understanding industrial processes, measurement & controls
TRANSCRIPT
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UNDERSTANDING INDUSTRIAL PROCESSES, MEASUREMENT, &
CONTROL
Rajabahadur V. Arcot Course Director
ISA Accredited Trainer & Mentor President and CEO, RR Concepts
Director Asia Operations, Spitzer and Boyes LLC
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This course is organized with the support from ISA
and a certificate of participation will be issued
The training course content is based on ISA’s
training course “Understanding Industrial Processes, Measurement, and Control - Training
Module FG05
Course Director Rajabahadur V Arcot
ISA Accredited Trainer & Mentor
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Training Objectives • Skill & competency development
• Empower students to be to successfully embark on their careers in industrial automation
• To fill the skill-gap that exists between the industry needs and expectations and students emerging out of engineering courses
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Student Expectations
Students seek expanding career opportunities and aspire to find placement in growing companies. They are conscious
of the fact that under the existing economic conditions job aspirants out number job
opportunities. They also are acutely aware that they need to have the necessary skills
required by the industry.
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Industry Needs
Industrial companies, such as electric power plants, cement plants, refineries,
pharmaceuticals, automotive, metals and mining plants (large industrial verticals in
India), automation supplier, system integrator, engineering, and information
technology companies need skilled automation professionals
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Industry Expectations
Both end user and automation companies expect the engineers
emerging after successfully completing the course must possess the necessary skills required to perform the tasks and
duties
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Competencies may incorporate a skill, but are MORE than the skill,
they include abilities and behaviors, as well as knowledge that is fundamental to the use of
a skill
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Training Agenda Understanding Industrial Automation
• Automation - PAS and FA • Types of Industries - Process & Discrete • Definition & Types of Process Industries -
Continuous & Batch Processing • Typical - Continuous Processes & Batch
Industry Examples
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Workshop Agenda Understanding Automation Architecture
– P&ID and ISA symbols)
• Development of Process Control Loop and P&ID
• Reinforce knowledge about of ISA symbols
• Group exercise – generation of a P & I Diagram
• P&ID development exercise
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Workshop Agenda Measurement-Performance Parameters
• Review Accuracy, Repeatability, Dead Band, Hysteresis etc.
• Review of other Instrument Performance Parameters
• Calibration
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Workshop Agenda Process Parameters and Transmitters
• Important Process Parameters & Various Types of Transmitters
• Installation/Connections • Analogue and Digital Transmitters • Communication Buses • Transmitter Diagnostics/ Asset
Management
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Workshop Agenda Regulatory Controls
• Review of PID Control & Process Dynamics
• Review of Tuning – Manual and Auto • Cascade, Ratio, Feedforward & Feedback
Controls • Overview of Advanced Process Controls • Demo using Universal Process Control
Trainer
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Workshop Agenda Final Control Elements – Control valves
• Control Valve Construction • Various Types of Control Valves and
Accessories • Control Valve Sizing • Control Valve Selection
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Workshop Agenda Introduction to PLC
• PLC Architecture • Various types of IOs • Typical Applications • PLC Programming and ISA Standard IEC
61131
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Workshop Agenda Demonstration of the PLC programing
and working
• PLC Architecture and working • PLC programing exercise • Programing exercise
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Workshop Agenda Introduction to DCS
• DCS Architecture • Various types of IOs • Typical Applications • HMI
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Workshop Agenda Demonstration of Data Acquisition
System Working
• DDC system Architecture and working
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Workshop Agenda Introduction to SCADA
• SACDA Architecture • Remote Telemetry Units (RTUs) • Typical Applications – Pipeline,
Transmission and Distribution
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Workshop Agenda Introduction to SIS
• Brief introduction to Hazardous area classification
• Explosion Proof Enclosure and Intrinsic Safety
• Safety Instrumented System, Safety Instrumented function. and Safety Integrity level
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Workshop Agenda Project Engineering and Documentation
• Design & Engineering Specifications • Specification Sheets • Piping and Instrument Diagrams (P&ID) • Process Flow Diagrams (PFD) • Control Loop Diagrams • Power & Air Distribution Schematic • Cable & Impulse Pipe Drawings • Panel Layout and Transmitters Rack Drawings
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Workshop Agenda Career Opportunities
• Industrial Internet of Things (IIoT) • Industry 4.0 • Digital India • Smart Cities • Cyber Security • Make in India and Industrial Growth • Technology Companies
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Thanks