update - sae international
TRANSCRIPT
News for the Members of SAE
UpdateAugust 2006
Detroit Section gets chance to see Jeep like no otherDaimlerChrysler racing engineers show off vehicle, speak at May meeting.
“Good Lord, the thing weighs 5000 pounds,
and we had to make it into a sports car!”
exclaimed Dick Myers about the genesis of
Jeep’s SRT-8 Grand Cherokee.
Myers is Product Engineering Specialist in
DaimlerChrysler’s Street-Racing Technolo-
gies (SRT) group, and he and his colleagues
clearly had fun presenting their latest high-
performance niche vehicle at the SAE Detroit
Section’s May meeting in Troy, MI.
While SRT previously focused on inject-
ing Dodge and Chrysler passenger cars and
trucks with copious amounts of horsepower,
speed, handling, and racer-inspired styling,
building a super-sports Jeep vehicle was a
totally new challenge, Myers told the audi-
ence at the San Marino Club.
“The Grand Cherokee comes with a high
center of gravity, but drag-race cars also
have a high cg, and they transfer a lot of
torque to the rear wheels,” said Myers. “That
was what we had to solve, because we’d
have the 6.1-L Hemi V8 under the hood.”
He said the task of putting 420 hp (313 kW)
and 420 lb·ft (569 N·m) to the ground in a ve-
hicle designed to perform like a road racer,
rather than a mountain goat, was solved
through driveline innovations.
SRT modifi ed the electronic controls of the
Mercedes-designed W5A580 fi ve-speed au-
tomatic transmission. “Basically, we took the
electronic management out as much as pos-
sible,” Myers noted. Then the team found
the key to its traction and handling bogeys:
the MD146 single-speed, active transfer case.
Developed in conjunction with Magna
Drivetrain, the MD146’s electrically acti-
vated wet clutch design controls torque to
the front and rear wheels independently.
By sensing the speed delta between the
front and rear wheels, the system can shut
off drive to the front wheels when needed,
making the SRT-8’s driveline function like a
rear-drive sports sedan’s.
A controller-area network (CAN) bus elec-
trical architecture is the brains of the SRT-8’s
powertrain, using vehicle speed, steering
angle, yaw, throttle position, and gear ratio
to ensure balanced power delivery, said My-
ers, who in addition to his DCX day job is
Dick Myers and his SRT teammates presented the fi rst Jeep designed to accelerate, handle, and hold the road like a sports sedan at a meeting of the Detroit Section.
Big things planned for General Aviation Technology ConferenceSome of the aerospace industry’s biggest names turn out for this month’s event.
More than 600 aviation industry representatives involved in
the design, manufacturing, and implementation of aircraft—
including corporate executives, engineers, researchers, and
production personnel—will attend the SAE 2006 General
Aviation Technology Conference and Exhibition, August 29-
31, at Century II Convention Center in Wichita, KS.
The event will focus on key issues facing the aircraft in-
dustry, including: composite material fabrication; very light
jet manufacturing; structural design engineering; testing
and fabrication; and current manufacturing techniques and
engineering developments.
RMIT fi nds winning Formula
Oregon State University fi nished in fi rst place at both of May’s Mini Baja events—Mini Baja West, May 11-13 in Portland, OR, (shown) and Mini Baja Midwest, May 24-27 in Elkhorn, WI.
the manager of a successful dirt-track Sprint
car team.
But managing the Grand Cherokee’s
prodigious power also included beefi ng up
the brakes (four-piston Brembo calipers front
and rear), 20-in wheels and engineering a
stout, lowered suspension, said SRT Vehicle
Dynamics Senior Specialist Steve Lyman.
Cornering grip was a major development
focus, Lyman said. “This vehicle is capable
of exceeding 1 g in a launch, and has 0.94-g
cornering capability,” he said.
According to Lyman, 0-to-60 mph (0-to-97
km/h) acceleration on a dry surface comes in
4.5 s; 4.6 s on a wet surface; and 7.0 s in snow.
