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UNDERCARRIAGE Titan International, Inc. Brands

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Page 1: UNDERCARRIAGE - group-itm.com · 4 ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage solutions. Recognised as a technical

UNDERCARRIAGE

Titan International, Inc. Brands

Page 2: UNDERCARRIAGE - group-itm.com · 4 ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage solutions. Recognised as a technical
Page 3: UNDERCARRIAGE - group-itm.com · 4 ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage solutions. Recognised as a technical

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ITM is a world leading specialist designer and manufacturer

of complete undercarriage solutions for major OEM’s,

covering virtually the entire range of modern crawler machine

applications in the construction, mining, utility, forestry, road

building, and agricultural industries.

The extensive know-how of Intertractor on hydrostatic drives

and steel structures, combined with the vast knowledge and

experience of ITM on undercarriage components, allow the

company to develop innovative, reliable and competitive

products that meet the most demanding applications.

Through engineering expertise, ITM Intertractor can offer

its customers specifically designed system solutions for

machines up to 2500 ton., manufactured to satisfy the mines’

requirements.

Tailormade solutions for conventional machines, such as

drill rigs, as well as special applications, such as stacker

bridges, mobile conveyors, bucket wheel excavators, mobile

crushers and reclaimers, are part of the range offered by ITM

Intertractor. The company also supplies system solutions for

subsea mining crawler equipment in the offshore industry.

UNDERCARRIAGE

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ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage solutions. Recognised as a technical innovator, ITM delivers products and services to the OEM’s in the construction, mining, roadbuilding and agricultural industries, thus developing system solutions that meet every specific application requested by the customer.

The Group also manufactures and supplies a range of Ground Engaging Tool (GETs). Moreover the Pyrsa foundry is involved in the development of new product lines such as steel brakes, ingot mould and brackets for truck cranes.

ITM’s global reach is not limited to OEM’s, since it also supplies the Aftermarket via a worldwide network of the industry’s top dealers and distributors.

The Group employs a workforce of about 1300 throughout its manufacturing plants in Italy, Germany, Spain, USA, Brazil and China.The ITM, Itrac, Pyrsa and Shark brand names are produced and distributed across Europe, North and South America, Africa, Middle East and Asia Pacific.

ITM is the supplier of choice to many of the world’s major OEM’s in the field of crawler machines, such as Argo Tractors, Atlas Copco, Bauer, Caterpillar, CNH, Dynapac, Doosan, Fayat, JBC, John Deere, Hitachi, Hyundai, Knorr-Bremse, Kobelco, Komatsu, Liebherr, LiuGong, Same Deutz-Fahr, Sandvik, Sany, Sennebogen, Shantui, Terex, Thyssen Group, Volvo, Wirtgen Group, Zoomlion.

WHO WE ARE

Page 5: UNDERCARRIAGE - group-itm.com · 4 ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage solutions. Recognised as a technical

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Through the extensive expertise in the design and manufacture of undercarriage components and complete undercarriages, and the usage of the most advanced technologies, ITM develops innovative, reliable and competitive products, that meet the highest quality standards.

In every project we utilizes advanced CAD systems and apply rapid prototyping methods to supply innovative solutions responding to the increasingly demanding needs of the market.Our engineering departments apply the most modern design and engineering dynamic simulation techniques such as the Finite Elements Method (FEM) and conduct experimental structural analysis tests to validate the numerical results previously achieved.

The Research and Development department is constantly attentive to the products’ functional performance and optimization, and is engaged in the development of new materials aimed at further increasing the wear life of the components. These new materials have properties that exceed those of conventional steels.

The company’s testing department is equipped with testing rigs fully engineered in-house, that allow the reproduction of the components’ real operating conditions. The analysis of the data resulting after hundred hours of dynamic simulation, allows the elimination of any possible weak point of the component and, at the same time, permits the “quantitative” verification of the advantages resulting from the product improvement and the new project configuration.To further refine its designs the team conducts field tests to validate the results of the virtual analysis and the laboratory tests.

Through the innovative production processes and the extensive know-how on special heat treatments, we are able to supply high quality components prepared for excellent wear resistance and suitable for any environmental condition.

Committed to continual improvement, ITM develops and implements a Quality Management System aimed at achieving the best products, processes and services.ITM is registered in compliance with ISO 9001:2008 and, in addition, it uses methods and analysis tools that comply with the guide lines of major OEM customers in the “automotive” industry.The Quality Management System is structured to achieve more and more ambitious quality objectives in any process thanks to the involvement and motivation of the personnel: a policy of cost, time and resources optimization aimed not only to satisfy the explicit as well as the unvoiced needs of the customer, but also to anticipate them.

