universal mag drive brochrue
TRANSCRIPT
Sizes in Series: 5Capacity to 45 M³/Hr (200 GPM)Pressure to 14 Bar (200 PSI)Viscosity 1 to 55,000 cSt (28 to 250,000 SSU) Temperature -84°C to +260°C (-120°F to +500°F)
Viking® Mag Drive Pumps
Eliminates pump seal maintenance
Dimensionally interchangeable design eliminates repiping
Highest level of liquid containment available
Multiple port sizes, types & ratings available
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Dimensionally Interchangeable, Sealless Mag Drive Pumps for Crucial
Liquid Containment Applications
� Viking Universal Mag Drive Series
Viking® AdvantagesPerformance▪ Nopackingormechanicalsealsmeansnosealfailureorreplacement▪ Easilyhandlesbothhighandlowviscosityfluids▪ Reducematerialloss,contaminationandgeneralhousekeeping▪ Simpledesign,easytomaintain▪ Provenreliability,100yearsofexperience
Technology▪ DimensionallyinterchangeablewithViking’sUniversalSealand
HeavyDutyBracketedpumps▪ Provenseallessdesign▪ Simplesolutionforupgradingexistingpumps▪ Short-term,dry-runcapabilitiesforeasylineclearingoremptyingtanks
withoutdamagingpump▪ Vikingdevelopedthe1stcommerciallyavailableinternalgear
magdrivepump
Productivity▪ Highestlevelofliquidcontainmentavailable▪ Eliminatesdowntimeduetosealreplacement▪ Localinventoryandsupportworldwide▪ Bi-directionalpumpdesignforenhancedapplicationflexibility▪ Lowerlifecyclecost▪ 3yearwarranty
Available Options▪ MultiplePortSizes,TypesandRatingsavailableIncludingThreaded,
Raised,andFlat-faceFlanged▪ JacketingOptionsavailableforCriticalAreasofpumpIncludingthe
Casing,HeadandReliefValve▪ Materialsofconstruction:steel,stainlesssteel,andcastiron▪ Specialconstructionoptionsforbushings,shaft,pin&clearancesavailable▪ Protectivedeviceoptionsinclude:powerloadmonitor,temperaturemonitor,
andlowflowdetector▪ Otheroptionsinclude:casingandcanisterdrains,andgaugeports
TheUniversalMagDriveprovidesadimensionallyinterchangeablefootprintwiththeViking'sUniversalSealandHeavyDutyBracketedpumps.Thisallowsfor an easy upgrade from packing or mechanicalsealstoseallessMagDrivetechnology,providingthe highestlevelofliquidcontainmentavailabletoday.
Performance Envelope
25 50 75 100 125 150 175 200
Capacity (GPM)
40302010
Capacity (M3/Hr)
50
100
150
200
2.5
5
7.5
10
12.5
Pres
sure
(PSI
)
Pres
sure
(Bar
)
15780 RPM 640 RPM
Stainless Steel
Cast Iron & Steel
KK L/LQ LL LSK
Viking Universal Mag Drive Series �
Applications
Model Number Key
L S 8 1 2 4 A-325 RField 1 Field 2 Field 3 Field 4 Field 5 Field 6 Field 7 Field 8 Field 9
Hard-to-Seal Liquids
Shaftsealleakageisthenumberonecauseofpumpdowntimeandmaintenance.Shaftsealswearfasterwhenliquid,airandheatcombineatthesealtocausechemicalreactions,like:• Crystallization (e.g.isocyanates).Abrasivecrystalscauseprematurewear.
• Sticking(e.g.adhesives,epoxyresins,paints).Sealfacesbondwhenpumpstops,andfailsatstartup.
• Varnishing(e.g.petroleumproducts).Layerbuildsuponsealfacescausing separation.
Typical Applications: • Isocyanates• Sodium Hydroxide• Adhesives• Epoxy Resins
Hazardous & Reactive Liquids
Shaftsealscanallowliquidsandvaporsout,causinghazardousexposure,andcanallowairin,causingunwantedchemicalreactions.Traditionalsealedpumps,includingthosethatrequireflushing,quenchingandbarrierfluids,aresubjecttothesamefailuresassingleseals,withtheadditionalcostandmaintenanceheadachesoftheassociatedequipment(pumps,pressurevessel,tubing/piping,filters,etc.).Whenthecostsofenvironmentalcontrolsareconsidered,thedimensionallyinterchangeableUniversalMagDriveSeriesisthemostcost-effectivealternative.