Lyman said the team’s top speed target
was 155 mph (249 km/h), but the produc-
tion SRT-8 can actually achieve 161 mph
(259 km/h).
John Sgalia, Product Design Director in
DCX’s Jeep studio, outlined the SRT-8’s
unique exterior treatment and SRT Market-
ing and Product Planning Manager Mike
Stephens detailed the marketing and adver-
tising program for what Jeep insiders simply
call “the beast.”
Collegiate Design roundup
proving grounds. It had been held for the past dozen years
at the Silverdome parking lot in Pontiac, MI.
Mini BajaThe Oregon State University Beaver Racing Team won fi rst
place overall at the SAE Mini Baja West competition in Port-
land, OR, on May 11-13, edging 84 other teams from 22 coun-
tries. The OSU vehicle then took the top spot again at the
SAE Mini Baja Midwest competition May 24-27 in Elkhorn,
WI, where 141 teams competed.
The OSU team, composed of 30 student members, spent
months testing and fi ne-tuning its vehicle.
Australian school tops fi eld at Formula SAE; OSU takes two Baja events.
A team from the Royal Melbourne Institute of Technology
(RMIT) captured 887 points out of a possible 1000 to top
the fi eld of 119 competitors at the 26th annual Formula SAE
competition, May 17-20 at the Ford Proving Grounds in Ro-
meo, MI. RMIT placed fi rst in the endurance and third in the
design portions of the multi-segment competition.
Penn State University fi nished in second-place overall with
768 points, earning the top spot in the design and accelera-
tion events. PSU was the only U.S. team to fi nish in the top
fi ve for the design competition.
A second-place fi nish in the acceleration event propelled
the University of Michigan–Ann Arbor to a third-place
overall fi nish. The University of Kansas–Lawrence broke into
the top 10 for the fi rst time with a fourth-place fi nish, and
Helsinki Polytechnic closed out the top fi ve.
Defending champion Cornell, seeking a record 10th title,
fi nished in 35th place.
Texas A & M University-College Station paced the fi eld in
the autocross event, posting the three fastest runs. The team
is believed to be the fi rst to use a supercharged one-cylinder
engine in competition. It was also one of fi ve teams to use
ethanol.
The competition was moved this year to Ford’s Romeo See COLLEGIATE DESIGN, p. 7
See BIG THINGS PLANNED, p. 10
Update
AUGUST 20062
Editorial Message from the President
Published by SAE International to enhance communica-
tions with and among members on nontechnical issues.
Members living outside North America have access to the
issue via the SAE Web site.
Greg W. Henderson, President
Raymond A. Morris, Executive Vice President and
Chief Operating Offi cer
Antenor R. Willems, Executive Director
Matt R. Monaghan, Editor
SAE Update (ISSN 0742-972X) is edited and published
monthly under the auspices of the SAE Publication
Committee at the offi ces of SAE International, 400 Com-
monwealth Dr., Warrendale, PA 15096-0001, USA, phone:
724-776-4841, fax: 724-776-9765, Web site: www.sae.org.
Periodical rate postage paid at Warrendale, PA, and addi-
tional entrypoint. POSTMASTER: Send address changes
to above address. Subscription rate is $5, included in the
annual membership dues.
SAE International is not responsible for the accuracy of
information contained in the advertising sections of this
publication. Readers should independently evaluate the
accuracy of the material and rely on that evaluation.
Copyright © 2006 SAE International
Printed onRecycled Paper
August 2006 Vol. 23, No. 8
Update
President Henderson gets chance to check out China
During a trip to China, May 16-25, 2006 SAE President Greg Henderson met with Zhao Hang, President of the China Automotive Technology & Research Center (CATARC).
While in China, Henderson had the opportunity to visit the Great Wall in Beijing and rode one of the unique cable cars.
In Shanghai, Henderson tested out the fi rst commercial high-speed maglev line in the world. The train has a maximum speed of 430 km/h (267 mph).
