union quality plastics ltd. putting quality first since 1981
TRANSCRIPT
UNION QUALITY PLASTICS LTD.
Putting Quality First Since 1981
Introduction and History• M/S Union Quality Plastics were established in the year
1981 and went public in 1992• We manufacture high quality HDPE/LDPE tarpaulins.• This is one of the Prime businesses in the portfolio of
Kathawala holdings
• Our head office is in Mumbai and our manufacturing facility is located in Gujarat
• Our annual revenue is Rs 25 CR (USD 5.5 million)
• PlexCouncil award for best exporter in 1999/2000
• Flat Organization for effective decision making.
• ISO 9001-200 QMS company
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VISION AND OPERATING PRINCIPLES
VISION
• To be a world class plastic and polymer facility with the ability to constantly innovate to deliver solutions that exceed our customers expectations
OPERATING PRINCIPLES
• Be quality conscious in everything we do
• Provide excellent value and prompt services
• Provide appropriate end-to-end solutions
• Ensure inclusive growth for all our employees
• Care of the environment
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STRUCTURE AND MANAGEMENT TEAM• Team includes:
• Zuzar Kathawala, Managing Director, an entrepreneur with 35 yrs of experience running a range of businesses.
• Sunil Tripathi, CEO, who has built on his plastic engineering degree 15 yrs of manufacturing experience
• Jayraman, Accounts, a veteran of 40 years in the field
• Rajesh Tayde, Quality Assurance, experienced in managing quality systems to maintain standards and guidelines given my organizations such as ISO/ISI/BIS.
• Mr Qusai Kathawala,expertise in R&D
• Mr Noel Selvaraj,MBA in Marketing,currently handling clients internationally and Corporates.
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BIS Products
BIS 15351HDPE Geomembrane for canal
lining Application
BIS 7903HDPE Tarpaulin used By farmers
Tarpaulin Products
Various Application uses of tarp
• Cap covers Bricks Industries• Chemical Industries• Sugar Industries• Textile/Spinning Mills• Shipping companies• Steel Industries/Steel Plants (to
cover coals)• Machinery Manufacturers• Food Industries• Agriculture applications• Poultry Industry
• Pound lining• Floor lining• Truck covers• Poultry curtains• Machinery covers• Fumigation covers• Railway wagon cover• Automobile covering• Swimming pool cover• Construction sites cover• Protecting grain heaps during
cultivation• Covering green house
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Tarpaulin Processing
Tape Extrusion
Weaving
Laminating
Slitting/Cutting/Rewinding
Heat sealing and Rope Sealing
Tarpaulin Finishing and Packaging
PRODUCTION PROCESS
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EXTRUSION WEAVING LAMINATION
Raw Materials: HDPE + Antifab + Master Batch
Equipment:
1. KTK-90mm Windsor Tape
2.Kolsite 90mm Tape plant.
Equipment:
1. HDN-4 (LOHIA STARLINGER), 18 nos.: up to 60” flat width with variable mesh size
2. HDN-6 (LOHIA
STARLINGER/GCL BANGLORE), 11 nos.: up to 104” flat width
3. HDN-8 (GCL BANGLORE), 2 nos.: up to 144” flat width Capacity 150 tons/month
Capacity 60 tons/month
Raw Materials for coating: LDP + LLDPE + Master Batch
Equipment:Unit A: 98” Die opening for up to 96” fabricUnit B-74” Die opening for up to 72” fabricUnit C-52” Die opening for up to 50” fabric
Also available--craft paper lamination: -sandwich material which acts like a Vapor corrosion inhibitor (VCI)
PRODUCTION PROCESS (contd.)
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STITCHING
TARPAULIN
To make bags for sugar, foam, textile, chemical, grain & other industries Capacity: 100,000 bags/month
Equipment:
•5 sealing machine that can produce sizes ranging from [6’ x 6’] to [100’ x 100’] •4 automatic eyeleting machines for efficient finishing
Capacity:175 tons/month.
GREEN INITIATIVES
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Go Green
• Sharp supervision, use of quality raw material, proper handling system and use of trolleys for wastage collection
• To reduce wastage during extraction, weaving, lamination & stitching, we ensure that we :
– use correct additives & master batches,
– complete regular maintenance,
– implement tight quality control and supervision during material inward & process stages
• Appropriate disposal of scrap for other uses.
• Obtaining ISO 14001 certification.
2008-09 2009-10 2010-110
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ExportLocal
Sales
Export, 30%
Local, 70%
Market Share
INTERNATIONAL NGO CLIENTS :
• UNICEF Sizes:12’ x 15’ -150GSM & 4mtr x 5mtr- 190GSM tarpaulin, large individual orders e.g. 10000 pieces.
• UNHCR Sizes: 4mtr x 5mtr, 12 x 12 mesh, 20000 pieces [80 Tons]
• POLYPACK USA Sizes: 4mtr x 5mtr, 12 x 12 mesh
• MANSOOR SAFETY PRODUCT DUBAI: Sizes:[60’ * 60’] tarpaulin for different field application
• TECHNO RELIEF KENYA
• JOMPISA SPAIN
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THANK YOU!
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