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Automation Unit Dose Packaging System A Set of Solutions for Patient Safety Logistics Automation

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Page 1: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

Auto

mat

ion

Unit Dose Packaging System

A Set of Solutions for Patient Safety

Logistics Automation

Page 2: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

Automation Patient Safety Economics

Automation of Logistic of Meds and Mats

At this scalable solution, you can start with unit-dose packaging automation up to mixed logistics of meds and mats.

Complete cycle, centralized and distributed logistics

Manual, semi-automatic and fully automatic modes at same equipment

Opus 30X packaging of Meds can make blisters, ampoules, bottles and kits at the same

machine.

Automation of logistics, added to Opuspac System solutions oriented to Patient Safety is a

unique approach to Hospital economics problems.

Unit dose re-packaging equipment, blister cutter, picking system for centralized logistic

and electronic dispensers are part of the information provided here.

Here we address to solutions for Automation.You may see another brochure for Patient Safetyand other for the incidence of these two drivers in Economics.

Vol. 1 of 3 Vol. 2 of 3 Vol. 3 of 3

Page 3: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

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A

B

Pharma Pharma

© 2017 - Opuspac

Mixed LogisticsSimplified ideal process for mats and meds

Patient

Room

Picking

Area

in the

Pharmacy

Opuspick

MasterCart

Pres-Pack

LEVOFloxacyn

Capsule 250 mg

SCOPOlamine

Ampoule 2 mL, A

PI = x m

g

RANITIdine

Capsule 150 mg

ACICLOvir

Capsule 200 mg

Patient N

ame

Date of Birth

Bed 323

16:00, Thursday, 0

6/May/17

LEVOfloxacin, 250 m

g, pill

SCOPOlamine, 2 m

L

D = Dose for th

e patient

20 mg in 500 m

L of serum

in 2 hours

PA = 40 mg/ampoule

Administer 2 m

L x 0,50 = 1,0 mL

Flow = 83 drops/minute

RANITIdine, 150 m

g, pill

ACICLOvir, 200 m

g, pill

Opus-MD

Prescription Readyto Patient-Time

MedicationDispenser

Decentralized Logistics

Centralized Logistics

A

B

Automatic Picking

Reception

Opuspac

Automatic

Unit Dose

Stock

Opus 30XUnit Dose Machine

BC 100Blister Cutter

Page 4: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

4

60 x 60 mm 60 x 100 mm 70 x 130 mm 90 x 150 mm 90 x 200 mm

Opus 30X

© 2017 - Opuspac

Units of blister

Ampouleup to 3 mL

Ampoule or Vialup to 20 mL

Vial + Ampoule

Kits of several products

Only one Machineto do all type of Packages

Packs and print information and codes starting a special roll of material where pre-made packages , are placed.Product feeding can be made: manually in case of groups of products, or kits, semi-automatic for ampoules, vials, blister, small bottles and also fully automatic for blister, ampoules, vials and small bottles, with operator doing other jobs meanwhile the machine is working, giving you a multitasking operator.

It can integrate with the HIS system of the hospital to download information to print.

Ÿ Very compact equipmentŸ Consumption only 1600 watts (basic

machine), Ÿ It has 22 alarms, Ÿ Two safety systems, Ÿ Two systems of control Ÿ Eleven motors Ÿ It gives instructions to operator from the

main machine display .Ÿ Output with disk is up to 2,600 units per

hour.

It can integrate with opcional fully automatic loader for blister or ampoules and bottles.

Page 5: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

55© 2017 - Opuspac

A B C

1x Opus 30X/3A +

1x Opus 30X/AB +

1x BC 100

Opus 30X Opus 30X

+ 3A

Opus 30X

+ BC 100

+ 3A

+ AB

D

A A B A B C D A B C D

AB3A

Opus 30X Opus 30X Opus 30X

BC 100

0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds

Same machine Opus 30X works at any configuration

With disk can do all type ofproducts. Without disk can

do kits

Blister cutter

Recommended

Configuration

Disk

Configuration according to your needs

Can do same as plusAautomatically packs

ampoules, vials, bottles

Can do same as plusAautomatically packs

pills

Page 6: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

6

BC 100

723 mm

13

16

mm

734

© 2017 - Opuspac

Specifications

Blister Cutter

A 200 beds hospital needs to cut about 30.000 doses per month.Rate of manual cutting is 400 cuts per hour. Cutting time is 75 hours per month.With automatic cutting machine (BC 100) is made at an average of 2,000 cuts per hour. As this cutting is done simultaneously

with others operations, then practically it is saved all the time of cutting.