Henderson attended the SAE Hong Kong Section’s inauguration ceremony and was presented a gift by Calvin Tan, outgoing President of SAE Hong Kong Section.
Super mileage indeedWith today’s sky-high fuel costs, perhaps no Collegiate
Design Series event is as timely and important as the Super-
mileage competition. The recently completed event, held
for the 27th consecutive year at Eaton’s proving grounds in
Marshall, MI, featured 41 schools competing in a challenge
to build a one-person fuel-effi cient vehicle that employs a
standard four-cylinder engine.
This year saw another stellar performance by the Universi-
ty of British Columbia, winner of four straight Supermileage
competitions. Going into this year’s event, UBC set a goal of
reaching 2500 mpg. It easily surpassed that goal on its way
to posting a new track record of 3145 mpg (1337 km/L). That
nearly doubles its winning score from last year of 1608 mpg.
To put these numbers into context, consider that this vehicle
could make the 2800-mi (4500-km) trek from New York City
to Los Angeles on less than 1 gallon of gas.
During the competition, however, each team takes just six
laps around Eaton’s 2.6-km (1.6-mi) track. The mpg fi gure
is then calculated by measuring the remaining gas from
the gallon that had been put in the tank at the start. If the
UBC driver had to stay in the car until the whole gallon was
used, it would have taken more than eight days.
“We achieved this level of effi ciency by optimizing many
aspects of the vehicle design, including aerodynamics,
lightweight construction, a small-displacement engine, and
conservative driving habits,” said Team Captain Kevin Li.
UBC has a ways to go, however, to set the world record
for fuel effi ciency. According to the Guinness Book of World
Records, the Swiss Federal Institute of Technology–Zurich
set the mark with a vehicle that reached 15,212 mpg.
The CDS Supermileage teams are well on their way
to challenging that mark. At this year’s event, six teams
surpassed 1000 mpg. One team that has reached that mark
each of the last three years is Mater Dei High School of
Evansville, IN. Supermileage is unique in that it is the only
SAE competition open to high school teams. Mater Dei has
topped the High School division each of the last three years,
reaching 1897 mpg this year.
Supermileage is also unique in that in this event the stu-
dents do not race against a clock or strive to cross the fi nish
line fi rst. Achieving the greatest fuel effi ciency is the only
goal. Automakers can only hope that this excitement for fuel
effi ciency sticks with these students beyond graduation.
If you tuned in to July’s U.S. Grand Prix at the Indianapolis
Motor Speedway, it probably would not surprise you to learn
that there were a lot of events surrounding this race.
I was lucky enough to take part in the Motorsport Industry
Association’s annual meeting during Friday’s practice day.
Among the groups this forum brought together were associa-
tion executives, Formula One team members, and motors-
ports-equipment manufacturers. Topics ranged from OEM
participation to F1 news—to Formula SAE.
In fact, Formula SAE was mentioned by four speakers
before I even was interviewed, and it became a recurrent
theme throughout the entire day. As you know, the basis of
the Collegiate Design Series is an educational experience that
complements higher-education curricula, and it was lauded
at this event as an especially relevant prerequisite to the
highly technical nature of professional motorsports.
I was proud of SAE—its student members, faculty advisers,
volunteers, sponsors, and SAE staff. The Collegiate Design
Series you have made left a favorable impression and is held
in high regard. My hat is off to all of you.
Later on practice day, I visited the paddock and met Pat
Symonds, Chief Engineer of the Renault F1 team. I had the
opportunity to see Renault’s stable of cars disassembled and
to ask questions. Frankly, I was somewhat surprised that
the Renault operation was actually more “familiar” than I
expected. Many of the parts, materials, and integration tech-
nologies are very similar to those in the aerospace industry.
Earlier at this year’s inaugural and highly successful
Formula SAE West event held at California Speedway, I had
another signifi cant motorsports experience: I met Carl Olson,
former NHRA Technical Director, and now Motorsports
Manager with the SFI Foundation. Carl and I spent the better
part of a day discussing racing, particularly drag racing.
