm $22.04 2 $16.68 $5.36 - - $44.08 125105 70008 AA Lower A - Arm DOM control arm $22.19 2 $16.83 $5.36 - - $44.38 126106 70009 AA Bushings Delrin bushings $0.10 16 $0.02 $0.08 - - $1.60 127107 A7004 AA Rear Upright Assembly - $3.13 1 - $2.25 $0.88 - $3.13 128108 70010 AA Rear Upright Aluminum upright $23.12 2 $8.57 $14.55 - - $46.24 129109 70011 AA Spacers In house fabrication $0.43 8 $0.03 $0.40 - - $3.44 130110 A7005 AA Front Shock Assembly - $10.91 1 - $10.25 $0.66 - $10.91 132111 70012 AA Front Damper Tanner G2 Quarter Midget $85.00 2 $85.00 - - - $170.00 133112 70013 AA Front Spring 5" Orange Hot Springs $25.00 2 $25.00 - - - $50.00 134113 70014 AA Front Rocker Aluminum rocker $4.32 4 $1.39 $2.93 - - $17.28 135114 70015 AA Front Push Rod Mild steel push rod $10.77 2 $10.77 $0.57 - - $21.54 136115 70016 Rod Ends $2.46 4 $2.46 - - - $9.84 137116 A7006 AA Rear Shock Assembly - $10.91 1 - $10.25 $0.66 - $10.91 139117 70017 AA Rear Damper Tanner G2 Quarter Midget $85.00 2 $85.00 - - - $170.00 140118 70018 AA Rear Spring 5" Orange Hot Springs $25.00 2 $25.00 - - - $50.00 141119 70019 AA Rear Rocker Aluminum rocker $2.92 4 $0.45 $2.47 - - $11.68 142120 70020 AA Rear Push Rod Mild steel push rod $10.76 2 $10.19 $0.57 - - $21.52 143121 70021 Rod Ends $2.46 4 $2.46 $9.84 144

Suspension & Shocks Area Total $655.52 $160.70 $3.08 $0.00 $818.16122 Wheels & Tires A8001 AA Wheel Assembly $3.57 1 - $3.57 - - $3.57 146123 80001 AA Aluminum Wheel ITP 10" Aluminum wheel $60.00 4 $60.00 - - $240.00 147124 80002 AA Valve Stem Slime 2080-A Rubber Tire Valve Stem 1 1/4" TR 413 $2.44 4 $2.44 - - - $9.76 148125 80003 AA Tire Hoosier 25B tire 18 x 7.5 $85.00 4 $85.00 - - - $340.00 149126 A8002 AA Front and Rear Hub Assembly $1.88 1 - $1.88 - - $1.88 151127 80004 AA Front Hub Aluminum front hub $58.40 2 $21.43 $35.25 $1.72 - $116.80 152128 80005 AA Rear Hub FSAE Drive Wheel Flange $229.16 2 $227.04 - $2.12 - $458.32 153129 80006 AA Front Bearings Timken Taper Roller Bearings $15.67 4 $15.67 - - $62.68 154130 80007 AA Rear Bearings 64mm OD 34mm ID 37mm Width Angular Ball $157.40 2 $155.72 $1.68 - - $314.80 155131 80008 AA Rear Hub Adapter Aluminum adapter plate $5.44 2 $1.79 $2.45 $1.20 - $10.88 156

Wheels & Tires Area Total $1,149.38 $75.95 $7.68 $0.00 $1,233.01Vehicle Total Total $9,994.04 $1,314.31 $88.60 $0.00 $11,599.76

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University University of California, Irvine Car # 026 Asm Cost 131.02$ System Brake System Qty 1Assembly Front Rotor Assembly FileLink1P/N Base A1001 FileLink2 Extended Cost 131.02$ Suffix AA FileLink3Details Front Rotor Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Brake Rotor $12.84 2 25.68$ 2 Brake Calipers $47.74 2 95.48$ 3 Brake Pads $2.43 4 9.72$

Sub Total 130.88$

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Mild Manufacture Caliper mount 2.25$ - kg - - - 7.70E-02 0.05 7.80 2.00$ 0.14$

Sub Total 0.14$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total-$

Sub Total $0.00

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total-$

Sub Total -$

ItemOrder Tooling Use UnitCost Unit Quantity PVF FractionIncludedSub Total

Sub Total

2

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University University of California, Irvine Car # 026 Part Cost 12.84$ System Brake System Qty 2Assembly Front Rotor Assembly FileLink1Part Brake Rotor FileLink2 Extended Cost 25.68$ P/N Base 10001 FileLink3Suffix AADetails Brake Rotor Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Brake Rotor Brake Rotor 11.00$ 55000 mm^3 1 11.00$

Sub Total 11.00$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total-$ -$

Sub Total -$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 8.8 (SAE 5) Mounting Brake Rotor 0.36 12 mm 35 mm 4 1.44$ 2 Nut, Grade 8.8 (SAE 5) Mounting Brake Rotor 0.1 12 mm 4 0.40$

Sub Total 1.84$

ItemOrder Tooling Use UnitCost Unit Quantity PVF FracIncld Sub Total

Sub Total 0

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University University of California, Irvine Car # 026 Part Cost 47.74$ System Brake System Qty 2Assembly Front Rotor Assembly FileLink1Part Caliper FileLink2 Extended Cost 95.48$ P/N Base 10002 FileLink3Suffix AADetails Caliper

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Wilwood PS-1 Brake Caliper 45.00$ 1 45.00$

Sub Total 45.000$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Brake Bleed Brakes 2.50$ 1 1 1 1 2.50$

-$ Sub Total 2.50$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 8.8 (SAE 5) Mounting Caliper 0.08 8 mm 20 mm 2 0.16$ 2 Nut, Grade 8.8 (SAE 5) Mounting Caliper 0.04 8 mm 2 0.08$

Sub Total 0.24$


Sub Total 0

4

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University University of California, Irvine Car # 026 Part Cost 2.43$ System Brake System Qty 4Assembly Front Rotor Assembly FileLink1Part Brake Pad FileLink2 Extended Cost 9.72$ P/N Base 10003 FileLink3Suffix AADetails Brake Pad

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Brake Pad Braking 2.30$ 11523.74 mm^3 1 2.30$

Sub Total 2.30$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub TotalAssemble, 1 kg Line on Line Line up pads 0.13$ unit 1 1 1 0.13$

Sub Total 0.13$


Sub Total -$


Sub Total 0

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University University of California, Irvine Car # 026 Asm Cost 70.30$ System Suspension Qty 1Assembly GadgetAsm FileLink1P/N Base A1002 FileLink2 Extended Cost 70.30$ Suffix AA FileLink3Details Rear Rotor Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Brake Rotor 12.84$ 1 12.84$ 2 Brake Caliper 47.74$ 1 47.74$ 3 Brake Pads 4.86$ 2 9.72$

Sub Total 70.30$

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total-$

Sub Total -$


Sub Total 0

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total

Sub Total -$


Sub Total

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University University of California, Irvine Car # 026 Part Cost 12.84$ System Brake System Qty 1Assembly Rear Rotor Assembly FileLink1Part Brake Rotor FileLink2 Extended Cost 12.84$ P/N Base 10004 FileLink3Suffix AADetails Brake Rotor Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Brake Rotor Brake Rotor 11.00$ 55000 mm^3 1 11.00$

Sub Total 11.000$


Sub Total -$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 8.8 (SAE 5) Mount Rotor 0.36$ 12 mm 35 mm 4 1.44$ 2 Nut, Grade 8.8 (SAE 5) Mount Rotor 0.10$ 12 mm 4 0.40$

Sub Total 1.84$


Sub Total 0

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University University of California, Irvine Car # 026 Part Cost 47.74$ System Brake System Qty 1Assembly Rear Rotor Assembly FileLink1Part Brake Caliper FileLink2 Extended Cost 47.74$ P/N Base 10005 FileLink3Suffix AADetails Brake Caliper Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Wilwood PS-1 Brake Caliper 45.00$ 1 45.00$

Sub Total 45.000$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Brake Bleed Brakes 2.50$ unit 1 1 1 2.50$

Sub Total 2.50$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 8.8 (SAE 5) Mount Rotor $0.08 8 mm 20 mm 2 0.16$ 2 Nut, Grade 8.8 (SAE 5) Mount Rotor 0.04 8 mm 2 0.08$

Sub Total 0.24$


Sub Total 0

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University University of California, Irvine Car # 026 Part Cost 4.86$ System Brake System Qty 1Assembly Rear Rotor Assembly FileLink1Part Brake Pad FileLink2 Extended Cost 4.86$ P/N Base 10006 FileLink3Suffix AADetails Brake Pad

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Brake Pad Braking 2.30$ 11523.74 mm^3 2 4.60$

Sub Total $4.60

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 1 kg, Line-on-Line line up pads 0.13$ unit 2 1 1 $0.26

Sub Total $0.26


Sub Total -$


Sub Total 0

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University University of California, Irvine Car # 026 Asm Cost 207.03$ System Brake System (BR) Qty 1Assembly Brake Line Assembly FileLink1P/N Base A1003 FileLink2 Extended C 207.03$ Suffix AA FileLink3Details Brake Line Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Brake Line $53.97 1 53.970$ 2 Master Cylinder $76.53 2 153.060$

Sub Total 207.030$


Sub Total -$


Sub Total 0


Sub Total -$


Sub Total

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University University of California, Irvine Car # 026 Part Cost 53.97$ System Brake System Qty 1Assembly Brake Line Assembly FileLink1Part Brake Line FileLink2 Extended Cost 53.97$ P/N Base 10007 FileLink3Suffix AADetails Brake Line Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Brake Line 53.97$

Sub Total 53.970$


Sub Total -$


Sub Total -$


Sub Total 0

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University University of California, Irvine Car # 026 Part Cost 76.53$ System Brake System Qty 2Assembly Brake Line Assembly FileLink1Part Master Cylinder FileLink2 Extended C 153.06$ P/N Base 10008 FileLink3Suffix AADetails Master Cylinder Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Wilwood Master Cylinder 71.93$ 1 71.93$

Sub Total 71.930$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Wrench <= 25.4 mm tighten bolt 1.50$ unit 2 1 1 3.00$

Sub Total 3.00$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Mounting cylinder $0.40 3.175 mm 254 mm 4 1.60$

Sub Total 1.60$


Sub Total 0

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University University of California, Irvine Car # 026 Asm Cost 1,509.03$ System Engine and Drivetrain Qty 1Assembly Engine Assembly FileLink1P/N Base A2001 FileLink2 Extended Cost 1,509.03$ Suffix AA FileLink3Details 2006 Yamaha R6 600cc

ItemOrder Part Part Cost Quantity Sub Total1 Engine 1,500.00$ 1 1,500.000$

Sub Total 1,500.000$

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Mild Engine mount 2.25$ 1.30E-04 0.41 7,850.00 1 0.94$

Sub Total $0.94

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Reduce rod diameter from 1/2 to 7/16 0.04$ cm^3 12.1 3 3 1.45$ 2 Drilled holes < 25.4 mm dia. Drill mounting pointing to the enigne 0.35$ hole 2 1 1 0.70$ 3 Tapping holes Threading 0.35$ hole 2 1 1 0.70$ 4 Ratchet <= 25.4 mm tighten nuts and bolt 0.75$ unit 4 1 1 3.00$