Besides manual cutting is a repetitive effort that causes a professional lesion with possible legal claims.

Ÿ Fully automatic.Ÿ Receives up to 100 blister packs ready

to cut. Ÿ Blister size information is previouly

saved at the machine control.Ÿ Not every blister can be cut. See

following page.

Ÿ Output: up to 2,300 cuts per hour.Ÿ All safety devices included.Ÿ CE mark approved.Ÿ Cut blister is loaded to a container

ready to place on the following automatic equipment, AB feeder.

Page 7: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

7

min. 2.5mm

min.2.5mm

min. 2.5mm

min.2.5mm

min. 2.5mm

min.2.5mm

min.2.5mm

min. 2.5mm

45º 45º

min. 2.5mm

min.2.5mm

© 2017 - Opuspac

min: 5 mmMax: 15 mm

min.2.5mm

Configurations where the cut is possible

Other configurations and materials should be tested and approved by our Technical Department

Materials of blisterpackare PVC or PET plus aluminium.

Page 8: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

8

Opus 30X Opus 30X + AB

© 2017 - Opuspac

Semiautomatic Fully Automatic

Operation with disk, very flexible solution to pack 30 doses or more per batch.We supply with 4 disks for different sizes and type of products.Needs 220 volts, single phase connection.One model for 50 Hz and other for 60 Hz.Receives rolls up to 15,000 doses.Printer with 300 dpi. Witdh of printing 53 mm. Length up to 100 mm.Output: 2,600 doses per hour.

Fully automation Operation for blisterpacks cut with the BC 100 or manually.Output depends on type of blisterpack.99% efficiency.It also works with disk feeder semi-automatically.

Page 9: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

9

Opus 30X + 3A

© 2017 - Opuspac

Opus 30X + 3A + AB + BC 100

Fully Automatic Fully Automatic

Ful ly automation Operation for ampoules, small bottles and vials up to 20 mL or < 25 mm diameter.Disk is also supplied for semi-automatic operations and small batches.Output: 2,600 doses per hour.

Same Opus 30X machine can switch from disk to automatic loader of ampoules and vials (3A) to automatic loader of pills (AB).Ouput for disk and 3A is 2,600 per hours and output for AB depends on type of blister.

Page 10: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

10 © 2017 - Opuspac

Opus 4.0 software screens

Opus 4.0 Software

OPUS 4.0: Our software easily links the machine

printer to your IT system

• Can work on-line or off-line with your ERP (HIS).

• Easy to configurate.

• Several security levels for modifications.

• Includes database with information ready-to-use.

• Increases Patient Safety.

Page 11: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

11

2136 843

© 2017 - Opuspac

90+ Layouts At the layouts we emphasize:

Ÿ The route of administration

Ÿ The speed of administration

Ÿ The need to maintain exact time to

administrate

Ÿ The classification of the drug

Ÿ Risk of allergies to check

Ÿ Bleeding risk

Ÿ Do not administrate to pregnant.

Ÿ Falling risk

Ÿ Do not crush the pill

Ÿ Need to dilute

Ÿ Need to keep the patient at the room

for 2 hours

Ÿ Etc

Layouts are a group of informationlocated at the unit dose below the legal information, validity, etc.

Slow EV

Fall Risk

ControlVital

Signals

TerlipressinAmpoule 1 mL, API = 1mg

Validity: 31/08/2018 Batch:1234567Manufacturer XXXXXX CRF: 00000Pharmacyst: Bill Dankel

Communicate symptoms ofhypo or hyperclycemia

Subcutaneous

Cannot be admnistered EV

Medicine of ExactTime of Administration

Monitor allergicreactions

Ophthalmic

Slow EV

Fall Risk

CheckVital Signs

EV, IM, SC

Check VitalSigns

Do not administrateduring lactation

EV

Dilute before administering

High Alert

EV

Bleeding Risk

High Alert

Always DiluteRisk of Bradycardia,Hypotension, RespiratoryDepression and SeriousHeart

High Alert

EVFall Risk

Communicate GI changes

EV

Fall Risk

Medicine of ExactTime of Administration

Do Not Splitor Triturate

VO

Bleeding Risk

Do not administer intravenous

Intramuscular

Fall Risk

CheckVital Signs

Do Not Administrateto Woman

Deep IM

Page 12: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

12 © 2017 - Opuspac

Opuspick

LEVOFloxacyn

Capsule 250 mg

SCOPOlamine

Ampoule 2 mL, A

PI = x m

g

RANITIdine

Capsule 150 mg

ACICLOvir

Capsule 200 mg

Patient N

ame

Date of Birth

Bed 323

16:00, Thursday, 0

6/May/17

LEVOfloxacin, 250 m

g, pill

SCOPOlamine, 2 m

L

D = Dose for th

e patient

20 mg in 500 m

L of serum

in 2 hours

PA = 40 mg/ampoule

Administer 2 m

L x 0,50 = 1,0 mL

Flow = 83 drops/minute

RANITIdine, 150 m

g, pill

ACICLOvir, 200 m

g, pill

Master Cart Pres-PackDirect toPatient

or

This product is only availablefor foreign marketafter November 2018.