Typical Applications: • Volatile Organic Chemicals• Hazardous Chemicals• LPG and Ammonia• Reactive Chemicals
�4/7 Operations
Unplanneddowntimetofixaleakysealisunacceptableinfacilitieswithcontinuousprocesses,likerefineries,chemicalplantsandpapermills.Evenwhenpumping“safe”liquids,sealsaresubjecttomechanicalproblemslikelossofcompression,misalignmentofpumpanddriver,impropersealinstallation,shaftdeflectioncausingoff-centerfaces,suctionlift(vacuum)causingfaceseparation,andmanyothers.Ifyoucan’taffordpumpdowntime,theUniversalMagDriveSeriesoffersexceptionalup-timereliabilitythroughitsrobust,seallessdesign.
Typical Applications: • Refineries• Chemical and Polymer Plants• Paper Mills• Pipelines
Jacketing:1=Non-JacketedBracket
Shaft Sealing:8=Sealless
Material of Construction:3=SteelExternals4=CastIron7=StainlessSteel
Size:KKKLLQLLLS
Series Edition:A=OriginalDesign
Drive Configurations:__=StandardPumpD=DirectDriveR=ReducerDriveP=PurchasedReducer
Torque Specifications:K-KK=90Ft-lbK-KK=180Ft-lbL-LS=325Ft-lb
2=Bearing ShaftSupport
4 Viking Universal Mag Drive Series
Viking® BenefitsA
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■ Dimensionally InterchangeableProven,dimensionallyinterchangeabledesignforViking'sUniversalSealandHeavyDutyBracketedpumpsaswellascompetitivepumpsthatduplicateViking'sfootprint.Provides simple solution for upgrading existing pumps, utilizing existing reducer, motor, coupling, guard, wiring and base.
■ Multiple Port ConfigurationsMultipleportsizes,typesandratingsareavailableincludingthreaded,raisedandflatfaceflanged(125#,150#,250#&300#). Provides easy solution to match customer requirements for quick, easy installation.
■ No Special Tools RequiredJackboltsforcouplingdisassemblyarestandardwiththepump.Simplifies maintenance and reduces planned downtime.
■ Lifting Lug IncludedAllowsforeasierpumphandlingwheninstalling,removingordisassemblingpump.Simplifies installation.
■ Drive OptionsMultipledriveoptionsareavailableincludingreducer,andvariablespeeddrive. Drive configurations provide easy solutions to match customer requirements for quick, easy installation.
■ Rotatable CasingUniversalSealpumpsareequippedwithcasingsthatcanbepositionedtomeetcommonpipingconfigurations,including90°andoppositeporting. Shortens and simplifies installation with no special tools required for quick installation.
■ Heavy Duty Bearings and BushingsProven,ruggedpumpdesignequippedwithheavy-dutybearingsandbushings.Provides enhanced shaft support extending pump and in-canister bushing life.
■ 3-Year WarrantyBestinclasswarrantythatcoversworkmanshipandmaterials.Warranty is � years longer than the competition for greater peace of mind.
■ Proven DesignPumphasonlytwomovingpartsproveninthousandsoftoughapplicationsaroundtheworld.Simple design minimizes service requirements while providing unmatched durability and reliability.
■ Innovative Magnet DesignInnermagnetisencapsulatedinalaserweldedstainlesssteelcanister.One-piece design extends pump life and eliminates maintenance.
Viking Universal Mag Drive Series �
■ Short-term Run-Dry CapabilityShort-termrun-drycapabilityispossibleduetostateoftheartdesignandmagnettechnology.Protects the pump during priming and accidental empty-tank situations.
■ Relief Valve, StandardPumpscomewithanadjustableinternalpressurereliefvalveonstandarddesign.Jacketedpressurereliefvalvesareavailableinsteelandstainless.Protects pump from over-pressure.
LOW
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■ Dual Thrust Control WashersPositivecontrolofrotorpositionformoreaccurateflow,alsoreducespumpwear.Provides lower life cycle costs and improves process control capability.
■ Externally Adjustable Relief ValveReliefvalvecanbeadjustedwhileinservicewhenprocessconditionschange.Provides maximum process up-time.