Sub Total $5.85

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Fasten engine to the chasiss 1.01$ 14 mm 50 mm 2 2.02$ 2 Nut, Grade 10.9 (SAE 8) Secure the mounting rod 0.11$ 11.12 mm 2 0.22$

Sub Total $2.24


Sub Total 0

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University University of California, Irvine Car # 026 Part Cost 1,500.00$ System Engine and Drivetrain Qty 1Assembly Engine Assembly FileLink1Part Engine FileLink2 Extended Cost 1,500.00$ P/N Base 20001 FileLink3Suffix AADetails 2006 Yamaha R6 600cc

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Engine 1,500.00$ 1 1,500.00$



Sub Total -$


Sub Total -$


Sub Total 0

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University University of California, Irvine Car # 026 Asm Cost 419.30$ System Engine and Drivetrain Qty 1Assembly Exhaust Assembly FileLink1P/N Base A2002 FileLink2 Extended Cost 419.30$ Suffix AA FileLink3Details Exhaust Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Muffler 328.00$ 1 $328.0002 Exhaust Manifold 89.42$ 1 $89.420

Sub Total $417.420


Sub Total 0.00

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 15 kg, Line-on-Line assemble exhaust 1.88$ unit 1 1 1 1.88$

Sub Total 1.88


Sub Total -$


Sub Total 0

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University University of California, Irvine Car # 026 Part Cost 328.00$ System Engine and Drivetrain Qty 1Assembly Exhaust Assembly FileLink1Part Muffler FileLink2 Extended Cost 328.00$ P/N Base 20002 FileLink3Suffix AADetails Yoshimura TRC Slip-On Muffler

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Muffler reduce engine noise 328.00$ 1 328.00$

Sub Total 328.000$


Sub Total -$


Sub Total -$


Sub Total 0

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University University of California, Irvine Car # 026 Part Cost 89.42$ System Engine and Drivetrain Qty 1Assembly Exhaust Assembly FileLink1Part Exhaust Manifold FileLink2 Extended Cost 89.42$ P/N Base 20003 FileLink3Suffix AADetails Modify stock exhaust manifold

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Yahamaha R6 OEM Manifold 80.00$ 1 80.00$ 2 Tubing, Steel 2.25$ m^2 5.50E-05 1.10 7,850.00 1 1.07$

Sub Total 81.069$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Tube cut 0.15$ cm 5 1 1 0.75$ 2 Weld - Round Tubing 0.38$ cm 20 1 1 7.60$

Sub Total 8.35$


Sub Total -$


Sub Total 0

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University University of California, Irvine Car # 026 Asm Cost 426.95$ System Engine and Drivetrain Qty 1Assembly Intake Assembly FileLink1P/N Base A2003 FileLink2 Extended Cost 426.95$ Suffix AA FileLink3Details inhouse assembly

ItemOrder Part Part Cost Quantity Sub Total1 Restrictor 19.93$ 1 19.930$ 2 Trumpet/Runner 10.17$ 4 40.680$ 3 Plenum 19.08$ 1 19.080$ 4 Air Filter 40.00$ 1 40.000$ 5 Throttle Body 305.38$ 1 305.380$

Sub Total 425.070$


Sub Total 0.00

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 15 kg, Line-on-Line assemble intake 1.88$ unit 1 1 1 1.88$

Sub Total 1.88


Sub Total -$


Sub Total 0

21

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University University of California, Irvine Car # 026 Part Cost 19.93$ System Engine and Drivetrain Qty 1Assembly Intake Assembly FileLink1Part Restrictor FileLink2 Extended Cost 19.93$ P/N Base 20004 FileLink3Suffix AADetails Aluminum Restrictor

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal Restrictor base material 4.20$ m^2 2.03E-03 0.25 2,700.00 1 5.85$

Sub Total 5.85$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Restrictor fabrication 0.04$ cm^3 352 14.08$

Sub Total 14.08$


Sub Total -$


Sub Total -$

22

Page 22



University University of California, Irvine Car # 026 Part Cost 10.17$ System Engine and Drivetrain Qty 4Assembly Intake Assembly FileLink1Part Trumpet/Runner FileLink2 Extended Cost 40.70$ P/N Base 20005 FileLink3Suffix AADetails Aluminum trumpet/runner

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal trumpet base material 4.20$ m^2 3.00E-04 0.11 2,700.00 1 0.37$

Sub Total 0.37$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining 0.04$ cm^3 245 9.80$

Sub Total 9.80$


Sub Total -$


Sub Total 0

23

Page 23



University University of California, Irvine Car # 026 Part Cost 19.08$ System Engine and Drivetrain Qty 1Assembly Intake Assembly FileLink1Part Plenum FileLink2 Extended Cost 19.08$ P/N Base 20006 FileLink3Suffix AADetails Aluminum Plenum

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal Plenum base material 4.20$ m^2 9.00E-02 1.60E-03 2,700.00 1 1.63$

Sub Total 1.63$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Sheet Metal Saw Cut Cut out trumpet mounting hole 0.20$ cm 1 0.20$ 2 Sheet metal shearing cut out flten plenum 0.25$ cut 20 5.00$ 3 Sheet metal bends bend plenum to shape 0.25$ bend 4 1.00$ 4 Weld joining 0.15$ cm 75 11.25$

Sub Total 17.45$


Sub Total -$


Sub Total 0

24

Page 24



University University of California, Irvine Car # 026 Part Cost 40.00$ System Engine and Drivetrain Qty 1Assembly Intake Assembly FileLink1Part Air Filter FileLink2 Extended Cost 40.00$ P/N Base 20007 FileLink3Suffix AADetails K and N air filter

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Air Filter Filter intake air 40.00$ 1 40.00$

Sub Total 40.000$


Sub Total -$


Sub Total -$


Sub Total 0

25

Page 25



University University of California, Irvine Car # 026 Part Cost 305.38$ System Engine and Drivetrain Qty 1Assembly Intake Assembly FileLink1Part Throttle Body FileLink2 Extended Cost 305.38$ P/N Base 20008 FileLink3Suffix AADetails Modify OEM throttle body

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Throttle Body 300.00$ 1 300.00$

Sub Total 300.000$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 3 kg, Line-on-Line Assemble modify throttle body 0.38$ unit 1 0.38$ 2 Adjustment - Misc. fit modify part 5.00$ unit 1 5.00$

Sub Total 5.38$


Sub Total -$


Sub Total 0

26

Page 26



27

Page 27



28

Page 28



University University of California, Irvine Car # 026 Asm Cost 268.57$ System Engine and Drivetrain Qty 1Assembly Fuel Assembly FileLink1P/N Base A2004 FileLink2 Extended Cost 268.57$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Fuel Tank 62.95$ 1 62.95$ 2 Fuel Pump 102.99$ 1 102.99$ 3 Fuel Line 86.00$ 1 86.00$ 4 Fuel Filter 16.00$ 1 16.00$

Sub Total 267.94$


Sub Total 0.00

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 5 kg, Line-on-Line 0.63$ 1 1 1 0.63$

Sub Total 0.63


Sub Total -$


Sub Total 0

29

Page 29



University University of California, Irvine Car # 026 Part Cost 62.95$ System Engine and Drivetrain Qty 1Assembly Fuel Assembly FileLink1Part Fuel Tank FileLink2 Extended Cost 62.95$ P/N Base 20009 FileLink3Suffix AADetails Aluminum fuel tank

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal Fuel tank base material 4.20$ m^2 3.00E-01 1.60E-03 2,700.00 1 5.44$

Sub Total 5.44$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Sheet metal shearing cut out flten plenum 0.25$ cut 40 10.00$ 2 Weld joining 0.15$ cm 316.7 47.51$

Sub Total 57.51$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total-$ -$

Sub Total -$


Sub Total -$

30

Page 30



University University of California, Irvine Car # 026 Part Cost 102.99$ System Engine and Drivetrain Qty 1Assembly Fuel Assembly FileLink1Part Fuel Pump FileLink2 Extended Cost 102.99$ P/N Base 20010 FileLink3Suffix AADetails NAPA Fuel pump

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Fuel Pump Pumping Fuel 102.99$ 1 102.99$

Sub Total 102.99$


Sub Total -$


Sub Total -$


Sub Total 0

31

Page 31



University University of California, Irvine Car # 026 Part Cost 86.00$ System Engine and Drivetrain Qty 1Assembly Fuel Assembly FileLink1Part Fuel Line FileLink2 Extended C 86.00$ P/N Base 20011 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Fuel Lines - 6AN 10ft Pro-Lite 350 Hose 82.00$ 1 82.00$ 2 Fuel Lines - 5/16" ID 5' Polyurethane 4.00$ 1 4.00$

Sub Total 86.00$


Sub Total -$


Sub Total -$


Sub Total 0

32

Page 32



University University of California, Irvine Car # 026 Part Cost 16.00$ System Engine and Drivetrain Qty 1Assembly Fuel Assembly FileLink1Part Fuel Filter FileLink2 Extended C 16.00$ P/N Base 20012 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Gas Filter fuel filter 16.00$ 1 16.00$

Sub Total 16.00$


Sub Total -$


Sub Total -$


Sub Total 0

33

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34

Page 34



35

Page 35



University University of California, Irvine Car # 26 Asm Cost 382.03$ System Engine and Drivetrain Qty 1Assembly Cooling System FileLink1P/N Base A2005 FileLink2 Extended Cost 382.03$ Suffix AA FileLink3Details Dual Heat Exchangers, plumbed in series

ItemOrder Part Part Cost Quantity Sub Total1 Radiator 100.00$ 2 $200.002 Shrouds 29.31$ 1 $29.313 Heat Exchanger Fan 30.00$ 2 $60.004 Expansion Tank 49.06$ 1 $49.065 Aluminum Cooling Lines 12.33$ 1 $12.336 Silicone Hoses 0.61$ 7 $4.277 Radiator Mount 4.51$ 4 $18.02

Sub Total $372.99


Sub Total -$


Sub Total 0

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 8.8 (SAE 5) Secure Radiator to Chassis 0.03 5 mm 4 0.12$ 2 Bolt, Grade 8.8 (SAE 5) Secure Expansion Tank to Chassis, F 0.02 4 mm 8 0.16$ 3 Lock Washer, Grade 8.8 (SAE 5) Resist loosening with Vibrations 0.01 12 0.12$ 4 Nut, Grade 8.8 (SAE 5) Radiator to Chassis 0.02 5 mm 4 0.08$ 5 Nut, Grade 8.8 (SAE 5) Expansion Tank, Fan to Shrouds 0.02 4 mm 8 0.16$ 6 Hose Clamp, Worm Drive Sealing Coolant Lines 0.6 25.4 mm 14 8.40$

Sub Total 9.04$


Sub Total 0

36

Page 36



University University of California, Irvine Car # 26 Part Cost 100.00$ System Engine and Drivetrain Qty 2Assembly Cooling System FileLink1Part Radiator FileLink2 Extended Cost 200.00$ P/N Base 20013 FileLink3Suffix AADetails Cooling System for Powertrain

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Heat Exchanger 100.00$ 1 100.00$

