ultrasonic presentation

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Bhupendra Singh

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Ultrasonic welding technique for welding of plastic

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Page 1: Ultrasonic Presentation

Bhupendra Singh

Page 2: Ultrasonic Presentation

Thermoplastic Joining Thermoplastic Joining TechniquesTechniques

Mechanical Mechanical FasteningFasteningPress and Snap FitsPress and Snap FitsSolvent BondingSolvent BondingAdhesive BondingAdhesive BondingHeat SealingHeat SealingHot Air WeldingHot Air WeldingHF / RF WeldingHF / RF Welding

Spin WeldingSpin WeldingElectroElectro--magnetic magnetic WeldingWeldingUltrasonic WeldingUltrasonic WeldingVibration WeldingVibration WeldingLaser WeldingLaser Welding

Page 3: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic Welding

Electrical Energy

Heat Energy

Mechanical Vibrational Energy

Page 4: Ultrasonic Presentation

Clean processClean processEliminates all consumablesEliminates all consumablesNeeds no preNeeds no pre--weld cleaningweld cleaningEnergy consumption is lowestEnergy consumption is lowestEnvironmentlyEnvironmently friendlyfriendlyAutomation possibleAutomation possibleHeat sensitive materials can be Heat sensitive materials can be weldedwelded

Ultrasonic WeldingUltrasonic Welding

Page 5: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingSystemSystem

Page 6: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic Welding

InputInput220 V 220 V 50 Hz50 Hz

Output800- 1000 V 20 kHz,40kHz,

Page 7: Ultrasonic Presentation

Ultrasonic Welding MachineUltrasonic Welding Machine

Page 8: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingSonotrode / HornSonotrode / Horn

Page 9: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingJointsJoints

Butt Joints

Page 10: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingJointsJoints

Step Joints

Page 11: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingJointsJoints

Shear Joints

Page 12: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingJointsJoints

Tounge and grove Joints

Page 13: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic Welding

Slitting /Film Sealing

Page 14: Ultrasonic Presentation

Ultrasonic weldingUltrasonic welding

InsertionInsertion

Metal insertion

Page 15: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic Welding

StakingStaking Spot Spot weldingwelding

Page 16: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic Welding

Swaging & Swaging & FormingForming

Page 17: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingTube filling systemTube filling system

Page 18: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingMachinesMachines

Page 19: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingApplicationsApplications

ThermowareThermoware, Toys and Games., Toys and Games.

Files, Folders, Writing instruments.Files, Folders, Writing instruments.

Automobiles filters, floats, batteries, Automobiles filters, floats, batteries, clutch cables, reflectors.clutch cables, reflectors.

Pump Housing and Impellers.Pump Housing and Impellers.

Page 20: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingApplicationsApplications

Electrical switches and switchgears, Electrical switches and switchgears, connectors, steam iron connectors, steam iron jackets,energyjackets,energy meters.meters.Surgical masks, Drip Chambers.Surgical masks, Drip Chambers.

Computer Floppies, Printer Ribbons.Computer Floppies, Printer Ribbons.

Watches, Novelty and Gift items.Watches, Novelty and Gift items.

Audio and Video Audio and Video CassetsCassets

Page 21: Ultrasonic Presentation

Ultrasonic WeldingUltrasonic WeldingApplicationsApplications

Page 22: Ultrasonic Presentation