Meeting these people and having these experiences has
led me to believe that perhaps SAE should be more actively
engaged in motorsports. I certainly
can tell you that our society is held
in high regard for its technical
prowess and credibility throughout
the racing industry. In the coming
months, I will be working with
more members in the SAE com-
munity to help set and refi ne our
direction in this area.
Motorsports is a very attractive
activity for many of our members,
but we must always remember that
it must also be treated like a business and must complement
our fundamental purpose. Other motorsports sanctioning
bodies are, among other things, standards organizations.
SAE has one of the richest heritages among standards orga-
nizations. Also, SAE’s other core competency, life-long learn-
ing, appears to mesh nicely with the pace of motorsports as
its technology turnaround is perhaps the fastest anywhere.
To this point, the biennial SAE Motorsports Conference and
Exhibition is being held December 5-7 in Dearborn, MI. Panel
speakers, technology seminars, and SAE Collegiate Design Se-
ries sessions are among the activities planned. Unquestionably,
we will have some premier speakers from the motorsports in-
dustry as this is the only technical conference of its kind, most
notably Bobby Rahal of Rahal/Letterman Racing and Anne
Stevens, Ford Executive Vice President and Chief Operating
Offi cer, the Americas. I am looking forward to it—so much so
that I am considering driving my 950-hp (709-kW) 1966 Ford
Fairlane to the event. I hope to see you there as well—and
perhaps have enough time to do a little bench racing!
If you have any thoughts about SAE Motorsports, and
especially about the direction SAE should take in this area,
drop me a line at [email protected]. I would be most ap-
preciative of your thoughts. Thanks.
SAE Motorsports—What do you think?
AUGUST 2006 3
Update
From the PAMA President
Two-year IA renewal essential to add fl exibility, reduce costRecently the Federal Aviation Administra-
tion (FAA) recommended that qualifi ed
mechanics renew their Inspection Authori-
zations every two years instead of annually,
as they do now. This direct rule is a win-win
for both industry and government.
Inspectors and FAA alike have long com-
plained about the administrative burden of
having to prove their annual compliance
with the Inspection Authorization (IA)
renewal requirements. With the Federal
Aviation Regulations (FARs) offering a
cornucopia of renewal requirements from
which an inspector can select, and tighten-
ing maintenance schedules being what they
are, the opportunity to maintain the require-
ments while only proving compliance every
two years provides much-needed fl exibility
to the technician and cuts the FAA’s fi nancial
burden in half.
For aviation maintenance inspectors, the
ability to use their on-the-job experience
performing annual or progressive inspec-
tions, major repairs, or major alterations,
or attend approved refresher courses has
sometimes meant great diffi culty in timing
their accomplishments within the confi nes a
12-month calendar.
The FAA’s modifi ed regulation will not
alter the current requirements—only double
both the time and the requirements within
which a mechanic with an IA must prove
compliance. Those halfway through their
fourth annual inspection as the end of March
approaches will appreciate the ability to fi n-
ish the job without haste. With the popula-
tion of IAs essentially remaining steady, the
FAA’s renewal workload will be reduced by
half as their burden is reduced to a biannual
event.
When you look at the overall impact on
industry safety and any adverse effect on the
general population of aviation maintenance
technicians, there is none. For repair station
technicians working under the auspices
of their agency certifi cate and its training
requirements (as nearly all FAR Part 121 air
carrier technicians are) the IA is not required
and this regulation improvement is moot.
Likewise, if an aircraft is operated under a
continuous aircraft maintenance program
(CAMP), as most business, corporate, and
FAR Part 135 aircraft are, an IA sign-off is
not required. The highest end of aviation
maintenance has long been conducted with-
out the necessity of an Inspection Authoriza-
tion.