Sub Total 100.000$


Sub Total -$


Sub Total -$


Sub Total 0

37

Page 37



University University of California, Irvine Car # 26 Part Cost 29.31$ System Engine and Drivetrain Qty 1Assembly Cooling System FileLink1Part Shroud FileLink2 Extended Cost 29.31$ P/N Base 20014 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Al, Natural Increase Fan Efficiency 4.20$ Shroud Main Body 0 0.00 2,700.00 2 4.092 Al, Natural 4.20$ Shroud Side 0 0.00 2,700.00 4 0.713 Al, Natural Mounting Tabs 4.20$ Tabs 0 0.00 2.70E+03 8 0.15

Sub Total 4.95

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Riveting Joining Sheet Metal 0.45$ unit 32 14.40$ 2 Sheat metal shearing 0.25$ cut 20 5.00$ 3 Sheat metal bends shaping 0.25$ bend 16 4.00$

Sub Total 23.40$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Pop Rivet joining shroud pieces 0.03 32 0.96$

Sub Total 0.96$


Sub Total 0

38

Page 38



University University of California, Irvine Car # 26 Part Cost 30.00$ System Engine and Drivetrain Qty 2Assembly Cooling System FileLink1Part Heat Exchanger Fan FileLink2 Extended Cost 60.00$ P/N Base 20015 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Fan Cool Enigne at low speeds 30.00$ 1 30.00$

Sub Total 30.000$


Sub Total -$


Sub Total -$


Sub Total 0

39

Page 39



University University of California, Irvine Car # 26 Part Cost 49.06$ System Engine and Drivetrain Qty 1Assembly Cooling System FileLink1Part Expansion Tank FileLink2 Extended Cost 49.06$ P/N Base 20016 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Al, Natural Radiator Filler Neck 15.00$ 1 15.00$ 2 Radiator Cap 18 PSI Radiator Cap 10.00$ 1 10.00$ 3 Al, Natural Hose Fittings 4.20$ Fittings 0.000190 0.08 2.70E+03 2 0.33$ 4 Al, Natural Top/Bottom Plates 4.20$ Top/Bottom 0.004030 0.00 2,700.00 2 0.12$ 5 Al, Natural Tank Sides 4.20$ Tank Body 0.000507 0.15 2,700.00 1 0.88$

Sub Total 26.320$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Spinning, Metal Turning Down Tank Sid 0.02$ cm^3 76 1.52$ 2 Spinning, Metal Making Fittings 0.02$ cm^3 6.08 0.12$ 3 Sheet Metal Shearing Top/Bottom Plates 0.25$ cut 10 2.50$ 4 Tube end preperation for welding Prep 0.75$ end 2 1.50$ 5 Weld-Round Tubing Joining Parts 0.38$ cm 45 17.10$

Sub Total 22.74$


Sub Total -$


Sub Total 0

40

Page 40



University University of California, Irvine Car # 26 Part Cost 12.33$ System Engine and Drivetrain Qty 1Assembly Cooling System FileLink1Part Aluminum Cooling Lines FileLink2 Extended Cost 12.33$ P/N Base 20017 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Al, Natural Coolant Piping 4.20$ m Pipe 9.E-05 3.05 2,700.00 2 5.88$

Sub Total 5.883$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Tube bends Packaging 0.75$ 5 3.75$ 2 Tube Flare/Bead Resist Hose Slip 0.45$ 6 2.70$

Sub Total 6.45$


Sub Total -$


Sub Total 0

41

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University University of California, Irvine Car # 26 Part Cost 0.61$ System Engine and Drivetrain Qty 7Assembly Cooling System FileLink1Part Silicone Hoses FileLink2 Extended Cost 4.27$ P/N Base 20018 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Connecting Coolant Lin 0.61$ 0.0508 m 1 0.61$

Sub Total 0.610$


Sub Total -$


Sub Total -$


Sub Total 0

42

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University University of California, Irvine Car # 26 Part Cost 18.02$ System Engine and Drivetrain Qty 1Assembly Cooling System FileLink1Part Radiator Mount FileLink2 Extended Cost 18.02$ P/N Base 20019 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Al, Natural Joing Radiator to Chass 4.20$ Mount 0 0.08 2,700.00 4.00E+00 0.22$

Sub Total 0.223$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Drilled holes < 25.4 mm dia. Passage for bolt 0.35$ hole 4 1.40$ 2 Sheet Metal Saw Cut Cut mount out 0.20$ cm 82 16.40$

Sub Total 17.80$


Sub Total -$


Sub Total 0

43

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44

Page 44



University University of California, Irvine Car # 26 Asm Cost 884.31$ System Engine & Drivetrain Qty 1Assembly Differential Assembly FileLink1P/N Base A2006 FileLink2 Extended Cost 884.31$ Suffix AA FileLink3Details Torsen University Special Differential

ItemOrder Part Part Cost Quantity Sub Total1 Differential Bearings 40.00$ 2 $80.002 Differential Internals 415.00$ 1 $415.003 Differential End Cap - LH 118.00$ 1 $118.004 Differential End Cap - RH 131.03$ 1 $131.035 Differential Mount 67.91$ 1 $67.916 Differential Seals 8.00$ 2 $16.007 Differential Housing 53.87$ 1 $53.87

Sub Total $881.81


Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub TotalAssemble, 20kg, Line to Line 2.50$ 1 1 1 2.50$

Sub Total 2.50$


Sub Total -$


Sub Total 0

45

Page 45



University University of California, Irvine Car # 26 Part Cost 40.00$ System Engine & Driveline Qty 2Assembly Differential Assembly FileLink1Part Differential Bearings FileLink2 Extended Cost 80.00$ P/N Base 20020 FileLink3Suffix AADetails Sealed ball bearing

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Bearing allow diff rotation 40.00$ 1 40.00$

Sub Total 40.000$


Sub Total -$


Sub Total -$


Sub Total 0

46

Page 46



University University of California, Irvine Car # 26 Part Cost 415.00$ System Engine & Driveline Qty 1Assembly Differential Assembly FileLink1Part Differential Internals FileLink2 Extended Cost 415.00$ P/N Base 20021 FileLink3Suffix AADetails Torsen University Special

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Internals Wheels can rotate at different speeds 415.00$ 1 415.00$

Sub Total 415.000$


Sub Total -$


Sub Total -$


Sub Total 0

47

Page 47



University University of California, Irvine Car # 26 Part Cost 118.06$ System Engine & Driveline Qty 1Assembly Differential Assembly FileLink1Part Differential End Cap - LH FileLink2 Extended Cost 118.06$ P/N Base 20022 FileLink3Suffix AADetails Aluminum End Cap

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum Normal Connects to diff mount 4.20$ kg LH End Cap 0 0.12 2,700.00 1 42.93

Sub Total 42.93

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining 0.04$ cm^3 1745.71 1 1 69.83$

Sub Total 69.83$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Socket Cap 0.53 10 5.30$

Sub Total 5.30$


Sub Total 0

48

Page 48



University University of California, Irvine Car # 26 Part Cost 131.03$ System Engine & Driveline Qty 1Assembly Differential Assembly FileLink1Part Differential End Cap - RH FileLink2 Extended Cost 131.03$ P/N Base 20023 FileLink3Suffix AADetails Aluminum End Cap

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum Normal Connects to diff mount 4.20$ kg RH End Cap 0 0.07 2,700.00 2 51.39

Sub Total 51.39


Sub Total 74.34$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Socket Cap 0.53 10 5.30$

Sub Total 5.30$


Sub Total 0

49

Page 49



University University of California, Irvine Car # 26 Part Cost 67.91$ System Engine & Driveline Qty 1Assembly Differential Assembly FileLink1Part Differential Mount FileLink2 Extended Cost 67.91$ P/N Base 20024 FileLink3Suffix AADetails Aluminum Diff mount

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum Normal Mount base material 4.20$ kg Mount Area 0 0.00 2,700.00 2 19.01

Sub Total 19.01

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Remove material 0.04$ cm^3 611.23 1 2 48.90$

Sub Total 48.90$


Sub Total -$


Sub Total 0

50

Page 50



University University of California, Irvine Car # 26 Part Cost 8.00$ System Engine & Driveline Qty 2Assembly Differential Assembly FileLink1Part Differential Seals FileLink2 Extended Cost 16.00$ P/N Base 20025 FileLink3Suffix AADetails Garter Spring Seals

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Seals Keep diff from leaking 8.00$ kg 1 8.00

Sub Total 8.00


Sub Total -$


Sub Total -$


Sub Total 0

51

Page 51



University University of California, Irvine Car # 26 Part Cost 53.87$ System Engine & Driveline Qty 1Assembly Differential Assembly FileLink1Part Differential Housing FileLink2 Extended Cost 53.87$ P/N Base 20026 FileLink3Suffix AADetails Aluminum Housing

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum Normal Keeps lubricant inside Diff 4.20$ kg Housing Area 0 0.21 2,700.00 1 27.26

Sub Total 27.26


Sub Total 26.61$


Sub Total -$


Sub Total 0

52

Page 52



53

Page 53



University University of California, Irvine Car # 26 Asm Cost 2,493.35$ System Engine & Drivetrain Qty 1Assembly Drivetrain Assembly FileLink1P/N Base A2007 FileLink2 Extended Cost 2,493.35$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Sprocket 56.12$ 1 56.120$ 2 CV joint 996.22$ 2 1,992.440$ 3 Axle 185.50$ 2 371.000$ 4 Chain 64.25$ 1 64.250$ 5 Chain Guard 7.04$ 1 7.040$



Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 20 kg, Line-on-Line 2.50$ 1 1 1 2.50$

Sub Total 2.5


Sub Total -$

ItemOrder Tooling Use UnitCost Unit Quantity PVF FractionIncludedSub Total0

Sub Total 0

54

Page 54



University University of California, Irvine Car # 26 Part Cost 56.12$ System Engine & Drivetrain Qty 1Assembly Drivetrain Assembly FileLink1Part Sprocket FileLink2 Extended Cost 56.12$ P/N Base 20027 FileLink3Suffix AADetails 42 tooth sprocket

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 42 tooth sprocket changes speed ratio 56.00$ 1 1 56.00$

Sub Total 56.000$


Sub Total -$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 8.8 (SAE 5) secure to differential $0.02 6 0.12$

Sub Total 0.12$


Sub Total 0

55

Page 55



University University of California, Irvine Car # 26 Part Cost 996.22$ System Engine & Drivetrain Qty 2Assembly Drivetrain Assembly FileLink1Part CV Joint FileLink2 Extended Cost 1,992.44$ P/N Base 20028 FileLink3Suffix AADetails Tripod joint

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 CV Joint, Housing outboard house tripod joint 222.43$ 1 2 444.86$ 2 CV Joint, Housing inboard house tripod joint 224.48$ 1 2 448.96$ 3 CV Joint, Tripod allows movement without losing velocity 45.00$ 1 2 90.00$ 4 CV Joint, Boot keep tripod joint lubricated 5.00$ 1 2 10.00$

Sub Total 993.820$


Sub Total -$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Hose Clamp, Worm Drive Secure boot to housing $0.60 4 2.40$

