understanding power quality iiee csc ust

23
1 Understanding Power Understanding Power Quality Quality February 7, 2007 University of Sta. Tomas Marvin Ryan G. Bathan Power Quality Team Power Services / MERALCO Objectives Objectives To understand the concept of EMC and what specifically becomes a power quality problem To establish collaboration among involved parties in dealing with PQ problems Objectives Objectives To have a common understanding of power quality and its attendant terminology To be acquainted with the typical causes and solutions to specific power quality problem

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Page 1: Understanding Power Quality IIEE CSC UST

1

Understanding Power Understanding Power

QualityQuality

February 7, 2007

University of Sta. Tomas

Marvin Ryan G. Bathan

Power Quality Team

Power Services / MERALCO

ObjectivesObjectives

• To understand the concept of EMC and what specifically becomes a power quality problem

• To establish collaboration among involved parties in dealing with PQ problems

ObjectivesObjectives

• To have a common understanding of power quality and its attendant terminology

• To be acquainted with the typical causes and solutions to specific power quality problem

Page 2: Understanding Power Quality IIEE CSC UST

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Power QualityPower Quality

Power Quality - the quality of the voltage, including its frequency and the resulting current that are measured in the Grid, Distribution System, or any User System

Quality?Quality?

Quality is a relative term

Power Quality is relative to the sensitivity of a device, equipment, or system

Power Quality ProblemPower Quality Problem

"Any power problem manifested involtage, current, or frequency deviation that results in failure or mis-operation of

utility or end-user equipment."

Page 3: Understanding Power Quality IIEE CSC UST

3

PQ Problem IllustratedPQ Problem Illustrated

NormalNormal

Failure

Failure

Power Quality IssuesPower Quality Issues

Power quality issues may be viewed

from three different perspectives:

2 End-user

2 Utility2 Equipment Manufacturer

PQ Problem Solution: PQ Problem Solution:

A joint effortA joint effort

• Solution to PQ problems is not the responsibility of only one party.

• The solution is a concerted effort between the power supplier, the electricity user, and equipment manufacturer.

Page 4: Understanding Power Quality IIEE CSC UST

4

MERALCO Power Quality TeamMERALCO Power Quality Team

Profile:

PEE – 1

REE – 5

RME – 1

MBA – 1

Trainings:

Attended various PQ conferences/trainings here and abroad

Seminars conducted:

Regular speaker in PQ seminars and lectures

PQ ServicesPQ Services

PQ ServicesPQ Services

Page 5: Understanding Power Quality IIEE CSC UST

5

PQ ServicesPQ Services

PQ ServicesPQ Services

Voltage Sag ProblemVoltage Sag Problem

Voltage Unbalance ProblemVoltage Unbalance Problem

TransientTransient

HarmonicsHarmonics

InterestingInteresting

CC

AA

SS

EE

SS

TT

UU

DD

YY

Page 6: Understanding Power Quality IIEE CSC UST

6

BackgroundBackground

• series of compressor breakdowns

• 5 replacements since the installation of their 3 compressors

• Refrigeration experts says that the power supply caused the breakdown

• Customer requested for technical assistance in characterizing their power supply

Simplified Schematic DiagramSimplified Schematic Diagram

S1

S2

S3

R1

R2

R3

• Compressor - 230Vac, 3-phase, 60Hz

• Contactors - 240 Vac, 75 FLA, 450 LRA

Current Voltage

Compressor S1 S2 S3 R1 R2 R3 L1 –L2 L2 –L3 L3 –L1

1 44.8 44.1 43.5 46.7 41.0 48.0

2 31.5 35.2 34.6 31.5 35.9 35.2

3 39.7 39.7 38.0 36.7 40.0 37.9

228.3 232.8 228.3

64% FLA

Voltage ProtectionVoltage Protection

• Programmable Voltage Monitor

• ±10% over and under voltage set-point

• 5% voltage unbalance set-point

Page 7: Understanding Power Quality IIEE CSC UST

7

Compressor 3 Inrush Compressor 3 Inrush

CurrentCurrent

760 Amperes.

Compressor #3 was

started.