■ Adjustable End ClearanceAllowsthepumptobeadjustedfordifferentviscositiesandtemperaturesifprocesschanges,increasingproductivity.Single point adjustment maintains and maximizes pump efficiency, extending life.
■ Multiple Material OptionsWidearrayofpumpconstructionmaterialsavailableforinternalandexternalcomponentsallowbroadchemicalandtemperaturecompatibilityonlubricatingandnon-lubricatingliquidstomatchyourapplicationneed.Custom configured pumps lengthen life of pump for lower total cost of ownership.
■ Optimized EfficiencyProven,optimizedgearandpumpgeometrymaximizesoverallefficiency.Reduces product operating cost, providing a lower total cost of ownership.
■ Higher Pressure CapabilitiesThrustcontrol,enhancedshaftsupportandawideselectionofmaterialspermitshigherpressurecapabilities.Permits single pump standardization for multiple liquids and applications.
■ Bi-directional Pump DesignBi-directionalpumpingdesigneliminatescostofsecondpumpandpipingneededforloadingorunloadingorlinestripping.Provides application flexibility and reduces system costs.
� Viking Universal Mag Drive Series
UniversalMagDriveSeriesConstruction
Materials of Construction
Kalrez® is a registered trademark of DuPont Performance Elastomers.Viton® is a registered trademark of DuPont Performance Elastomers.
ComponentCast Iron
Series 81�4ASteel Externals
Series 81��AStainless Steel
Series 81�7A
Casing CastIronASTMA48,Class35B
SteelASTMA216,GradeWCB
StainlessSteelASTMA743,GradeCF8M
Head CastIronASTMA48,Class35B
SteelASTMA216,GradeWCB
StainlessSteelASTMA743,GradeCF8MCaseHardened
Bracket CastIronASTMA48,Class35B
CastIronASTMA48,Class35B
CastIronASTMA48,Class35B
IdlerStandard CastIron
ASTMA48Class35BCastIron
ASTMA48Class35BStainlessSteel
ASTMA743,GradeCF8MCaseHardenedOptional Material NA NA Non-GallingStainlessandPPSComposite
RotorStandard ①CastIron
ASTMA48,Class35B①CastIron
ASTMA48,Class35BStainlessSteel
ASTMA743,GradeCF8MCaseHardened
Steel Fitted SteelASTMA148,Grade80-50
SteelASTMA148,Grade80-50 NA
Rotor Shaft
Standard SteelASTMA108,Grade1045
SteelASTMA108,Grade1045 CoatedStainlessSteel
Steel Fitted HardenedSteel ASTMA108,Grade1045
HardenedSteel ASTMA108,Grade1045 NA
Idler Pin HardenedSteelASTMA108,Grade1045
Hardened SteelASTMA108,Grade1045 CoatedStainlessSteel
Idler Bushing
Standard CarbonGraphite CarbonGraphite CarbonGraphiteOptional Material HardenedCastIron HardenedCastIron SiliconCarbide
Internal Pressure Relief Valve CastIronASTMA48,Class35B
SteelASTMA216,GradeWCB
StainlessSteelASTMA743,GradeCF8M
Canister 316LStainlessSteel 316LStainlessSteel 316LStainlessSteel
Canister Bushing
Standard CarbonGraphite CarbonGraphite CarbonGraphiteOptional Material HardenedCastIron HardenedCastIron SiliconCarbide
Thrust Washers
Standard HardenedCastIron HardenedCastIron SiliconCarbideOptional Material SiliconCarbide SiliconCarbide NA
Coupling Magnets
Standard NeodymiumIronBoron NeodymiumIronBoron NeodymiumIronBoronOptional Material SamariumCobalt SamariumCobalt SamariumCobalt
O-ringsStandard BunaN BunaN PTFE(Derivative)Encapsulated
Optional Materials Viton®,PTFE(Derivative)Encapsulated,Kalrez®
Viton®,PTFE(Derivative)Encapsulated,Kalrez® Viton®,BunaN,Kalrez®
Adapter Plate CastIron ASTMA48,Class35B
Steel ASTMA216,GradeWCB
StainlessSteel ASTMA743,GradeCF8M
Adapter Bushing
Standard CarbonGraphite CarbonGraphite CarbonGraphiteOptional HardenedCastIron HardenedCastIron SiliconCarbide
① KKandLSsizeshaveductileironrotor,ASTMA536Grade60-40-18.