Sub Total 2.40$


Sub Total 0

56

Page 56



University University of California, Irvine Car # 26 Part Cost 185.50$ System Engine & Drivetrain Qty 2Assembly Drivetrain Assembly FileLink1Part Axle FileLink2 Extended C 371.00$ P/N Base 20029 FileLink3Suffix AADetails Axle Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Gun drilled axle 4340 Rc50 18�� max 14�� min length cut to fit Drivetrain 185.50$ 1 unit 1 185.50$

Sub Total 185.500$


Sub Total -$


Sub Total -$


Sub Total 0

57

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University University of California, Irvine Car # 26 Part Cost 64.25$ System Engine & Drivetrain Qty 1Assembly Drivetrain Assembly FileLink1Part Chain FileLink2 Extended Cost 64.25$ P/N Base 20030 FileLink3Suffix AADetails 520 Chain

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Chain Transfers power to differential 0.05$ 1 mm - 1285 64.25$

Sub Total 64.250$


Sub Total -$


Sub Total -$


Sub Total 0

58

Page 58



University University of California, Irvine Car # 26 Part Cost 7.04$ System Engine & Drivetrain Qty 1Assembly Drivetrain Assembly FileLink1Part Chain Guard FileLink2 Extended Cost 7.04$ P/N Base 20031 FileLink3Suffix AADetails Aluminum Chain Guard

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aliminum, Normal Protect driver in case of failure 4.20$ kg 215,236 2.66 2.72E-06 1 6.54$

Sub Total 6.541$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Sheet metal bends Drivetrain 0.25$ cm^3 2 1 1 0.50$

Sub Total 0.50$


Sub Total -$


Sub Total 0

59

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60

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University University of California, Irvine Car # 26 Asm Cost 397.41$ System Frame and Body Qty 1Assembly Pedals Assembly FileLink1P/N Base A3001 FileLink2 Extended Cost 397.41$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Pedal Assembly 384.99$ 1 $384.990

Sub Total $384.990

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Mild Pedal Assembly mount 2.25$ 9.03E-05 0.33 7,850.00 2 $1.05

Sub Total $1.05

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Ratchet <= 25.4 mm Tighten Fsateners 0.75$ unit 1 3 3 $2.252 Wrench <= 25.4 mm Hold Nut in Place 1.50$ unit 1 3 3 $4.503 Drilled holes < 25.4 mm dia. 0.35$ unit 1 3 3 $1.054 Weld Joining 0.15$ cm 15.24 1 1 $2.29

Sub Total $10.09

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Mount the Pedal Assembly 0.26 7.9 mm 50.8 mm 4 $1.042 Nut, Grade 10.9 (SAE8) Secure the Pedal Assembly 0.06 7.9 mm 4 $0.24

Sub Total $1.28


Sub Total 0

61

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University University of California, Irvine Car # 26 Part Cost 384.99$ System Frame and Body Qty 1Assembly Pedal Assembly FileLink1Part Pedals FileLink2 Extended Cost 384.99$ P/N Base 30001 FileLink3Suffix AADetails OBP Pro-Race 3-Pedal Fully Assembled

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Pedal Assembly 384.99$ 1 $384.99

Sub Total $384.99


Sub Total -$


Sub Total -$


Sub Total 0

62

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63

Page 63



University University of California, Irvine Car # 26 Asm Cost 10.25$ System Engine & Drivetrain Qty 1Assembly Drivetrain Assembly FileLink1P/N Base A2009 FileLink2 Extended Cost 10.25$ Suffix AA FileLink3Details Stock 2006 Yamaha R6 Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Clutch 9.26$ 1 $9.262 Clutch Lever 0.99$ 1 $0.99

Sub Total $10.25


Sub Total -$


Sub Total 0


Sub Total -$


Sub Total 0

64

Page 64



University University of California, Irvine Car # 26 Part Cost 9.26$ System Frame&Body Qty 1Assembly Clutch Assembly FileLink1Part Clutch FileLink2 Extended Cost 9.26$ P/N Base 30002 FileLink3Suffix AADetails Stock Yamaha R6 Clutch

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Friction Plates Transfer Power to Cranshaft 9.26$ 1 9.26

Sub Total 9.26

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total

Sub Total -$


Sub Total -$


Sub Total 0

65

Page 65



University University of California, Irvine Car # 26 Part Cost 0.99$ System Frame&Body Qty 1Assembly Clutch Assembly FileLink1Part Clutch Lever FileLink2 Extended Cost 0.99$ P/N Base 30003 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Al, Normal Select Gear 4.20$ kg Lever 0 0.01 2,700.00 1 0.56

Sub Total 0.56

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Drilled holes < 25.4 mm dia. Mounting 0.35$ hole 1 0.35$

Sub Total 0.35$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 8.8 (SAE 5) Joining 0.02 4 mm 1 0.02$ 2 Washer, Grade 10.9 (SAE 8) 0.02 4 mm 2 0.04$ 1 Nut, Grade 8.8 (SAE 5) Clamping 0.02 4 mm 1 0.02$

Sub Total 0.08$


Sub Total 0

66

Page 66



University University of California, Irvine Car # 26 Asm Cost 337.09$ System Frame & Body Qty 1Assembly Space Frame Assembly FileLink1P/N Base A3003 FileLink2 Extended Cost 337.09$ Suffix FR FileLink3Details Mild Steel Tube Space Frame

ItemOrder Part Part Cost Quantity Sub Total1 Space Frame 319.09$ 1 319.090$ 2 Suspension Mounts 23.52$ 1 23.520$

Sub Total 319.09$

ItemOrder Material Use UnitCost [$/kg] Size1 Unit1 Size2 Unit2 Area Name Area [in^2] Length [in] Density [kg/in^3] Quantity Sub Total

Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Weld Attach suspension mounts to chassis 0.15$ cm 120 1 1 18.00$

Sub Total 18.00$


Sub Total -$


Sub Total 0

67

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University University of California, Irvine Car # 26 Part Cost 319.09$ System Frame & Body Qty 1Assembly Space Frame Assembly FileLink1Part Space Frame FileLink2 Extended Cost 319.09$ P/N Base 30004 FileLink3Suffix FRDetails Space Frame Assembly

ItemOrder Material Use UnitCost [$/kg] Size1 Unit1 Size2 Unit2 Area Name Area [in^2] Length [in] Density [kg/inQuantity Sub Total1 Steel, Mild Space Frame 2.25$ 15.72 kg 7.15 lbs Round 1" x 0.095 2.701E-01 477.55 0.12188 1 35.37$ 2 Steel, Mild Space Frame 2.25$ 9.38 kg 4.26 lbs Round 1" x 0.065 1.909E-01 402.98 0.12188 1 21.10$ 3 Steel, Mild Space Frame 2.25$ 15.54 kg 7.06 lbs Round 1" x 0.049 1.464E-01 871.13 0.12188 1 34.97$ 4 Steel, Mild Space Frame 2.25$ 0.96 kg 0.44 lbs Round 1" 7.854E-01 10.00 0.12188 1 2.15$

Sub Total 93.59$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Tube Bends Shape bent tubing 0.75$ bend 8 1 6.00$ 2 Tube Cuts Cut tubing to length 0.15$ cm 180 1 27.00$ 3 Tube End Preparation for Welding Prepare tubes for welding 0.75$ end 168 1 126.00$ 4 Weld - Round Tubing Weld tubes together 0.38$ cm 168 1 63.84$ 5 Machining Shape engine mounts 0.04$ cm^3 22.125 3 2.66$

Sub Total 225.50$


Sub Total -$


Sub Total 0

68

Page 68



University University of California, Irvine Car # 26 Part Cost 23.52$ System Frame & Body Qty 1Assembly Space Frame Assembly FileLink1Part Suspension Mounts FileLink2 Extended Cost 23.52$ P/N Base 30005 FileLink3Suffix FRDetails Mounts for suspension attachment

ItemOrder Material Use UnitCost [$/kg] Size1 Unit1 Size2 Unit2 Area Name Area [in^2] Length [in] Density [kg/inQuantity Sub Total1 Steel, Mild Front Shock Mounts 2.25$ kg Square 3/4" x .0747" 2.018E-01 1.78 0.12188 2 0.20$ 2 Steel, Mild Front Rocker Mounts 2.25$ kg Square 3/4" x .0747" 2.018E-01 2.71 0.12188 2 0.30$ 3 Steel, Mild Rear Shock Mounts 2.25$ kg Square 3/4" x .0747" 2.018E-01 2.40 0.12188 2 0.27$ 4 Steel, Mild Rear Rocker Mounts 2.25$ kg Square 3/4" 5.625E-01 3.00 0.12188 2 0.93$ 5 Steel, Mild Control Arm Mounts 2.25$ kg Rectangle 1" x 2" x .125" 3.594E-01 1.75 0.12188 16.00 2.76$

Sub Total 4.45$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Tube End Preparation for Welding Profile mounts for welding 0.75$ end 24 1 18.00$ 2 Machining Drill holes for mounts 0.04$ cm^3 8.906967 3 1.07$

Sub Total 19.07$


Sub Total -$


Sub Total 0

69

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70

Page 70



University University of California, Irvine Car # 26 Asm Cost 295.90$ System Frame & Body Qty 1Assembly Body Assembly FileLink1P/N Base A3004 FileLink2 Extended Cost 295.90$ Suffix FR FileLink3Details Aluminum Body

ItemOrder Part Part Cost Quantity Sub Total30006 Front 144.30$ 1 $144.3030007 Back 38.37$ 1 $38.3730008 Sidepod 51.43$ 2 $102.8630009 Floor Panel 8.49$ 1 $8.49

Sub Total $294.02


Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 15 kg, Line-on-Line Assemble completed body 1.88$ unit 1 1 1.88$

Sub Total 1.88


Sub Total -$

ItemOrder Tooling Use UnitCost Unit Quantity PVF FractionIncludedSub Total-$ -$

Sub Total -$

71

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University University of California, Irvine Car # 26 Part Cost 144.30$ System Frame & Body Qty 1Assembly Body Assembly FileLink1Part Front FileLink2 Extended Cost 144.30$ P/N Base 30006 FileLink3Suffix FRDetails Body from the cockpit to the nose

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal (per kg) Body 4.20$ 6.2 kg Front Body Area 5.58E+00 8.13E-04 2,700.00 1.00 $51.39

Sub Total $51.39

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Riveting Body 0.25$ unit 68 17.00$ 2 Screwdriver < 1 Turn Body 0.12$ unit 16 1.92$ 3 Sheet metal shearing Body 0.25$ cut 12 3.00$ 4 Sheet Metal Saw Cut Nose Cone 0.20$ cm 240 48.00$ 5 Sheet metal bends Bottom 0.25$ bend 2 0.50$ 6 Assemble, 10 kg, Line-on-Line Body Assembly 1.25$ unit 1 1.25$

Sub Total 71.67$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Rivet, Pop Body $0.03 unit 68 2.04$ 2 Dzus Fastener, 1/4 Turn, Slotted Head Body $1.20 unit 16 19.20$

Sub Total 21.24$


Sub Total 0

72

Page 72



University University of California, Irvine Car # 26 Part Cost 38.37$ System Frame & Body Qty 1Assembly Body Assembly FileLink1Part Back FileLink2 Extended Cost 38.37$ P/N Base 30007 FileLink3Suffix FRDetails Body around the cockpit