180 Amperes.

Represents the

current drawn by

the AHU,

condenser, and

compressor.

80 Amperes.

Loads running

were the AHU

and condenser.

Compressor 1 Inrush Compressor 1 Inrush

CurrentCurrent

32 A

320 A

60 A

Compressor 1 Inrush Compressor 1 Inrush

CurrentCurrent

30 A

350 A

70 A

Page 8: Understanding Power Quality IIEE CSC UST

8

RMS Voltage VariationRMS Voltage Variation

RMS Voltage Profile

215

225

235

245

255

265

275

8/3

0/0

4 1

5:0

0

8/3

1/0

4 1

2:0

0

9/1

/04 9

:00

9/2

/04 6

:00

9/3

/04 3

:00

9/4

/04 1

:00

9/4

/04 2

2:0

0

9/5

/04 1

9:0

0

9/6

/04 1

5:3

3

9/7

/04 1

2:3

3

9/8

/04 9

:33

9/9

/04 6

:33

9/1

0/0

4 3

:33

9/1

1/0

4 1

:33

9/1

1/0

4 2

2:2

3

9/1

2/0

4 1

9:2

3

9/1

3/0

4 1

6:2

3

9/1

4/0

4 1

3:2

3

9/1

5/0

4 1

0:2

3

9/1

6/0

4 7

:23

Date & Time

Vo

ltag

e

V RM S AB (V)

V RM S BC (V)

V RM S CA (V)

Transformer tap

change.Overvoltage

incidents.

RMS Voltage VariationRMS Voltage Variation

Monitoring Site Minimum Average Maximum Count

Compressor 3 95.67% 103.79% 112.31% 264

Compressor 1 96.42% 101.80% 106.61% 141

Voltage UnbalanceVoltage Unbalance

Monitoring Site Minimum Average Maximum Count

Compressor 3 0.08% 0.62% 1.09% 264

Compressor 1 0.16% 0.50% 0.98% 141

Page 9: Understanding Power Quality IIEE CSC UST

9

Voltage & Current HarmonicsVoltage & Current Harmonics

• Maximum Voltage THD » 3.88%

• Average Voltage THD » 2.06%

• Maximum Current TDD » 10.72%

• Average Current TDD » 1.97%

Compressor CyclingCompressor Cycling

Compressor 3

DateNumber of

Starts

30-Aug-04* 6

31-Aug-04 20

1-Sep-04 20

2-Sep-04 4

3-Sep-04 1

4-Sep-04 1

5-Sep-04 0

6-Sep-04 1

7-Sep-04 2

8-Sep-04 1

9-Sep-04 3

10-Sep-04** 2

*Started at 3:30 PM **Ended at 3:48 PM

The number of start and stops the compressor makes could be greaterthat those listed in the table!

Compressor CyclingCompressor Cycling

Compressor 1

Date Number of Starts

10-Sep-04* 7

11-Sep-04 10

12-Sep-04 0

13-Sep-04 30

14-Sep-04 35

15-Sep-04 31

16-Sep-04** 18

*Started at 3:48 PM **Ended at 1:08 PM

Page 10: Understanding Power Quality IIEE CSC UST

10

Causes of Intermittent CyclingCauses of Intermittent Cycling

• Too sensitive Voltage protection

• Erratic operation of low pressure switch

• Insufficient refrigerant

• Closed suction service valve

Causes of Intermittent CyclingCauses of Intermittent Cycling

• Partially open discharge valve

• Insufficient fluid flowing through the

condenser

• Presence of air in the system

ConclusionConclusion

• Power supply characteristics conforms

with the PDC recommended limits and therefore could not have caused the compressor breakdowns.

• It is the intermittent cycling of the compressors that lead to its premature failure.

Page 11: Understanding Power Quality IIEE CSC UST

11

RecommendationRecommendation

Coordinate closely with your supplier to address the intermittent cycling of the

compressors.