Ask your friends maintaining commercial
and corporate aircraft. Most do not hold an
IA. There are an estimated 150,000 FAA-
certifi cated mechanics actually working on
aircraft and only about 14,000 mechanics
actually holding an IA. That number is mis-
leading because, quite a few IAs are retirees
and aviation managers who no longer turn
wrenches for a living. For them, the IA is a
valid credential of competency and a legiti-
mate connection with the hangar fl oor.
Of those that do need the IA to perform
their airworthiness inspections and return
aircraft to service, most are working under
the requirements of FAR Part 91 in fl ight
schools and in maintaining private aircraft.
Some are managing aircraft for operators
without their own maintenance staff. In each
case, however, the people actually working
on aircraft and utilizing their Inspection
Authorizations every day are very busy.
That is why this rule modifi cation is so
important. It has no affect whatsoever on
determining who may hold an IA or the
amount of work or training that must be
accomplished to achieve minimum compli-
ance. It just grants much-needed fl exibility
to the professionals who must comply with
the requirements to keep their certifi cates
valid. In addition, aviation safety will be en-
hanced by the introduction of longer courses
that can provide more depth of information
than ever before.
To the very few that have expressed
concern about this rule expansion, I re-
mind them that we are only talking about
a duplicate way to accomplish a minimum
standard here. The future of technical excel-
lence in aviation maintenance lies not at the
bottom of the training food chain, but rather
in cultivating technician personal pride and
by reaching for a much higher level of ac-
complishment. PAMA is working with those
at the forefront of setting those advanced
standards, and our SAE International al-
liance will produce and ensure lifelong
learning opportunities and recognition for
all aviation maintenance professionals. I
encourage you all to support this rule for
the betterment of our profession.
Brian Finnegan
President, Professional Aviation
Maintenance Association
Under a recent FAA recommendation, mechanics will have to prove their compliance with Inspection Authorization renewal requirements every two years, as opposed to annually currently. Image courtesy of Boeing.
PAMA Direct
Comments sought on proposal for life-limits of existing aircraftThe Proposed Advisory Circular (AC) 120-YY, Widespread
Fatigue Damage on Metallic Structure, has been released for
public review and comment. This proposed AC is described
as providing guidance to design approval holders for trans-
port category airplanes and for those developing repairs and
alterations for such aircraft, and it is supposed to assist in
developing means to preclude widespread fatigue. A deeper
review of this guidance and the accompanying proposed
rules shows that the real purpose is to provide guidance that
will lead to life-limits on existing aircraft.
The life-limits on existing aircraft could have the potential
to eliminate a great deal of work on older aircraft that are im-
mediately grounded because they have exceeded the newly
imposed limits—and thus it is important for the maintenance
community to comment on this proposal to make sure that
the guidance is not so conservative that it grounds aircraft
prematurely because of hypothetical safety concerns that
are adequately addressed through existing maintenance
practices today.
The proposed AC also provides guidance for evaluating
repairs and alterations to airplanes, and this guidance will
apply more directly to mechanics developing repair and
alteration procedures. In order to make this guidance as use-
ful as possible, mechanics should review the proposals and
suggest areas of improvement.
This proposed AC complements revisions to the airworthi-
ness standards that are being proposed in a separate notice,
and that were described in last month’s “PAMA Direct.” The
guidance applies to transport category airplanes under CAR
4b or Part 25 with maximum gross takeoff weight greater
than 75,000 lb (34,000 kg). Although smaller aircraft are not
yet covered under the proposed rules, success with this
rulemaking and associated guidance could see the program
extended to smaller aircraft.
The proposed AC is available online at www.faa.gov/air-
craft/draft_docs/media/DraftAC120-YY.doc. Comments
may be mailed to:
Attention: Walter Sippel
Federal Aviation Administration
Transport Airplane Directorate
Airframe and Cabin Safety Branch, ANM-115
1601 Lind Avenue SW
Renton, WA 98055-4056
For further information, contact Jan Thor, Transport Stan-
dards Staff, at the address above, or by telephone at 425-227-
2127.