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total10 Aluminum, Normal (per kg) Body 4.20$ 2.69 kg Rear Body Area 2.65E+00 8.13E-04 2,700.00 1.00 $24.43

Sub Total $24.43

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Sheet metal shearing Cockpit Panel 0.25$ cut 8 2.00$ 2 Sheet metal bends Cockpit Panel 0.25$ bend 4 1.00$ 3 Screwdriver < 1 Turn Cockpit Panel 0.12$ unit 8 0.96$ 4 Assemble, 3 kg, Line-on-Line Body Assembly 0.38$ unit 1 0.38$

Sub Total 4.34$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Dzus Fastener, 1/4 Turn, Slotted Head Body $1.20 unit 8 9.60$

Sub Total 9.60$


Sub Total 0

73

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University University of California, Irvine Car # 26 Part Cost 51.43$ System Frame & Body Qty 1Assembly Body Assembly FileLink1Part Sidepod FileLink2 Extended Cost 51.43$ P/N Base 30008 FileLink3Suffix FRDetails Pods on the side that house the radiators

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total10 Aluminum, Normal (per kg) Body 4.20$ 1.53 kg Front Body Area 1.40E+00 8.13E-04 2,700.00 1.00 $12.86

Sub Total $12.86

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Sheet metal shearing Sidepod 0.25$ cut 8 2.00$ 2 Sheet metal bends Sidepod 0.25$ bend 3 0.75$ 3 Riveting Sidepod 0.25$ unit 22 5.50$ 4 Screwdriver < 1 Turn Sidepod 0.12$ unit 4 0.48$ 5 Sheet Metal Saw Cut Nose Cone 0.20$ cm 120 24.00$ 6 Assemble, 3 kg, Line-on-Line Body Assembly 0.38$ unit 1 0.38$

Sub Total 33.11$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Rivet, Pop Sidepod $0.03 unit 22 0.66$ 2 Dzus Fastener, 1/4 Turn, Slotted Head Sidepod $1.20 unit 4 4.80$

Sub Total 5.46$


Sub Total 0

74

Page 74



University University of California, Irvine Car # 26 Part Cost 8.46$ System Frame & Body Qty 1Assembly Body Assembly FileLink1Part Floor Panel FileLink2 Extended Cost 8.46$ P/N Base 30009 FileLink3Suffix FRDetails Panel that the drivers feet rest on

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal (per kg) Body 4.20$ 0.245 kg Front Body Area 3.72E-01 0.81 3.50 1.00 $4.44

Sub Total $4.44

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Sheet metal shearing Body 0.25$ cut 4 1.00$ 2 Sheet metal bends Bottom 0.25$ bend 1 0.25$ 3 Screwdriver < 1 Turn Body 0.12$ unit 2 0.24$ 4 Assemble, 1 kg, Line-on-Line Body Assembly 0.13$ unit 1 0.13$

Sub Total 1.62$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Dzus Fastener, 1/4 Turn, Slotted Head Body $1.20 unit 2 2.40$

Sub Total 2.40$


Sub Total 0

75

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76

Page 76



University University of California, Irvine Car # 26 Asm Cost 120.42$ System Frame and Body Qty 1Assembly Linkage Assembly FileLink1P/N Base A3005 FileLink2 Extended Cost 120.42$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Clutch Cable 11.51$ 1 11.51$ 2 Throttle Cable 108.91$ 1 108.91$

Sub Total 120.42$


Sub Total -$


Sub Total 0


Sub Total -$


Sub Total 0

77

Page 77



University University of California, Irvine Car # 26 Part Cost 11.51$ System Frame and Body Qty 1Assembly Linkage Assembly FileLink1Part Clutch Cable FileLink2 Extended Cost 11.51$ P/N Base 30010 FileLink3Suffix AADetails 10 ft Throttle or Choke inner wire

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Clutch Cable connect clutch padal to clutch 5.65$ 1 5.65$

-$ Sub Total 5.65$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Saw or tubing cuts cutting cable to the correct length 0.40$ cm 2 0.80$ 2 Assemble, 1 kg, Loose Connect the cable linkage 0.06$ 1 0.06$ 3 Adjustment - Misc. adjust the cable tension 5.00$ 1 5.00$

Sub Total 5.86$


Sub Total -$


Sub Total 0

78

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University University of California, Irvine Car # 26 Part Cost 103.91$ System Frame and Body Qty 1Assembly Linkage Assembly FileLink1Part Throttle Cable FileLink2 Extended Cost 103.91$ P/N Base 30011 FileLink3Suffix AADetails 36" Lokar Hi-Tech Throttle Cables

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Throttel Cable connect throttle pedal to throttle body 50.97$ 2 101.94$ 2 Connector connect throttle cable 1.11$ 1 1.11$

Sub Total 103.05$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 1 kg, Loose connect throttle cable linkage 0.06$ 0.80$ 2 Adjustment - Misc. adjust cable tension 5.00$ 0.06$

Sub Total 0.86$


Sub Total -$


Sub Total 0

79

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University University of California, Irvine Car # 26 Asm Cost 331.89$ System Electrical Qty 1Assembly Electrical Components FileLink1P/N Base A4001 FileLink2 Extended Cost 331.89$ Suffix EL FileLink3Details Electrical components needed for the car

ItemOrder Part Part Cost Quantity Sub Total1 Tachometer 85.00$ 1 $85.002 ECM Engine Electronics 149.00$ 1 $149.003 Wire Harness Connectors 65.00$ 1 $65.004 Oil Temperature Gauge 5.00$ 1 $5.005 Dash Panel 2.00$ 1 $2.006 Kill Switch 9.00$ 1 $9.007 Fuses $0.008 Switches 7.00$ 1 $7.009 Brake Light 9.89$ 1 $9.89

Sub Total $331.89


Sub Total -$


Sub Total -$


Sub Total -$


Sub Total -$

80

Page 80



University University of California, Irvine Car # 26 Part Cost 149.00$ System Electrical Qty 1Assembly Electronical Components FileLink1Part ECM / Engine Components FileLink2 Extended Cost 149.00$ P/N Base 40002 FileLink3Suffix EL Details Electronics used to control the engine

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Yamaha R6 OEM ECU 149.00$ 1.00 149.00$

Sub Total 149.000$


Sub Total -$


Sub Total -$


Sub Total -$

81

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University University of California, Irvine Car # 26 Part Cost 85.00$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Tachometer FileLink2 Extended Cost 85.00$ P/N Base 40001 FileLink3Suffix EL Details Reads the RPM of the motor and displays to the dashboard

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Gauge, Digital pro shifter system 85.00$ 1 85.00$

Sub Total 85.000$


Sub Total -$


Sub Total -$


Sub Total -$

82

Page 82



University University of California, Irvine Car # 26 Part Cost 65.00$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Wire Harness / Connectors FileLink2 Extended Cost 65.00$ P/N Base 40003 FileLink3Suffix EL Details Electronics used to control the engine

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Main Engine Motor Wiring Harness 65.00$ 1.00 65.00$

Sub Total 65.000$


Sub Total -$


Sub Total -$


Sub Total -$

83

Page 83



University University of California, Irvine Car # 26 Part Cost 5.00$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Oil Temperature gauge FileLink2 Extended Cost 5.00$ P/N Base 40004 FileLink3Suffix EL Details Electronics used to control the engine

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 gauge, analog 5.00$ 1.00 5.00$

Sub Total 5.000$


Sub Total -$


Sub Total -$


Sub Total -$

84

Page 84



University University of California, Irvine Car # 26 Part Cost 2.07$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Dash Panel FileLink2 Extended Cost 2.07$ P/N Base 40005 FileLink3Suffix EL Details Electronics used to control the engine

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal 4.20$ kg 3.72E-02 2.54E-03 2,700.00 1.00 1.07$

Sub Total $1.07

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Sheet metal shear 0.25$ 4 1.00$

Sub Total 1.00$


Sub Total -$


Sub Total -$

85

Page 85



University University of California, Irvine Car # 26 Part Cost 9.00$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Kill Switch FileLink2 Extended Cost 9.00$ P/N Base 40006 FileLink3Suffix EL Details Electronics used to control the engine

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Switch, Kill Electrical 3.00$ 3.00 9.00$

Sub Total 9.000$


Sub Total -$


Sub Total -$


Sub Total -$

86

Page 86



University University of California, Irvine Car # 26 Part Cost 7.00$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Switches FileLink2 Extended Cost 7.00$ P/N Base 40007 FileLink3Suffix EL Details Electronics used to control the engine

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Switch, Toggle 1.00$ 5.00 5.00$ 2 Switch, push button 1.00$ 2.00 2.00$

Sub Total 7.000$


Sub Total -$


Sub Total -$


Sub Total -$

87

Page 87



University University of California, Irvine Car # 26 Part Cost 9.89$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Brake Light FileLink2 Extended Cost 9.89$ P/N Base 40008 FileLink3Suffix EL Details Rear lights to indicate braking

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub TotalMotorcycle Brake Light Red Braking Indicator 9.89$ unit 1 9.89$

Sub Total $9.89


Sub Total -$


Sub Total -$


Sub Total -$

88

Page 88



University University of California, Irvine Car # 26 Part Cost 10.20$ System Electrical Qty 1Assembly Electronical Components FileLink1Part Battery FileLink2 Extended Cost 10.20$ P/N Base 40009 FileLink3Suffix EL Details Electronics used to control the engine

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Battery, lead acid 3.00$ $/kg 3.40 10.20$

Sub Total 10.200$


Sub Total -$


Sub Total -$


Sub Total -$

89

Page 89



University University of California, Irvine Car # 026 Asm Cost 189.48$ System Miscellaneous Fit and Finish Qty 1Assembly Seat Assembly FileLink1P/N Base A5001 FileLink2 Extended Co 189.48$ Suffix AA FileLink3Details Seat and Cushions

ItemOrder Part Part Cost Quantity Sub Total1 Seat 112.00$ 1 $112.002 Cushions 74.50$ 1 $75.00

Sub Total $187.00

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub TotalSub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub TotalSub Total 0

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 7/16'' grade 8 bolt 0.29 4 1.16$ 2 7/16'' grade 8 nut 0.11 4 0.44$ 3 5/16'' grade 8 bolt 0.13 2 0.26$ 4 5/16'' grade 8 nut 0.06 2 0.12$ 5 Velcro, hook 0.003 cm2 100 0.30$ 6 Velcro, loop 0.002 cm2 100 0.20$

Sub Total 2.48$

ItemOrder Tooling Use UnitCost Unit Quantity PVF FractionIncludedSub TotalSub Total 0

90

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University University of California, Irvine Car # 026 Part Cost 112.00$ System Miscellaneous Qty 1Assembly Seat Assembly FileLink1Part Seat FileLink2 Extended Cost 112.00$ P/N Base 50001 FileLink3Suffix AADetails Metal Seat

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 aluminum 4.20$ 5 kg $21.00

Sub Total $21.00

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 cutting 0.20$ cm 260 52.00$ 2 welding 0.15$ cm 260 39.00$