General PQ Evaluation General PQ Evaluation

ProcedureProcedure

Ξ Problem Category Identification

Ξ Power Measurements & Data Collection

Ξ Solution Range Identification

Ξ Solution Evaluation

Ξ Optimum Solution

Solution Range IdentificationSolution Range Identification

� Equipment Design/Specification

� Customer Systems

� Utility Distribution System

� Utility Transmission System

Page 12: Understanding Power Quality IIEE CSC UST

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Good Day!Good Day!

For your comments / suggestions / questionsFor your comments / suggestions / questions

MARVIN RYAN G. BATHANMARVIN RYAN G. BATHAN

[email protected]@yahoo.com

1622-3591

Voltage UnbalanceVoltage Unbalance

Maximum deviation from the average of the three-phase voltages divided by the average of the three-phase voltages, usually expressed in percent

t

•Unbalanced distribution of single phase loads•Unstable system neutral•One-phase out power supply

BackgroundBackground

Customer business is lead recycling

Customer complained of frequent breakdown of 3-phase motors

Page 13: Understanding Power Quality IIEE CSC UST

13

Profile of Voltage UnbalanceProfile of Voltage UnbalanceVoltage Unbalance Trend

0

1

2

3

4

5

6

7

8

9

10:1

1

3:1

1

20:1

1

13:1

1

5:4

5

22:4

5

15:4

5

9:4

5

2:4

5

19:4

5

12:4

5

5:4

5

22:4

5

15:4

5

8:4

5

1:4

5

19:4

5

12:4

5

5:4

5

22:4

5

15:4

5

8:4

5

1:4

5

18:4

5

11:4

5

4:4

5

22:4

5

Time

Vo

ltage U

nb

ala

nce (%

)

SolutionSolution

Redistribution of single-phase welding machines

Voltage SagVoltage Sag

A decrease in RMS voltage between 10% to 90% of the nominal value for duration from half cycle to 1 minute

1 minute

or less

Starting of electric motorsSwitching “on” of large loadsFault on either distribution, transmission, or generation systems

Page 14: Understanding Power Quality IIEE CSC UST

14

Voltage SagVoltage Sag

410

420

430

440

450

460

0.000 0.025 0.050 0.075 0.100 0.125 0.150

PerkinElmer Main - 6/3/2004 14:50:13.142

EPRI/Electrotek PQView®

RM

S V

olta

ge

(V

)

Time (s)

V RMS AB V RMS BC V RMS CA

• Nominal Voltage: 460V• Magnitude: 88.41%• Duration: 4 cycles• Cause: Fault on the

adjacent substation

Susceptibility Susceptibility

CurveCurve

Information Technology Industry Council (ITIC) curve was developed to accurately reflect the performance of computer-type equipment.

It is generally applicable to other equipment containing solid-state devices.

Voltage Sag ProblemVoltage Sag Problem

• Mall somewhere in the north

• 3 transformers, 1.5MVA each, 34.5kV / 230V

• Mall tenants are complaining of power “fluctuations” that causes equipment

shutdown

• Mall pumps and fans shutdown on power “fluctuations”