WHAT WE DO

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Excavator Complete Undercarriages

Standard Construction Sideframes

Crusher Sideframes

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Road Milling, Surface Mining and Concrete Paver

Sideframes

Paver Sideframes Drilling Sideframes

THE RANGE

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Our excavator complete undercarriages are engineered and designed in many configurations to serve a wide

range of applications.

Standard and heavy duty steelframes and components.

Special design features for forestry machines.

Weld-on and bolt-on attachment configurations.

Interface slewing rings designed according to customer requirement.

A wide range of hydraulic final drives is also available.

Type Link A [mm] E [mm] z1 b [mm] Output Gear type Gross pitch torque machine [kNm] weight [t]

B3 155,6 2190 1830 21 400/3 10 F10/93/K28 9B3 155,6 2145 1600 23 400/3 13 F13/93/K28 9B3 155,6 2460 2000 23 500/3 20 F20/90/V45 11B4 171,05 3200 2000 23 500/3 30 709K/63/V80 15B4 171,05 3200 2200 23 600/3 30 GFT32/91/V140 21B4 171,05 3285 2150 21 500/3 25 F25/101/V55 17B4 171,05 3590 2380 21 600/3 30 F30/114/V55 18B5 175,5 3675 2380 23 500/3 35 F34/127/V55 18B60 190 3735 2200 21 600/3 30 GFT32/51/V140 21B60 190 3735 2400 21 500/3 30 GFT32/51/V140 21B60 190 3735 2400 21 800/3 40 GFT40/60/V140 25B60 190 3735 2200 21 600/3 40 GFT40/60/V140 25B60 190 2735 2200 21 800/3 30 GFT32/51/V140 21B7 215,9 4360 2750 23 800/3 80 715K/82/V230 45B9 260,35 4550 3500 23 600/2 130 F130/167/V160 80B10 286,45 5140 4990 25 800/2 260 F260/245/V200 140

A

Eb

Excavator complEtE UndErcarriagEs

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standard constrUction sidEframEs

Standard construction sideframes are designed to fit most central undercarriage structures thus allowing our

customers to be as flexible as possible with the overall design. In combination with an extensive choice of different

components we are able to serve a wide range of applications.

Standard and heavy duty steelframes and components.

Wide range of tensioning systems to guarantee the correct pretension ratio.

Weld-on and bolt-on attachment configurations.

A wide range of hydraulic final drives is also available.

A

b

Type Link A [mm] z1 b [mm] Output Gear type Gross pitch torque machine [kNm] weight [t]

B0 125 1595 17 300/3 4 PHV3/45/24 1PC45 135 2493 19 400/GU 9 GFT9/55/V45 12B1 140 1505 21 400/3 13 765/134/K32 14B1 140 2760 21 500/3 20 F20/101/K32 11B3 155,6 2800 21 400/3 20 F20/137/K28 25B3 155,6 3315 23 300/3 36 710/111/V75 28B3 155,6 3155 23 500/GU 30 F30/101/K45 22B3 155,6 3785 23 700/3 30 709/108/K56 21B3 155,6 3155 23 700/3 30 709/108/K45 19B3 155,6 3980 21 500/GU 30 F30/90/V55 18B3 155,6 3260 19 700/3 20 F20/101/V28 15B3 155,6 3815 21 700/3 30 F30/101/K56 18FL6 160 2913 23 500/3 25 707/83/K63 25FL6 160 3310 23 500/3 35 709/122/K63 25B4 171,05 3300 23 400/3 45 F44/148/V55 28B4 171,05 4060 23 500/3 55 F55/124/K90 35B4 171,05 3720 23 700/3 55 F55/124/V80 22B4 171,05 1925 23 650/3 35 F30/101/K45 23B4 171,05 3210 23 400/3 45 711/153/K90 35B4 171,05 3805 23 900/3 30 F30/101/K56 16B5B 175,5 3720 23 500/3 60 713/142/K90 44B60 190 4380 21 500/3 60 F60/185/K90 53B7 215,9 4900 23 500/3 130 717/211/K160 104B7 215,9 4040 600/3 100 716/175/K125 75

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Type Link A [mm] z1 b [mm] Output Gear type Gross pitch torque machine [kNm] weight [t]