Sub Total 91.00$


Sub Total -$


Sub Total 0

91

Page 91



University University of California, Irvine Car # 026 Part Cost 74.50$ System Miscellaneous Qty 1Assembly Seat Assembly FileLink1Part Cushion FileLink2 Extended Cost 74.50$ P/N Base 50002 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 foam $30.002 fabric 2.50$ 1 m2 1.00 $2.50

Sub Total $32.50

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 cutting 0.06$ cm 300 18.00$ 2 sewing 0.08$ cm 300 24.00$

Sub Total 42.00$


Sub Total -$


Sub Total 0

92

Page 92



93

Page 93



University University of California, Irvine Car # 026 Asm Cost 50.98$ System Miscellaneous Qty 1Assembly Headrest Assembly FileLink1P/N Base A5002 FileLink2 Extended Cost 50.98$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Headrest $17.412 Cushion $21.703 Tubing $11.45

Sub Total $50.56


Sub Total -$


Sub Total 0

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 5/16 '' grade 5 1 inch bolt 0.1 3 0.30$ 2 5/16 '' grade 5 1 inch nut 0.04 3 0.12$

Sub Total 0.42$


Sub Total 0

94

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University University of California, Irvine Car # 026 Part Cost 18.28$ System Miscellaneous Qty 1Assembly Headrest Assembly FileLink1Part Headrest FileLink2 Extended Cost 18.28$ P/N Base 50007 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum sheet 4.20$ 0.291 kg 4.26E-02 2.54E-03 2,700.00 1 $1.23

Sub Total $1.23

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 sheet medal cutting 0.20$ cm 80 16.00$ 2 drilling 0.35$ 3 1.05$

Sub Total 17.05$


Sub Total -$


Sub Total 0

95

Page 95



University University of California, Irvine Car # 026 Part Cost 21.70$ System Miscellaneous Qty 1Assembly Headrest Assembly FileLink1Part Cushion FileLink2 Extended Cost 21.70$ P/N Base 50008 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Foam $10.002 Fabric $0.50

Sub Total $10.50

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 cutting 0.06$ cm 80 4.80$ 2 sewing 0.08$ cm 80 6.40$

Sub Total 11.20$


Sub Total -$


Sub Total

96

Page 96



University University of California, Irvine Car # 026 Part Cost 11.45$ System Miscellaneous Qty 1Assembly Headrest Assembly FileLink1Part Tubing FileLink2 Extended Cost 11.45$ P/N Base 50009 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Tubing, round steel 2.25$ kg 1.74E-04 1.00E+00 8,050.00 $3.15

Sub Total $3.15

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 cutting 0.15$ cm 10 1.50$ 2 profiling 0.75$ cm 4 3.00$ 3 welding 0.38$ 10 3.80$

Sub Total 8.30$


Sub Total -$


Sub Total 0

97

Page 97



98

Page 98



University University of California, Irvine Car # 026 Asm Cost $203.97System Miscellaneous Qty 1Assembly Safety Harness FileLink1P/N Base A5003 FileLink2 Extended Cost 203.97$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Safety Harness $198.63

Sub Total $198.63

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 ratchet 0.75$ 6 4.50$

Sub Total $4.50


Sub Total 0.84$


Sub Total 0

99

Page 99



University University of California, Irvine Car # 026 Part Cost 198.63$ System Miscellaneous Qty 1Assembly safety harness FileLink1Part safety harness FileLink2 Extended Cost 198.63$ P/N Base 50006 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Safety Harness 198.63$ $198.63

Sub Total $198.63


Sub Total -$


Sub Total -$


Sub Total 0

100

Page 100



University University of California, Irvine Car # 026 Asm Cost 107.30$ System Miscellaneous Qty 1Assembly Paint-Frame FileLink1P/N Base A5004 FileLink2 Extended Cost 107.30$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Rust Preventive Coat 59.50$ 1 $59.502 Top Coat 47.80$ 1 $47.80

Sub Total $107.30


Sub Total -$


Sub Total 0


Sub Total -$

101

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University University of California, Irvine Car # 026 Part Cost 59.50$ System Miscellaneous Qty 1Assembly Paint-Frame FileLink1Part Rust Preventive Coating FileLink2 Extended Cost 59.50$ P/N Base 50007 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Rust Preventive Coat paint frame 50.50$ quart 1 $50.50

Sub Total $50.50

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Painting Painting $9.00 hour 1 9.00$

Sub Total 9.00$


Sub Total -$


Sub Total 0

102

Page 102



University University of California, Irvine Car # 026 Part Cost 47.80$ System Miscellaneous Qty 1Assembly Paint-Frame FileLink1Part Top Coat FileLink2 Extended Cost 47.80$ P/N Base 50008 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Top Coat paint frame 38.80$ quart 1 $38.80

Sub Total $38.80

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Painting Painting $9.00 hour 1 9.00$

Sub Total 9.00$


Sub Total -$


Sub Total 0

103

Page 103



University University of California, Irvine Car # 026 Asm Cost 18.10$ System Miscellaneous Qty 1Assembly Firewall FileLink1P/N Base A5007 FileLink2 Extended Cost 18.10$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 firewall $17.26

Sub Total $17.26


Sub Total -$


Sub Total 0


Sub Total 0.84$


Sub Total 0

104

Page 104



University University of California, Irvine Car # 026 Part Cost 17.26$ System Miscellaneous Qty 1Assembly Firewall FileLink1Part Firewall FileLink2 Extended Cost 17.26$ P/N Base 50009 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum sheet 4.20$ 2.03 kg 2.27E-01 1.02E-03 2,700.00 1 $5.31

Sub Total $5.31

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 sheet metal shearing 0.25$ 8 2.00$ 2 drilling 0.35$ 15 5.25$ 3 riveting 0.25$ 15 3.75$ 4 sheet metal bending 0.25$ 2 0.50$

Sub Total 11.50$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 pop rivet 0.03 15 0.45$

Sub Total 0.45$


Sub Total 0

105

Page 105



106

Page 106



University University of California, Irvine Car # 026 Asm Cost 502.16$ System Steering System Qty 1Assembly Steering Assembly FileLink1P/N Base A6001 FileLink2 Extended Cost 502.16$ Suffix AA FileLink3Details Steering Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Rack and Pinion $139.42 1 $139.422 Tie Rods $10.97 2 $21.943 Column and Shaft $170.80 1 $170.804 Steering Wheel $170.00 1 $170.00

Sub Total $502.16


Sub Total -$


Sub Total -$


Sub Total -$


Sub Total

107

Page 107



University University of California, Irvine Car # 026 Part Cost 139.42$ System Steering System Qty 1Assembly Steering Assembly FileLink1Part Rack and Pinion FileLink2 Extended Cost 139.42$ P/N Base 60001 FileLink3Suffix AADetails Rack and Pinion Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Air Cooled Enthusiast Rack and Pinion steering Rack and Pinion 107.00$ 1 $107.002 Clevis 15.00$ 2 $30.00

Sub Total $137.00

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Wrench <= 6.35 mm tighten Rack mounting bolt 1.00$ - 2 1 1 2.00$

Sub Total 2.00$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Mount Rack and Pinion 0.17$ 6.35 mm 50.8 mm 2 0.34$ 2 Nut, Grade 10.9 (SAE 8) Secure Rack and Pinion 0.04$ 6.35 mm - mm 2 0.08$

Sub Total 0.42$


Sub Total 0

108

Page 108



University University of California, Irvine Car # 026 Part Cost 10.97$ System Steering System Qty 2Assembly Steering Assembly FileLink1Part Tie Rod FileLink2 Extended Cost 21.94$ P/N Base 60002 FileLink3Suffix AADetails Tie Rod Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Mild (per kg) Tie Rod fabrication 2.25$ - m - m Cross sectional 6.97E-06 0.27 7850.00 1 $0.032 Tube End Weld Nut LH Rod end connection 5.04$ 1 $5.043 Tube End Weld Nut RH Rod end connection 5.04$ 1 $5.04

Sub Total $10.11

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Weld Joining the tube and wled nut 0.15$ cm 1.9 3 0.86$

Sub Total 0.86$


Sub Total -$


Sub Total 0

109

Page 109



University University of California, Irvine Car # 026 Part Cost 170.80$ System Steering System Qty 1Assembly Steering Assembly FileLink1Part Column and Shaft FileLink2 Extended Cost 170.80$ P/N Base 60003 FileLink3Suffix AADetails Column and Shaft Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Mild Column Fabricaion 2.25$ - m - m Cross sectional 2.34E-06 1.50 7,850.00 1 $0.062 Steel flange mounted ball bearings Steering wheel connection 68.00$ 1 $68.003 Wide-Angle Pin-and-Block U-Joint Column Connection 47.00$ 1 $47.004 U-Joint 5/8 36 spline to 5/8 36 spline Column Connection 30.00$ 1 $30.005 Cotter Pin U-joint Connection 5.17$ 1 $5.176 Hex Type Quick Release 20.00$ 1 $20.00

Sub Total $170.23

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Weld Joining Column and U-joint 0.15$ cm 1.9 2 0.57$

Sub Total 0.57$


Sub Total -$


Sub Total 0

110

Page 110



University University of California, Irvine Car # 026 Part Cost 170.00$ System Steering System Qty 1Assembly Steering Assembly FileLink1Part Steering Wheel FileLink2 Extended Cost 170.00$ P/N Base 60004 FileLink3Suffix AADetails Steering Wheel Part

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 10" Steering Wheel 170.00$ 1 170.00$

Sub Total $170.00


Sub Total -$


Sub Total -$


Sub Total 0

111

Page 111



112

Page 112



113

Page 113



University University of California, Irvine Car # 26 Asm Cost 96.46$ System Suspension Qty 1Assembly Front A - Arm Assembly FileLink1P/N Base A7001 FileLink2 Extended Cost 96.46$ Suffix AA FileLink3Details In house fabrication

ItemOrder Part Part Cost Quantity Sub Total1 Upper A -Arm 21.43$ 2 $42.862 Lower A - Arm 21.52$ 2 $43.043 Bushings 0.10$ 16 $1.60

Sub Total $87.50


Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 3 kg, Interference Press fit bushing 0.56$ unit 1 16 16 8.96$

Sub Total $8.96


Sub Total -$


Sub Total 0

114

Page 114



University University of California, Irvine Car # 26 Part Cost 21.43$ System Suspension Qty 2Assembly Front A - Arm Assembly FileLink1Part Upper A-Arm FileLink2 Extended Cost 42.87$ P/N Base 70001 FileLink3Suffix AADetails In house fabrication

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Alloy A-Arm fabrication 2.25$ m^2 3.20E-05 0.50 7,850.00 1 $0.282 Bearing, Spherical 15.89$ 19.05 mm 1 $15.89

Sub Total $16.17

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Saw or tubing cuts cut tubing to correct size 0.40$ cm 6.35 2.54$ 2 Hand Finish - Material Removal Profile tube 0.20$ cm^3 0.5 0.10$ 3 Assemble, 1 kg, Interference Press fit the Spherical bearing 0.19$ unit 1 0.19$ 4 Weld - Round Tubing Joining 0.38$ cm 6.4 2.43$

Sub Total 5.26$


Sub Total -$


Sub Total 0

115

Page 115



University University of California, Irvine Car # 26 Part Cost 21.52$ System Suspension Qty 2Assembly Front A - Arm Assembly FileLink1Part Lower A-Arm FileLink2 Extended Cost 43.04$ P/N Base 70002 FileLink3Suffix AADetails In house fabrication