Electronic assisted picking for

Central Pharmacy with closed

drawers gives the process more

stability.

You can do centralized logistic oriented to

patient, preparing the exact drug and

materials the patient requires at such

period of the day.

Products can be grouped through Pres-

pack or loading a master cart.It is also possible to use Opuspick to load

the satellite Pharmacies.

Equipment is configurated according to

customer requirements in sizes and

number of boxes. Size of command module is 390 mm x 510

mm (deepness) and 212 mm height.

Additional module width 780 mm.Maximum configuration: 8 additional

modules. Each one is up to 96 drawers

(small size) per module and up to 6 divisions

per drawer, in total, each module: 576 SKU. Drawer opens only when system requests.

Then the barcode of drug is read making a

double checking.Includes touch screen display, computer,

label printer and barcode readers.

Page 13: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

13© 2017 - Opuspac

Opus MD

Opus MD Electronic Dispenser for Mats and MedsEverything is at closed drawers and it only

opens when the computer gives the

authorization.

It can be configurated according to exact

customer needs.

Different size of drawers than can be divided up

to 6 divisions per drawer.

All metal construction.

Upper doors for bulky materials.

Size of basic dispenser is 780 mm x 510 mm

(depth) and 2100 mm (height).

Up to 96 drawers. with 6 divisions and two

doors.

Additional modules are easy to add.

This product is only availablefor foreign marketafter November 2018.

Page 14: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

Oriented to Patient Safety

14 © 2017 - Opuspac

Who we are

We developed a machine to automate the unit dose process 9 years ago. Starting form scratch we are now a medium size company going very well.

At some moment, few years ago, one of the partners said: these people of Healthcare have many problems, we should help them.

We put Patient Safety goal on the mission statement of the company, and then things start to change. Being engineers we went to school to make post-graduation on Quality and Patient Safety.

Process began to accelerate. Our customers realized our passion for this matter was true.

Now we are at 450 hospitals, located in 14 countries.

The information provided by Opuspac System is good help to nurses who are the potential second victim.

We converted the unit dose package in a media of communication.

Developed software, machines and system to induce the reading of the drug name. We added to our staff Pharmacist Doctors to develop all the 90 layouts and we grew towards full automation process, making it simple and lower cost.

We intend to make our solutions easy available to Healthcare institutions of any size at many countries.

Page 15: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

H E A L T H

T O T A L

Health Group Oriented to Patient Safety

TEXAS, USA SAO PAULO, BRAZIL

R. Humberto Pela, 68Louveira, SP, Brasil - CEP 13.290-000

Phone +55 (19) 3878 [email protected]

www.opuspac.comblog.opuspac.com

BARCELONA, SPAIN

15© 2017 - Opuspac

Our Differentiation

Ÿ Full logistics cycle up to the patient.

Ÿ Fully automatic unit dose re-packaging with CE mark.

Ÿ Our Technical Assistance starts at machine display with photo

and text and persuasive tecnology.

Ÿ We cut blister and preserve the primary package.

Ÿ Same machine, Opus 30X is for all sizes, also kits.

Ÿ Our solution is scalable, starting with lowest investing.

Ÿ Our software Opus 4.0 allows to keep control of the printing

process.

Ÿ We supply many procedures and solutions to improve Patient

Safety.

Ÿ Our packaging induce reading the name of drug.

Ÿ We do have a system oriented to Patient Safety.450 customers in 14 countries

Page 16: Unit Dose Packaging System Logistics Automation Opuspac...3A AB Opus 30X Opus 30X Opus 30X BC 100 0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds Same machine Opus 30X works

Health GroupOriented toPatient Safety

R. Humberto Pela, 68 Louveira - SP - Brasil - CEP 13.290-000

Phone: +55 (19) 3878 1036

www.opuspac.comH E A L T H

T O T A L

TEXAS, USA SAO PAULO, BRAZIL

A Set of Solutions for Patient Safety

AutomationVol. 1 of 3

Patient SafetyVol. 2 of 3

EconomicsVol. 3of 3

BARCELONA, SPAIN