uop modular plants speed. simplicity. efficiency

Honeywell Confidential - ©2019 by Honeywell International Inc. All rights reserved.

OCTOBER, 2020

UOP Modular PlantsSpeed. Simplicity. Efficiency.

Abdelkader BoukhouldaHoneywell UOP

UOP 8468-1

Honeywell Confidential - ©2019 by Honeywell International Inc. All rights reserved.Honeywell Confidential - ©2019 by Honeywell International Inc. All rights reserved.

AGENDA

2

• Challenges Facing African Refiners

• Diesel Case Study

• UOP Modular Approach

• Key Takeaways

UOP 8468-2


Project Challengeslow sulphur diesel production

3UOP 8446P-3

Honeywell Confidential - ©2019 by Honeywell International Inc. All rights reserved. 4

65+ Years of Hydroprocessing Innovations Drives Technical Leadership

LOW SULPHUR DIESEL FROM W AFRICAN CRUDE

ü Optimized catalyst system & design pressure while meeting product quality throughout the cycle Lower OPEX / CAPEX (~20%);

ü Removed flash drums, flash gas scrubber, additional knock out drums, and minimized fractionation equipment Lower Equipment Count;

ü Optimized heat exchanger network by utilizing available process heat; and

ü Maximized air cooling to minimize cooling water consumption.

CHALLENGE

Feed-Product Quality

Average Feed

Afri-5Product

Euro-V Product

Sp. Gr., g/cc 0.8870.820-0.855

0.820-0.845

Sulfur, wt.-ppm 5,400 < 10 < 10

Nitrogen, wt.-ppm 270 < 5 < 5

Aromatics, wt.-% 37 PAH: < 11 PAH: < 8

Cetane Index 43 > 46 > 46

Cetane Number - > 49 51

INNOVATION


Benefits of UOP’s Modular Approach

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Modular Approach Reduces Project Risk

• UOP Fixed Price• Superior quality via

shop fabrication & UOP inspection

• Effective labor• Avoid cost overruns

and change orders• Earlier start-up

• Extensive & commercially proven modular execution

• Parallel path design, procurement, fabrication & site

• Enables accurate Turn/around planning

• Fewer disruptions to operations

• Less site construction & congestion

• Improved safety and security

• Reduces construction hazards

Cost Certainty

ScheduleCertainty

SmootherSite Works


UOP Modular Scope

6UOP 7031C-6

Modules include:Ø Structural steel

Ø Equipment

Ø Piping & insulation

Ø Instruments

Ø Electrical items

Ø Maximized modularization

Ø Shop tested

UOP 8446P-6


Description Stick-Built Modular Offering

Detailed Design (DD) concurrent with Residual Process Design (RPD)

Long Lead Items for Procurement concurrent with DD & RPD

Better Quality Control

Impediments during site activities

Logistics

Safety

Project Schedule

Manpower Required at Site

Plot Area

Total Investment Cost (TIC) Overrun Risk

PROJECT CONSIDERATIONS

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Modular Execution is more effective in many cases

Modular ExecutionUOP 8446P-7


UOP Global Modular Equipment Experience

8Over 1800 Modular Process Units sold Worldwide

North America651 Units

Latin America99 Units

Europe236 Units

Africa17 Units

Middle East142 Units

India86 Units

Cis/fsu67 Units

Asia, ex-china286 Unitschina21 Units

UOP 8468-8


west Africa - Jet Fuel Sweetening

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UOP Modular Merox Process is a Proven Technology Solution

• UOP Kerosene Merox Unit successful addition to produce A-1 Jet Fuel• Modular execution provided high quality system with operations in mind• Fast track schedule and easy installation allowed for trouble free start up

Case Study Conclusions

Installation 2015Modules Design: Easy Transport & Install

UOP 8446P-9

Honeywell Confidential - ©2019 by Honeywell International Inc. All rights reserved.Honeywell Confidential - ©2019 by Honeywell International Inc. All rights reserved.

closing

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• Innovative UOP solutions can help African Refiners meet market needs for cleaner diesel.• Flexible, cost-effective solutions for

African crudes

• Cost certainty to secure finance

• Extensive & commercially proven

modular execution by UOP

• Simplicity of modular execution provides

smoother and safer site works

UOP 8468-10

uop modular plants speed. simplicity. efficiency

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