Footnotes for Specifications Table on Page 7:
① Formaximumrecommendeddischargepressuresseeperformancecurves. Ifsuctionpressureexceeds50PSIG,consultfactory.
②Extraclearancesarerequiredabove225ºF.Highertemperaturescanbehandledwithspecialconstruction,consultfactory.
③Portsaretappedforstandard(NPT)pipe.④Portsaresuitableforusewith125#ANSIcastironcompanionflangesorflangedfittings.⑤Portsaresuitablefor150#ANSIsteelorstainlesssteelcompanionflanges
orflangedfittings.⑥Consultfactoryforotherportsizeoptions.
Footnotes for Dimensions Table on Page 7:①Series8124Aportsaretappedforstandard(NPT)pipe.②Series8124A,sizesLQ,LLandLSportsaresuitableforusewith125#
ANSIcastironflangesorflangedfittings.③Series8123Aand8127Aportsaresuitablefor150#ANSIsteelorstainless
steelcompanionflangesorflangedfittings.④ SizesL,LLandLQ-couplingboremayrequiremodificationstofitshaftdiameter.
Viking Universal Mag Drive Series 7
Pump Model
⑥StandardPort Size
Capacity at Maximum Rated
Speed
Maximum Hydrostatic
Pressure
①Maximum Discharge Pressure
②Maximum
Recommended Temperature
ApproximateShipping Weight
mm in. M³/Hr. GPM RPM BAR PSI BAR PSI Deg. C Deg. F Kg. Lb.K8124A ③50 ③2
18 80 780 28 400 14 200 107 22588 195
K8123A ⑤50 ⑤2 93 205K8127A 10 150 93 205KK8124A ③50 ③2
23 100 780 28 400 14 200 107 22588 195
KK8123A ⑤50 ⑤2 93 205KK8127A 10 150 93 205L8124A ③50 ③2 30 135 640 28 400 14 200 107 225 127 280LQ8124A ④65 ④2 ½
30 135 640 28 400 14 200 107 225132 290
LQ8123A ⑤65 ⑤2 ½ 134 295LQ8127A 10 150 134 295LL8124A ④75 ④3
39 170 640 28 400 14 200 107 22593 205
LL8123A ⑤75 ⑤3 143 315LL8127A 10 150 143 315LS8124A ④75 ④3
45 200 640 28 400 14 200 107 225154 340
LS8123A ⑤75 ⑤3 159 350LS8127A 10 150 159 350
Model A B C D E F G H J K L M N O P S T ④ U V WK8124AKK8124A
mm 50 130 203 140 102 70 235 100 14 31 77 239 44 16 15 460 57 28.25x.12
133in. ① 2 5.12 8.00 5.50 4.00 2.75 9.25 3.95 .56 1.42 3.03 9.39 1.75 .62 .60 18.12 2.25 1.125 5.22
K8123AK8127AKK8123A KK8127A
mm 50 133 203 140 102 70 235 100 14 31 77 239 44 16 15 460 57 28.25x.12
133
in. ③ 2 5.25 8.00 5.50 4.00 2.75 9.25 3.95 .56 1.42 3.03 9.39 1.75 .62 .60 18.12 2.25 1.125 5.22
L8124Amm 50 165 260 178 112 102 254 137 14 65 86 231 44 16 16 499 86 36
.38x.19137
in. ① 2 6.50 10.25 7.00 4.38 4.00 10.00 5.40 .56 2.55 3.37 9.11 1.75 .62 .63 19.63 3.38 1.438 5.40LQ8124ALQ8123ALQ8127A
mm 65 183 260 178 112 102 254 137 14 65 86 231 44 16 16 499 86 36.38x.19
137
in. ②③2.5 7.19 10.25 7.00 4.38 4.00 10.00 5.40 .56 2.55 3.37 9.11 1.75 .62 .63 19.63 3.38 1.438 5.40
LL8124ALL8123ALL8127A
mm 75 183 260 178 112 102 254 137 14 65 86 231 57 16 16 511 86 36.38x.19
137
in. ②③ 3 7.19 10.25 7.00 4.38 4.00 10.00 5.40 .56 2.55 3.37 9.11 2.25 .62 .63 20.13 3.38 1.438 5.40
LS8124ALS8123ALS8127A
mm 75 183 260 178 112 102 254 137 14 65 120 231 62 16 16 551 86 36.38x.19
137
in. ②③ 3 7.19 10.25 7.00 4.38 4.00 10.00 5.40 .56 2.55 4.74 9.11 2.44 .62 .63 21.69 3.38 1.438 5.40
DimensionsforKthroughLSSizes-AllMaterialsofConstruction
Specifications & DimensionsUniversalMagDriveSeriesSpecifications
SeePage6forfootnotes.