Page 15: Understanding Power Quality IIEE CSC UST

15

Monitoring ResultsMonitoring Results

Within

RecommendedLimits

2.5% 1.85%1.02%0.38%Voltage Unbalance

Vca – 3.94%

5%13.59%Vbc – 4.37%0.66%Outside

RecommendedLimits

Vab – 3.63%Current Total DemandDistortion

Vca – 1.18%

5%2.50%Vbc – 1.20%0.31%

WithinRecommended

Limits

Vab – 1.16%Voltage

HarmonicDistortion

Vca – 101.15%

±10%105.83%Vbc – 103.32%99.83%RMS VoltageWithin

RecommendedLimits

Vab – 102.37%

CommentLimitsMaximumAverageMinimumParameter

Voltage SagsVoltage Sags

Transient1 cyc89.41%14:108/17/05

Transient5 cyc69.09%14:108/17/05

No data1 cyc81.87%11:008/15/05

ShutdownNo data4 cyc70.11%10:238/11/05

Transient13 cyc88.02%16:488/6/05

ShutdownTransient5 cyc71.39%16:468/2/05

Lightning4 cyc88.32%18:338/1/05

line trip2 cyc88.77%12:517/31/05

NPC 230kV3 cyc82.86%12:517/31/05

Transient2 cyc87.67%13:277/30/05

7 cyc36.12%18:427/26/05

9 cyc34.79%18:417/26/05

8 cyc36.67%18:407/26/05ShutdownEquipment Failure

9 cyc38.75%18:367/26/05

Effect on

Customer

Coincident DataDurationMagnitudeTimeDate

Findings / RecommendationFindings / Recommendation

• Voltage regulation, unbalance, and voltage harmonics are within prescribed limits

• Adjust the -5% under-voltage relay setting to -10% and include 1 sec delay

• Holding coils could be installed to increase voltage sag ride-through

• Reduce ITDD levels to within limit

Page 16: Understanding Power Quality IIEE CSC UST

16

Customer FacilityCustomer Facility

• High rise residential building

• 2 - 53 story buildings with 396 semi-furnished units

• each unit is equipped with two refrigerators and two freezers

(personal-size)

Supplier InvestigationSupplier Investigation

“Cause of motor-compressor failure is due to low voltage”

Monitoring EquipmentMonitoring Equipment

Page 17: Understanding Power Quality IIEE CSC UST

17

Monitoring ResultsMonitoring ResultsPhase AB, BC and CA RMS Voltage Chart

220

225

230

235

240

245

15:3

5:0

0

17:3

5:0

0

19:3

5:0

0

21:3

5:0

0

23:3

5:0

0

1:3

5:0

0

3:3

5:0

0

5:3

5:0

0

7:3

5:0

0

9:3

5:0

0

11:3

5:0

0

13:3

5:0

0

15:3

5:0

0

17:3

5:0

0

19:3

5:0

0

21:3

5:0

0

23:3

5:0

0

1:3

5:0

0

3:3

5:0

0

5:3

5:0

0

7:3

5:0

0

9:3

5:0

0

11:3

5:0

0

13:3

5:0

0

15:3

5:0

0

17:3

5:0

0

19:3

5:0

0

21:3

5:0

0

23:3

5:0

0

1:3

5:0

0

3:3

5:0

0

5:3

5:0

0

7:3

5:0

0

9:3

5:0

0

11:3

5:0

0

13:3

5:0

0

15:3

5:0

0

Time

Volt

224

226

228

230

232

234

236

238

240

242

244

4 days monitoring

Monitoring ResultsMonitoring Results

VAB VBC VCA

Maximum 238.4 239.9242.7

(+5.52%)

Minimum227.0

(-1.3%)229.6 231.1

Nominal Voltage: 230V

Most Probable CauseMost Probable Cause

• Voltage sags and short duration interruptions can contribute to the degradation and eventually failure of the motors.

• If the motor-compressors were running prior to an interruption, large inrush current will be imposed on the motor winding as it tries to restart when power is restored.

• Results to over-heating and additional motor stress

Page 18: Understanding Power Quality IIEE CSC UST

18

RecommendationsRecommendations

• Installation of time delay switch. This will provide ample time for pressure equalization in the compressor and thus lower the motor load.

• Installation of a thermal protector on the motor-compressor. This will prevent burning of the motor winding due to overloading / overheating.

What is the best solution?What is the best solution?

1

3

EquipmentSpecification

ControlProtection

Over-all

ProtectionInsidePlant

4

Utility

Solution

Increasing Cost

Controls

Motors

Other Loads

2

Think about it….Think about it….

Page 19: Understanding Power Quality IIEE CSC UST

19

End of PresentationEnd of Presentation

Good day!

BackgroundBackground

An electrical service contractor offered Company X installation of additional capacitor banks to improve pf and avail of the pf discount

• Several days after the installation of the new capacitor banks, the existing old capacitor bank failed.