Harsher fi nesThe FAA has enacted revisions to the Civil Penalty Tables
that may make it much more expensive to accidentally vio-
late the regulations, which means that mechanics will have
to commit even more resources to assuring their own strict
compliance to the regulations, or face increasingly stiff penal-
ties for even the most minor offenses.
The changes, which went into effect June 15, 2006, increase
fi nes for many civil penalty actions to $27,500 per violation.
Small businesses and individuals are now subject to a com-
plicated array of potential fi nes in which the entity is subject
to a maximum potential fi ne ranging from $1100 to $11,000
per violation, depending on the nature of the offense. These
amounts can be charged for each violation—and the FAA
routinely can assess multiple different violations for a single
transaction.
This publication also acknowledges the increase in hazmat
fi nes to $50,000 per violation (or $100,000 in the event of a
related injury or death). Further information on this matter is
available by contacting Joyce Redos at 202-267-3137, 202-267-
5106 (fax), or [email protected].
Teardown procedure The FAA has issued Advisory Circular 33.87-1, Calibration
Test, Endurance Test, and Teardown Inspection for Turbine
Engine Certifi cation. It is likely that this guidance will even-
tually affect mechanics who perform work on engines.
This AC, which was issued April 13, 2006, sets forth ac-
ceptable methods of compliance with certain aircraft engine
regulations, including the Part 33 regulations applying to
teardowns. It was designed for the use of engine manufactur-
ers; however, although the guidance is supposed to be lim-
ited to teardowns in the context of certifi cation testing, this
teardown guidance may eventually be applied to teardowns
during overhauls or other aftermarket operations. For this
reason, the teardown instructions bear some attention.
For further information, contact Robert McCabe at 781-238-
7138, 781-238-7199 (fax), or [email protected].
Training exemptionPAMA members responsible for a repair station’s training
program may want to follow the recent Petition for Exemp-
tion fi led by Heliarc Welding Service. The petition seeks
an exemption from the Part 145 Training Rules (14 CFR
145.163). If granted, the exemption would permit Heliarc to
use its existing training program (which follows American
National Standard, AWS D17.1-2001 9) in place of the recur-
rent training requirement in Section 145.163(a).
Foreign guidance forthcomingThe FAA is working on a new internal order that will ad-
dress how to issue airworthiness directives (ADs) when a
foreign airworthiness authority has already issued an AD
against the product. This is particularly relevant when the
foreign airworthiness authority is the state that issued the
original design approval (type certifi cate). Expect to see fi nal
guidance on this subject late in 2006.
GPS revisionThe FAA is working on a revision to the WAAS GPS Techni-
cal Standard Order (TSO-C145, Airborne Navigation Sensors
Using the Global Positioning System Augmented by the
Wide Area Augmentation System). This will be the “B” revi-
sion to the technical standard order (TSO-C145B), and it has
been prompted by new RTCA documents concerning WAAS-
augmented GPS systems.
This revised TSO references the revised minimum per-
formance standards in documents RTCA/DO-229D and
RTCA/DO-160E.
Existing equipment under the old version of the TSO
should be unaffected, which means that mechanics may con-
tinue to install otherwise airworthy TSO-C145A equipment.
Those planning to apply for a TSOA under TSO-C145a
should notify their local FAA offi ce for their current status to
preserve their right to apply under that prior-existing TSO.