B3 155,6 2800 21 400/3 30 F30/101/K45 22B3 155,6 3085 23 400/3 25 GFT24/134/V45 22B3 155,6 3780 23 500/3 35 710/110/V75 25B3 155,6 3550 23 400/3 30 TM30/39/V155 22B4 171,05 3725 23 500/3 45 F44/148/k63 32B4 171,05 3210 23 400/3 36 711/119/K63 33B4 171,05 3255 21 400/3 45 F44/124/k63 33B4 171,05 3855 21 400/3 30 709/84/86 41B4 171,05 3175 23 400/3 36 F34/124/K63 23B60 190 3910 21 500/3 60 F60/148/K90 48B60 190 3140 23 400/3 60 713/142/K90 42B60 190 3890 23 500/3 65 TM70/120/V195 45B6HD 202,8 3750 21 500/3 60 F60/148/K90 45B6HD 202,8 4615 23 500/3 100 F100/175/K125 57B6HD 202,8 3910 23 500/3 85 715/129/K125 63B6HD 202,8 5225 23 600/3 100 F100/175/K107 100B6HD 202,8 4410 23 500/3 85 715/129/K125 65B6HD 202,8 3960 21 500/3 80 F80/187/K80 63B6HD 202,8 4410 21 500/3 80 F80/187/K80 50B7BHD 215,9 5710 23 600/3 130 F130/206/K160 85

crUshEr sidEframEs

We offer not only standard frames for the most common weight ranges but also tailor made solutions for

crushers up to 400 ton machine weights.

Standard and heavy duty steelframes and components.

Weld-on and bolt-on attachment configurations.

Carrier roller or slide bar configuration to meet frame assembly low profile requirements.

Wide range of tensioning systems to guarantee the correct pretension ratio.

A wide range of hydraulic final drives is also available.

A

b

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A b

Special sideframes are engineered and designed to fullfil the specific technical requirements of these

machine classes. Long years of experience as a major supplier for these types of frames have led to an

excellent performing product.

Specially developed track roller for high speed and high load applications.

Reduced component sizes to reach optimum overall dimensions.

Carrier roller or slide bar configuration.

Short tensioning systems specially designed to guarantee maximum tension rates in restricted assembly

dimensions.

Longlife polyurethane shoes for road milling developed in different sizes and lengths.

A wide range of hydraulic final drives is also available.

Type Link A [mm] z1 b [mm] Output Gear type Gross pitch torque machine [kNm] weight [t]

B0 125 1030 21 300/3KU 10 705/53/80 14B0 125 895 17 140/FL 5 PHV/45/23 10B1 140 804 17 260/3KU 10 705/37 19B1 140 1640 17 400/3KU 10 F10/51/V28 10B1 140 1010 21 350/3GU 10 705/224/K28 20B1 140 1070 17 260/3KU 10 705/53/V28 30B1 140 720 17 260/3KU 10 705/42/V28 19B1 140 1080 17 400/3KU 10 705/42/V28 20B3 155,6 1130 17 300/3KU 10 705/79/V28 27B3 155,6 1200 19 300/3KU 30 F30/305/K32 25B3 155,6 1210 21 300/3PU 30 GFT24/90/V55 32B3 155,6 1670 406/3 30 W7B180394/93/V55 26B3 155,6 1110 17 300/3KU 10 705/79/V28 30B4 171,05 1305 17 350/3KU 30 706/58/V55 37B4 171,05 1325 17 350/3KU 30 F30/305/V55 75B4 171,05 1641 17 457/3KU 30 F30/81/V55 41B5B 175,5 1775 21 500/3KU 35 F34/404/V55 110B5B 175,5 1715 19 400/3KU 35 710/83/V55 42B5B 175,5 1450 19 350/3KU 35 710/83/V55 48B7BHD 215,9 1970 21 400/2 60 GFT60/106/V107 90B7BHD 215,9 1980 19 400/3 55 F55/124/V80 77B7BHD 215,9 3000 19 700/3 44 F44/148/K63 112B8B 228,6 2110 23 500/2 100 F100/175/V107 90

road milling, sUrfacE mining and concrEtE pavEr sidEframEs

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Page 17: UNDERCARRIAGE - group-itm.com · 4 ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage solutions. Recognised as a technical

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Type Link A [mm] z1 b [mm] Output Gear type Gross pitch torque machine [kNm] weight [t]

B01 101,6 1470 23 200/GU 5 603W2/40,5/ 5B1HD 140 1478 17 rubber 10 11HBB/48/ 14B1HD 140 2900 21 260/GU 30 F30/101/V55 30B3HD 155,6 3060 23 305/GU 35 710/111/V75 34B3HD 155,6 2912 23 305/GU 35 710/111/V75 34B3HD 155,6 2830 23 400/GU 35 710/111/V75 34B3HD 155,6 2825 23 305/GU 30 709/108/V55 33B3HD 155,6 2842 23 305/GU 30 F30/101/V55 33B3HD 155,6 3135 23 305/GU 30 709/108/V55 19B3HD 155,6 2700 23 305/GU 15 707/108/V32 16

pavEr sidEframEs

Special sideframes are engineered and designed to fullfil the specific technical requirements of this

machine class. Long years of experience as a major supplier of these types of frames have led to an excellent

performing product.