SeePage6forfootnotes.
MIDDLE EASTIDEX Middle East FZEDubai, UAEPhone: +971-4-2257978Fax: +971-4-2259796www.idexapg.com
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Innovation and ExperienceVikingPumphasbeenapumpindustry leaderandinnovatorsinceitsfoundingin1911.Wecontinuetobuildonourevergrowingexperiencedeliveringinnovativenewpumpingsolutions,includingcustomdesigns,tomanythousandsofcustomerswhousemillionsofViking®pumpsinsomeoftheworld’stoughestapplications.
Broad Performance RangeCapacity:0.5to360M³/Hr(0.1to1600GPM)Pressure:0 to 172 Bar (0 to 2500 PSI)Temperature: -40°Cto370°C(-40°Fto700°F)Viscosity: 0.5to1,000,000cSt(28to4,500,000SSU)
Ultimate in Sealing SolutionsViking’sofferingofpacking,component mechanicalseals,cartridgeseals,and seallessMagDrivetechnologyprovidesthebestchoicesforsealingflexibilityneededtoprovideyourapplicationacustomizedsealingsolutioneverytime-savingyoumoney,time,andunplanneddowntime.
Material Options Matched to ApplicationViking'sdedicatedironandalloysfoundriesprovidepumpconstructionmaterialsfromcastirontoHastelloy®.Application-specificmaterialsofconstructionextendpumplifesignificantly,whilereducingmaintenanceandunplanneddowntime,whichenablesincreasedproductionandabetterbottomline.
Liquid Integrity ProtectionVikinghasdevelopedmultiplepositive displacementpumpprinciplestoprotectshear-sensitiveliquids,andlow-shearoptionstopreventdamagetofibers,polymers,andsolids.Full-jacketingoptionsprovideprecisetemperaturecontrolthroughoutthepump.TheVikingMagDrive®andothersealoptionspreventfluidcontactwithair,assuringliquidintegrity.
Local Applications and Engineering SupportOver245AuthorizedVikingPump Distributorsin 68countriesprovidelocalapplicationsupportandservice,backedbyVikingApplicationEngineersandVikingRegionManagersstrategicallylocatedaroundtheworld.
Quality ManufacturingVikingusesISO9001-2000,ISO14001,Six-Sigma,andLean/Kaizeninitsworldwidemanufacturingandassemblyprocessestoremovewaste,reducedevelopmentcosts,anddeliversuperiorproductsonschedule.DedicatedVikingfoundriesandmanufacturingfacilitiesutilizestate-of-the-artCNCequipment toassureunmatchedqualityisbuiltinto everypump.
Custom Designed SolutionsVikinghasprovidedcustomdesignedpumps toend-usersandOEMssinceitsfirstpump in1911,whenVikinginventedthegear-within-a-gearpumpingprincipletoremovewaterfromarockquarry.Today,enabledbyViking'sengineeringstaff,extensiveapplications experience,andin-housefoundries,more than20%ofViking'ssalesarenewVikingdesigns,orpumpsdesignsderivedfrommorethan1000Vikingcatalogpumpswithmorethan40,000activeconfigurations.So,whetheryouareanend-useroranOEM,Vikingcanprovidecustomdesignedpumpingsolutionstomeetyourspecificneeds.
©VikingPump,Inc.Copyright2007PrintedinU.S.A.01/2008Form No. ���-B
Worldwide Leader Since 1911 for Positive Displacement Pumping Solutions for Industrial, OEM, and Sanitary Applications.
VIKINGPUMP,INC.A Unit of IDEX Corporation406 State StreetCedar Falls, Iowa 50613-0008 U.S.A.Telephone: (319) 266-1741Fax: (319) 273-8157Email: [email protected] site: www.vikingpump.com
Formoreinformation,contactyourlocalauthorizedVikingPumpDistributororcontactVikingat:
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