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Steel, Alloy A-Arm fabrication 2.25$ m^2 3.20E-05 0.65 7850 1 $0.372 Bearing, Spherical 15.89$ 19.05 mm 1 $15.89

Sub Total $16.26


Sub Total 5.26$


Sub Total -$


Sub Total 0

116

Page 116



University University of California, Irvine Car # 26 Part Cost 0.10$ System Suspension Qty 16Assembly Front A - Arm Assembly FileLink1Part Bushings FileLink2 Extended Cost 1.57$ P/N Base 70003 FileLink3Suffix AADetails In house fabrication

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Plastic, Acetal Bushing fabrication 3.30$ m^2 2.02E-04 0.02 1410 1 $0.02

Sub Total $0.02


Sub Total 0.08$


Sub Total -$


Sub Total 0

117

Page 117



118

Page 118



University University of California, Irvine Car # 26 Asm Cost 26.17$ System Suspension Qty 1Assembly Front Upright Assembly FileLink1P/N Base A7002 FileLink2 Extended Cost 26.17$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Spindle 3.57$ 2 $7.142 Knuckle 6.23$ 2 $12.463 Spacers 0.43$ 8 $3.44

Sub Total $23.04


Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Ratchet <= 25.4 mm Tighten nuts and bolt 0.75$ unit 1 3 3 2.25$

Sub Total 2.25

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Secure front A-Arm to upright 0.16 7.9 mm 31.75 mm 4 0.64$ 1 Nut, Grade 10.9 (SAE 8) Secure front A-Arm to upright 0.06 7.9 mm - mm 4 0.24$

Sub Total 0.88$


Sub Total 0

119

Page 119



University University of California, Irvine Car # 26 Part Cost 3.57$ System Suspension Qty 2Assembly Front Upright Assembly FileLink1Part Spindle FileLink2 Extended Cost 7.15$ P/N Base 70004 FileLink3Suffix AADetails Mild Steel Spindle

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Mild Spindle fabrication base material 2.25$ 8.00E-04 0.16 7,850.00 1 $2.26

Sub Total $2.26

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Material Removal 0.04$ cm^3 32.8 1.31$

Sub Total 1.31$


Sub Total -$


Sub Total 0

120

Page 120



University University of California, Irvine Car # 26 Part Cost 6.23$ System Suspension Qty 2Assembly Front Upright Assembly FileLink1Part Knuckle FileLink2 Extended Cost 12.45$ P/N Base 70005 FileLink3Suffix AADetails Mild Steel Knuckle

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Mild Knuckle fabrication based material 2.25$ m^2 2.30E-04 0.127 7,850.00 1 $0.522 Steel, Mild Knuckle fabrication based material 2.25$ m^2 1.50E-04 0.128 7,850.00 1 $0.34

Sub Total $0.86

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Hand Finish - Material Removal Profile square tube for welding 0.20$ cm^3 4 0.80$ 2 Weld Joining 0.15$ cm 30.48 4.57$

Sub Total 5.37$


Sub Total -$


Sub Total 0

121

Page 121



University University of California, Irvine Car # 26 Part Cost 0.43$ System Suspension Qty 8Assembly Front Upright Assembly FileLink1Part Spacers FileLink2 Extended Cost 3.42$ P/N Base 70006 FileLink3Suffix AADetails Aluminum Spacers

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Aluminum, Normal (per kg) spacer fabrication base material 4.20$ 4.70E-05 0.05 2,700.00 1 $0.03

Sub Total $0.03

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Saw or tubing cuts Cut spacers to correct length 0.40$ cm 1 0.40$

Sub Total 0.40$


Sub Total -$


Sub Total 0

122

Page 122



123

Page 123



University University of California, Irvine Car # 26 Asm Cost 99.02$ System Suspension Qty 1Assembly Rear A - Arm Assembly FileLink1P/N Base A7003 FileLink2 Extended Cost 99.02$ Suffix AA FileLink3Details In house fabrication

ItemOrder Part Part Cost Quantity Sub Total1 Upper A -Arm 22.04$ 2 $44.082 Lower A - Arm 22.19$ 2 $44.383 Bushings 0.10$ 16 $1.60

Sub Total $90.06


Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 3 kg, Interference Press fit bushing 0.56$ unit 1 16 16 8.96$

Sub Total $8.96


Sub Total -$


Sub Total 0

124

Page 124



University University of California, Irvine Car # 26 Part Cost 22.04$ System Suspension Qty 2Assembly Rear A - Arm Assembly FileLink1Part Upper A-Arm FileLink2 Extended Cost 44.08$ P/N Base 70007 FileLink3Suffix AADetails In house fabrication

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Alloy A-Arm fabrication 2.25$ m^2 7.10E-05 0.63 7,850.00 1 $0.792 Bearing, Spherical 15.89$ 19.05 mm 1 $15.89

Sub Total $16.68

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Saw or tubing cuts cut tubing to correct size 0.40$ cm 6.35 2.54$ 2 Hand Finish - Material Removal Profile tube 0.20$ cm^3 1 0.20$ 3 Assemble, 1 kg, Interference Press fit the Spherical bearing 0.19$ unit 1 0.19$ 4 Weld - Round Tubing Joining 0.38$ cm 6.4 2.43$

Sub Total 5.36$


Sub Total -$


Sub Total 0

125

Page 125



University University of California, Irvine Car # 26 Part Cost 22.19$ System Suspension Qty 2Assembly Rear A - Arm Assembly FileLink1Part Lower A-Arm FileLink2 Extended Cost 44.39$ P/N Base 70008 FileLink3Suffix AADetails In house fabrication

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Steel, Alloy A-Arm fabrication 2.25$ m^2 7.10E-05 0.75 7850 1 $0.942 Bearing, Spherical 15.89$ 19.05 mm 1 $15.89

Sub Total $16.83


Sub Total 5.36$


Sub Total -$


Sub Total 0

126

Page 126



University University of California, Irvine Car # 26 Part Cost 0.10$ System Suspension Qty 16Assembly Front A - Arm Assembly FileLink1Part Bushings FileLink2 Extended C 1.57$ P/N Base 70009 FileLink3Suffix AADetails In house fabrication

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Plastic, Acetal Bushing fabrication 3.30$ m^2 2.02E-04 0.02 1410 1 $0.02

Sub Total $0.02


Sub Total 0.08$


Sub Total -$


Sub Total 0

127

Page 127



University University of California, Irvine Car # 26 Asm Cost 52.81$ System Suspension Qty 1Assembly Rear Upright Assembly FileLink1P/N Base A7004 FileLink2 Extended Cost 52.81$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Upright 23.12$ 2 $46.242 Spacers 0.43$ 8 $3.44

Sub Total $49.68


Sub Total -$


Sub Total $2.25

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Secure front A-Arm to upright 0.16 7.9 mm 31.75 mm 4 0.64$ 1 Nut, Grade 10.9 (SAE 8) Secure front A-Arm to upright 0.06 7.9 mm - mm 4 0.24$

Sub Total 0.88$


Sub Total 0

128

Page 128



University University of California, Irvine Car # 26 Part Cost 23.12$ System Suspension Qty 2Assembly Rear Upright Assembly FileLink1Part Rear Upright FileLink2 Extended Cost 46.25$ P/N Base 70010 FileLink3Suffix AADetails Aluminum Upright

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal Rear Upright Fabrica 4.20$ m^2 2.10E-02 0.04 2,700.00 1 $8.57

Sub Total $8.57

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Material Removal 0.04$ cm^3 320.04 1 1 12.80$ 2 Drilled holes < 25.4 mm dia. Drill Toe link and mo 0.35$ hole 1 5 5 1.75$

Sub Total 14.55$


Sub Total -$


Sub Total 0

129

Page 129



University University of California, Irvine Car # 26 Part Cost 0.43$ System Suspension Qty 8Assembly Rear Upright Assembly FileLink1Part Spacers FileLink2 Extended Cost 3.41$ P/N Base 70011 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal Spacer base material 4.20$ m^2 4.70E-05 0.05 2,700.00 1 $0.03

Sub Total $0.03

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Saw or tubing cuts Cut spacers to correct length 0.40$ cm 1 0.40$

Sub Total 0.40$


Sub Total -$


Sub Total 0

130

Page 130



131

Page 131



University University of California, Irvine Car # 26 Asm Cost 288.32$ System Suspension Qty 1Assembly Front Shock Assembly FileLink1P/N Base A7005 FileLink2 Extended Cost 288.32$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Front Damper 85.00$ 2 170.00$ 2 Front Spring 25.00$ 2 50.00$ 3 Front Rocker 4.32$ 4 17.28$ 4 Front Push Rod 10.77$ 2 21.54$ 5 Rod End 2.46$ 4 9.84$

Sub Total 268.66$


Sub Total -$


2Suspension Setup-Independent Susp. (per corner) suspension 8.75$ unit 2 1 1 17.50$

Sub Total 19.00$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Connect front shock assembly 0.16 7.9 mm 31.75 mm 3 0.48$ 1 Nut, Grade 10.9 (SAE 8) Secure front shock assembly 0.06 7.9 mm - mm 3 0.18$

Sub Total 0.66$


Sub Total 0

132

Page 132



University University of California, Irvine Car # 26 Part Cost 85.00$ System Suspension Qty 2Assembly Front Shock Assembly FileLink1Part Front Damper FileLink2 Extended Cost 170.00$ P/N Base 70012 FileLink3Suffix AADetails Tanner G2 Quarter Midget

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Damper, Tanner 85.00$ 1 85.00$

Sub Total 85.000$


Sub Total -$


Sub Total -$


Sub Total 0

133

Page 133



University University of California, Irvine Car # 26 Part Cost 25.00$ System Suspension Qty 2Assembly Front Shock Assembly FileLink1Part Front Spring FileLink2 Extended Cost 50.00$ P/N Base 70013 FileLink3Suffix AADetails 5" Orange Hot Springs

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total

1Suspension Springs, Coil Spring, Steel 25.00$ 1 25.00$

Sub Total 25.000$


Sub Total -$


Sub Total -$


Sub Total 0

134

Page 134



University University of California, Irvine Car # 26 Part Cost 4.32$ System Suspension Qty 4Assembly Front Shock Assembly FileLink1Part Front Rocker FileLink2 Extended Cost 17.27$ P/N Base 70014 FileLink3Suffix AADetails Aluminum Rocker

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal Rocker base material 4.20$ m^2 9.60E-03 0.01 2,700.00 1 1.38$

Sub Total 1.38$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Material Removal 0.04$ cm^3 47.1 1.88$ 2 Drilled holes < 25.4 mm dia. Drill mounting and connection holes 0.35$ unit 3 1.05$

Sub Total 2.93$


Sub Total -$


Sub Total 0

135

Page 135



University University of California, Irvine Car # 26 Part Cost 10.77$ System Suspension Qty 2Assembly Front Shock Assembly FileLink1Part Front Push Rod FileLink2 Extended Cost 21.55$ P/N Base 70015 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Alloy Puch rod base material 2.25$ m^2 3.50E-05 0.20 7,850.00 1 0.12$ 2 Tube End Weld Nut LH Rod end connection 5.04$ 1 5.04$ 3 Tube End Weld Nut RH Rod end connection 5.04$ 1 5.04$