• The electrical service contractor sought the help of MERLACO PQ Team to determine the feasibility of installing a 1800 kVar capacitor at the high voltage feeder in place of the existing capacitor banks.

BackgroundBackground

Page 20: Understanding Power Quality IIEE CSC UST

20

Single Line DiagramSingle Line Diagram

Requirements for Requirements for

evaluationevaluation

• Magnitude of harmonic currents

• Equivalent circuit model

Channel Average Max im um

ITDD A 17.85% 25 .21%

ITDD B 17.17% 23 .87%

ITDD C 18.08% 24 .20%

Current TDDCurrent TDD

Measured using Dranetz-BMI 7100 PQ Node

Page 21: Understanding Power Quality IIEE CSC UST

21

Harmonic CurrentHarmonic Current

Statistical Summary of Current TDD and Harmonics

0.00%

5.00%

10.00%

15.00%

20.00%

25.00%

TD

D 3 5 7 9

11

13

15

17

19

21

23

25

TDD and Individual Harmonics

% o

f B

as

e C

urr

en

t

CP05

Average

CP95

PQView®

• Equivalent circuit for nth harmonic frequency

• Equivalent circuit for fundamental frequency

Equivalent CircuitEquivalent Circuit

• XT0 - tx impedance at fund. freq. ω0, 0.0649 pu

• XS0 - source impedance at fund. freq. ω0, 0.021189 pu

• XC0 - capacitor impedance at fund. Freq. ω0, 1.94 pu

• VCh - hth harmonic component of voltage across the

capacitor

• Vh - hth harmonic component of the voltage at

transformer secondary

• Ich - hth harmonic component of the current through

the capacitor

• Ih - hth harmonic current generated by the load

Variable DefinitionsVariable Definitions

Page 22: Understanding Power Quality IIEE CSC UST

22

• Determine hr

Let,

Which results to

h

C

S

C

S

Ch I

X

Xh

X

Xh

I

=

0

02

0

02

1

012

=−

C0

S0r

X

Xh

57.9021189.

94.1

0

0===

S

Cr

X

Xh

Resonant FrequencyResonant Frequency

Determine the effect of resonance to the capacitor current and voltage, and the load voltage

h

r

rCh I

h

h

h

h

I

=

2

2

2

2

1

=

2

2

1r

rhSCh

h

h

h

h

IjXV

+=

2

20

1r

rSThh

h

h

h

h

XhXjIV

Effect of ResonanceEffect of Resonance

Equations for equivalent

circuit for fundamental

frequency

00

0.1

CS

ChXX

I−

=

00

0

CS

CCh

XX

XV

−=

00

0

CS

Ch

XX

XV

−=

Effect of ResonanceEffect of Resonance

Page 23: Understanding Power Quality IIEE CSC UST

23

h Ih Ic Vc Vh

1 -1.00000* -0.51011* -0.95038* -0.92472*

3 0.02760 -0.00301 0.17814 0.00732

5 0.20403 -0.07664 2.72252 0.09594

7 0.05450 -0.06275 1.59227 0.04215

9 0.01023 -0.07852 1.54958 0.02290

11 0.03950 0.16233 -2.62120 -0.00043

13 0.01907 0.04161 -0.56850 0.00988

15 0.01060 0.01787 -0.21164 0.00801

17 0.04940 0.07231 -0.75549 0.04625

19 0.03610 0.04837 -0.45215 0.03958

21 0.01393 0.01758 -0.14873 0.01737

23 0.01300 0.01572 -0.12141 0.01808

25 0.00753 0.00883 -0.06271 0.01154

Effective voltage across the capacitor will

reach as high as 460% of nominal voltage!

Harmonic Current & Voltage Harmonic Current & Voltage

MagnitudeMagnitude

RecommendationRecommendation

Installation of the capacitor at the high

voltage feeder should be complemented with preventive measure/s to prevent harmonic resonance. This could be

through:

– installation of reactors at the capacitor for harmonic de-tuning or

– filtering of the harmonics at the harmonic generating load.