Specially developed track rollers for high speed and high load applications.

Reduced component sizes to reach optimum overall dimensions.

Carrier roller or slide bar configuration.

Mechanical, hydraulic and gas tensioning systems.

Longlife rubber shoes developed in different sizes and lengths.

A wide range of hydraulic final drives is also available.

A

b

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Type Link A [mm] z1 b [mm] Output Gear type Gross pitch torque machine [kNm] weight [t]

B1HD 140 2410 21 400/3 15 706/115/K32 14B1HD 140 2464 23 300/3 15 GFT17/88/V45 12B3HD 155,6 2553 23 300/3 15 707/105/V55 13B4HD 171,05 3610 23 500/3 35 F34/128/K56 20B4HD 171,05 2820 21 330/3 25 GFT24/137/V55 20B4HD 171,05 2580 23 360/3 30 2400/75/V75 23B60 190 3700 21 600/3 44 F44/148/K63 39B6HD 202,8 4615 23 750/3 80 F80/148/V107 53B6HD 202,8 4780 23 750/3 100 F100/175/K107 64B6HD 202,8 3790 21 600/3 55 F55/124/K90 37B7BHD 215,9 4993 23 750/3 130 F130/206/K125 82B7BHD 215,9 4020 23 850/3 80 F80/148/K125 60B7BHD 215,9 3595 23 850/3 80 F80/148/K90 45B7BHD 215,9 4975 23 900/3 130 717/148/K160 82B8B 228,6 5470 23 900/3 130 717/148/K160 90B8B 228,6 5085 25 800/3 160 F160/190/K180 125B8B 228,6 5543 25 900/3 180 F180/206/K180 125B8B 228,6 5987 23 800/3 220 F220/190/K180 125B9HD 260,35 6100 22 900/2 220 F220/248/V160 125B9HD 260,35 7010 25 750/2 330 GFT330/187/K355 190

drilling sidEframEs

Drilling operations place unique loads on drilling sideframes. To meet this challenge, we have engineered and

designed heavy duty frames based on long years of experience in building drilling frames for all common

track sizes.

Heavy duty pivot joint steelframes with reinforcements in high load areas.

Extra long wave profile heavy duty chain guides.

Raised top roller position to ensure the necessary track chain clearance.

Final drives with mechanical disengagement to allow the quick relocation of the machine.

Mechanical, hydraulic and gas tensioning systems.

A wide range of hydraulic final drives is also available.

A

b

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CT 7.2 C

C05E/2014

lifelongariloman.com

www.titan-intl.comwww.group-itm.com

Titan InternationalDes Moines, Iowa, USAFreeport, Illinois, USABryan, Ohio, USAQuincy, Illinois, USASaltville, Virginia, USASão Paulo, Brazil

Voltyre-Prom Volgograd, Russia(Majority Share)

Titan Mining Services (TMS)SWTAlberta, Canada

Titan Mining Services (TMS)Titan Australia Pty LtdEmerald, QLD, AustraliaKalgoorlie, WA, AustraliaKarratha, WA, Australia

Muswellbrook, NSW, AustraliaPerth, WA, AustraliaPort Hedland, WA, AustraliaSydney, NSW, AustraliaYatala, QLD, Australia

Titan Mining Services (TMS)PT Titan Wheels IndonesiaJakarta, Indonesia

Titan Mining Services (TMS)Titan Wheels South Africa (Pty) LtdNuffield, Springs, SA

Titan Mining Services (TMS)Aros del Pacifico S.A.C.Lima, Peru

Titan Mining Services (TMS)Aros del Pacifico S.A.Santiago, Chile

Titan Steel Wheels LtdKidderminster, UK

Titan Distribution (UK) LtdSt. Helens, UK

Titan Italia SpACrespellano (BO), ItalyFinale Emilia (MO), ItalyJesi (AN), Italy

Titan France SASFlers, France

Titan Asia A.S.Aydin, Turkey

Wheels India LtdTamilnadu, India (Minority Share)

Italtractor ITM SpAFanano (MO), ItalyCeprano (FR), ItalyPotenza, Italy

Titan Intertractor GmbHGevelsberg, Germany

Pyrsa Piezas y Rodajes S.A.Monreal del Campo (Teruel), Spain

Intertractor America Corp.Elkhorn, WI, USAWinston-Salem, NC, USA

ITM Latin America LtdaAtibaia, São Paulo, Brazil

ITM Track (Tianjin) LtdTianjin, P.R. of China

Titan ITM (Tianjin) Co. LtdWDA Tianjin, P.R. of China

Titan ITM Japan LtdAkasaka, Tokyo, Japan