Sub Total 10.20$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Weld Joining the tube and wled n 0.15$ cm 1.9 2 2 0.57$

Sub Total 0.57$


Sub Total -$


Sub Total 0

136

Page 136



University University of California, Irvine Car # 26 Part Cost 2.46$ System Suspension Qty 4Assembly Front Shock Assembly FileLink1Part Rod End FileLink2 Extended Cost 9.84$ P/N Base 70016 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Rod End, Industrial rod end 2.46$ 1 2.46$

Sub Total 2.46$


Sub Total -$


Sub Total -$


Sub Total 0

137

Page 137



138

Page 138



University University of California, Irvine Car # 26 Asm Cost 282.76$ System Suspension Qty 1Assembly Rear Shock Assembly FileLink1P/N Base A7006 FileLink2 Extended Cost 282.76$ Suffix AA FileLink3Details

ItemOrder Part Part Cost Quantity Sub Total1 Rear Damper 85.00$ 2 170.00$ 2 Rear Spring 25.00$ 2 50.00$ 3 Rear Rocker 2.93$ 4 11.72$ 4 Rear Push Rod 10.76$ 2 21.52$ 5 Rod End 2.46$ 4 9.86$

Sub Total 263.10$


Sub Total -$


2Suspension Setup-Independent Susp. (per corner) suspension 8.75$ unit 2 1 1 17.50$

Sub Total 19.00$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Bolt, Grade 10.9 (SAE 8) Connect front shock assembly 0.16 7.9 mm 31.75 mm 3 0.48$ 1 Nut, Grade 10.9 (SAE 8) Secure front shock assembly 0.06 7.9 mm - mm 3 0.18$

Sub Total 0.66$


Sub Total 0

139

Page 139



University University of California, Irvine Car # 26 Part Cost 85.00$ System Suspension Qty 2Assembly Rear Shock Assembly FileLink1Part Rear Damper FileLink2 Extended Cost 170.00$ P/N Base 70017 FileLink3Suffix AADetails Tanner G2 Quarter Midget

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Damper, Tanner damper 85.00$ 1 85.00$

Sub Total 85.00$


Sub Total -$


Sub Total -$


Sub Total 0

140

Page 140



University University of California, Irvine Car # 26 Part Cost 25.00$ System Suspension Qty 2Assembly Rear Shock Assembly FileLink1Part Rear Spring FileLink2 Extended Cost 50.00$ P/N Base 70018 FileLink3Suffix AADetails 5" Orange Hot Springs

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total

1Suspension Springs, Coil Spring, Steel spring 25.00$ 1 25.00$

Sub Total 25.00$


Sub Total -$


Sub Total -$


Sub Total 0

141

Page 141



University University of California, Irvine Car # 26 Part Cost 2.93$ System Suspension Qty 4Assembly Rear Shock Assembly FileLink1Part Rear Rocker FileLink2 Extended Cost 11.71$ P/N Base 70019 FileLink3Suffix AADetails Aluminum Rocker

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum, Normal Rocker base material 4.20$ m^2 4.00E-03 0.01 2,700.00 1 $0.45

Sub Total $0.45

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Material Removal 0.04$ cm^3 35.6 1.42$ 2 Drilled holes < 25.4 mm dia. Drill mounting and conne 0.35$ unit 3 1.05$

Sub Total 2.47$


Sub Total -$


Sub Total 0

142

Page 142



University University of California, Irvine Car # 26 Part Cost 10.76$ System Suspension Qty 2Assembly Rear Shock Assembly FileLink1Part Rear Push Rod FileLink2 Extended Cost 21.51$ P/N Base 70020 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Steel, Alloy Push rod base material 2.25$ m^2 3.50E-05 0.17 7,850.00 1 $0.112 Tube End Weld Nut LH Rod end connection 5.04$ 1 $5.043 Tube End Weld Nut RH Rod end connection 5.04$ 1 $5.04

Sub Total $10.19

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Weld Joining the tube and wled n 0.15$ cm 1.9 2 2 0.57$

-$ Sub Total 0.57$


Sub Total -$


Sub Total 0

143

Page 143



University University of California, Irvine Car # 26 Part Cost 2.46$ System Suspension Qty 4Assembly Rear Shock Assembly FileLink1Part Rod End FileLink2 Extended Cost 9.86$ P/N Base 70021 FileLink3Suffix AADetails

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Rod End, Industrial rod end 2.46$ 1 2.46

Sub Total 2.46


Sub Total -$


Sub Total -$


Sub Total 0

144

Page 144



145

Page 145



University University of California, Irvine Car # 026 Asm Cost 593.33$ System Wheel and Tire Qty 4Assembly Wheel Assembly FileLink1P/N Base A8001 FileLink2 Extended Cost 2,373.32$ Suffix AA FileLink3Details Wheel Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Aliminum Wheel 60.00$ 4 240.00$ 2 Valve Stem 2.44$ 4 9.76$ 3 Tire 85.00$ 4 340.00$

Sub Total 589.76$


Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 5 kg, Line-on-Line Mount Tire to wheel 0.63$ 1 3 3 1.89$ 2 Assemble, 3 kg, Interference Mount Valve Stem 0.56$ 1 3 3 1.68$

Sub Total 3.57


Sub Total -$


Sub Total

146

Page 146



University University of California, Irvine Car # 026 Part Cost 60.00$ System Wheels and Tires Qty 4Assembly Wheel Assembly FileLink1Part Aluminum Wheel FileLink2 Extended Cost 240.00$ P/N Base 80001 FileLink3Suffix AADetails ITP 10" Wheel

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum Wheel 60.00$ 1 60.00$

Sub Total 60.00$


Sub Total -$


Sub Total -$


Sub Total 0

147

Page 147



University University of California, Irvine Car # 026 Part Cost 2.44$ System Wheels and Tires (WT) Qty 4Assembly Wheel Assembly FileLink1Part Valve Stem FileLink2 Extended Cost 9.76$ P/N Base 80002 FileLink3Suffix AADetails ITP 10" Wheel

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Valve Stem 2.44$ 1 2.44$

Sub Total 2.44$


Sub Total -$


Sub Total -$


Sub Total 0

148

Page 148



University University of California, Irvine Car # 026 Part Cost 85.00$ System Wheels and Tires Qty 4Assembly Wheel Assembly FileLink1Part Tire FileLink2 Extended Cost 340.00$ P/N Base 80003 FileLink3Suffix AADetails Hoosier 25B Tire

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total1 Tire, Hoosier,R25B, 10-18.0x7.5 Tire 85.00$ 1 85.00$

Sub Total 85.00$


Sub Total -$


Sub Total -$


Sub Total 0

149

Page 149



150

Page 150



University University of California, Irvine Car # 026 Asm Cost 965.36$ System Wheels and Tries Qty 1Assembly Front and Rear Hub Assembly FileLink1P/N Base A8002 FileLink2 Extended Cost 965.36$ Suffix AA FileLink3Details Front and Rear Hub Assembly

ItemOrder Part Part Cost Quantity Sub Total1 Front Hub 58.40$ 2 116.80$ 2 Rear Hub 229.16$ 2 458.32$ 3 Front Bearing 15.67$ 4 62.68$ 4 Rear Bearing 157.40$ 2 314.80$ 5 Rear Hub Adaptor 5.44$ 2 10.88$

Sub Total 963.48$


Sub Total -$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 15 kg, Line-on-Line assemble wheels and tire assembly 1.88$ unit 1 1 1 1.88$

Sub Total 1.88


Sub Total -$

ItemOrder Tooling Use UnitCost Unit Quantity PVF FractionIncluded Sub Total

Sub Total 0

151

Page 151



University University of California, Irvine Car # 026 Part Cost 58.40$ System Wheels and Tires Qty 2Assembly Front and Rear Hun Assembly FileLink1Part Front Hub FileLink2 Extended Cost 116.80$ P/N Base 80004 FileLink3Suffix AADetails Aluminum Front Hub

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 7� by 3� Round Aluminum Block Front Hub Fabrication 4.20$ 177.8 mm 76.23 mm Cross sectional 2.48E-002 0.08 2,700.00 1 $21.43

Sub Total $21.43

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Machining Material Removal 0.04$ cm^3 820 1 1 32.80$ 2 Drilled Holes<25.4mm Material Removal 0.35$ Unit 1 7 7 2.45$

Sub Total 35.25$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Studs 0.43 10 mm 50 mm 4 1.72$

Sub Total 1.72$


Sub Total 0

152

Page 152



Rear Hub

Page 3

University University of California, Irvine Car # 026 Part Cost 229.16$ System Wheels and Tires Qty 2Assembly Front and Rear Hun Assembly FileLink1Part Rear Hub FileLink2 Extended Cost 458.32$ P/N Base 80005 FileLink3Suffix AADetails FSAE Drive Wheel Flange

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Rear Hub Mounting Rear Wheel 227.04$ 1 227.04$

Sub Total 227.040$


Sub Total -$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub TotalBolt 0.53 12 mm 50 mm 4 2.12$

Sub Total 2.12$


Sub Total 0

153

Page 153



Front Bearing

Page 4

University University of California, Irvine Car # 026 Part Cost 15.67$ System Wheels and Tires Qty 4Assembly Front and Rear Hun Assembly FileLink1Part Front Bearing FileLink2 Extended Cost 62.68$ P/N Base 80006 FileLink3Suffix AA

Details Timken Taper Roller Bearing

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Taper Bearing 15.67$ 1 15.67$

Sub Total 15.670$


Sub Total -$


Sub Total -$


Sub Total 0

154

Page 154



Rear Bearing

Page 5

University University of California, Irvine Car # 026 Part Cost 157.40$ System Wheels and Tires Qty 2Assembly Front and Rear Hun Assembly FileLink1Part Rear Bearing FileLink2 Extended Cost 314.80$ P/N Base 80007 FileLink3Suffix AA

Details64mm OD 34mm ID 37mm width Roller Bearing

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total

1Wheel Bearing, Double Row, Ball, Angular Contact wheel bearing 155.72$ 64 mm 37 mm 1 155.72$

Sub Total 155.720$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Assemble, 3 kg, Interference pressed into uprights an 0.56$ unit 1 3 3 1.68$

Sub Total 1.68$


Sub Total -$


Sub Total 0

155

Page 155



Rear Hub Adaptor

Page 6

University University of California, Irvine Car # 026 Part Cost 5.44$ System Wheels and Tires Qty 2Assembly Front and Rear Hun Assembly FileLink1Part Rear Hub Adaptor FileLink2 Extended Cost 10.87$ P/N Base 80008 FileLink3Suffix AADetails Aluminum Hub Adaptor

ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total1 Aluminum Plate Adaptor fabrication 4.20$ 177.8 mm 6.35 mm 2.48E-002 0.01 2,700.00 1 1.79$

Sub Total 1.79$

ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total1 Drilled Holes < 25.4mm 0.35$ Unit 1 7 7 2.45$

Sub Total 2.45$

ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total1 Studs 0.30$ 10 mm 36 mm 4 1.20$

Sub Total 1.20$


Sub Total 0

156

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157

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uci_savage_cost_report

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