Update
AUGUST 20064
(*) Co-sponsored by SAE
SAE Ground Vehicle Design and Manufacturing Events
AWD Vehicle Symposium & Ride & Drive Event August 21-24, 2006 East Liberty, OH
Onboard Diagnostics Symposium: 2006 UpdateSeptember 12-14, 2006
Toulouse, France
The Sustainable Mobility Challenge at the National Congress of the Italian Thermotechnical Association*
September 14, 2006 Perugia, Italy
Homogeneous Charge Compression Ignition Symposium
September 24-26, 2006
San Ramon, CA
North American International Powertrain Conference
September 27-29, 2006
Toronto, Canada
Integrated Powertrain & Driveline Systems 2006 October 2-3, 2006 London, UK
24th Annual Brake Colloquium & Exhibition October 8-11, 2006 Grapevine, TX
Convergence 2006 October 16-18, 2006 Detroit, MI
Powertrain & Fluid Systems Conference & Exhibition
October 16-19, 2006 Ontario, Canada
DOD Maintenance Symposium & Exhibition October 23-26, 2006 Reno, NV
SAE Commercial Vehicle Engineering Congress & Exhibition
October 31-November 2, 2006
Rosemont, IL
Cost Effective Low Carbon Powertrains for Future Vehicles*
November 6-7, 2006 London, UK
Small Engine Technology ConferenceNovember 13-16, 2006
San Antonio, TX
4th Styrian Noise, Vibration, & Harshness CongressNovember 15 - 17, 2006
Graz, Austria
SAE Aerospace Events
General Aviation Technology Conference August 29-31, 2006 Wichita, KS
Aerospace Manufacturing and Automated Fastening Conference & Exhibition
September 11-14, 2006
Toulouse, France
DOD Maintenance Symposium & Exhibition October 23-26, 2006 Reno, NV
Power Systems Conference November 7-9, 2006 New Orleans, LA
For more information about meetings and symposia, call SAE Customer Service toll-free
at 877-606-7323 (or 724-776-4970 outside the U.S. and Canada). Additional meeting de-
tails can be found on SAE’s Web site at www.sae.org/calendar/meetings.htm; symposia
details at www.sae.org/calendar/toptecs.htm.
Meetings and symposia schedule
Global industry leaders to meet, speak at SAE Commercial Vehicle Congress
Meetings Update
Professionals from the global on- and off-
highway commercial vehicle industries will
exchange the latest technical information
and innovations at SAE’s 2006 Commercial
Vehicle Engineering Congress and Exhibi-
tion, October 31-November 2, at the Donald
E. Stephens Convention Center in Rose-
mont, IL.
The event will feature forums, presenta-
tions, and discussions by commercial vehicle
industry leaders, focusing on innovative
solutions to the complex issues facing the in-
dustry. Technical sessions will cover a wide
range of timely topics (see table).
Throughout the event, a number of execu-
tive panels will provide a unique forum in
which vital industry issues are debated and
discussed by industry leaders. The “Alterna-
tive Energy for the Future” panel October 31
will discuss long-term energy options and
future expectations. Panelists will include:
John Leidy, Eaton; Michael Winnard, BP;
Reginald Modlin, DaimlerChrysler; Wendy
Clark, National Renewable Laboratory; and
Pat Muzzell, TARDEC.
The “Focus on India: Providing Engineer-
ing Solutions to the Commercial Vehicle
Industry” panel October 31 will be moder-
ated by 2000 SAE President Rodica Ba-
ranescu, Manager, Fuels and Lubricants,
Engine Group, International Truck and
Engine. The panel will feature Dee Kapur,
President, Truck Group, International Truck
and Engine; Pawan Goenka, 2006 SAE India
President and President (Automotive Sec-
tor), Mahindra and Mahindra; A.P. Arya,
President, Heavy and Medium Commercial
Vehicles, TATA Motors; Sunil Chaturvedi,
CEO and Project Director, National Automo-
tive Testing and R&D Infrastructure Project
(NATRIP); and Sujit Dass, Sr. Research Staff
Member, Engineering Science & Technology
Division, Oak Ridge National Laboratory.
On November 1, the “Operator-Vehicle In-
terfaces—Technology Challenges Today and
Tomorrow” panel will bring vehicle technol-
ogy experts and end users together to share
their experiences and visions for the future.
The “Global CEO” panel, also November 1,
will focus on the challenges of globalization,
and the role of engineers and engineering
in successful globalization. Moderated by
Daniel Ustian, President, Chairman and
CEO, Navistar and International Truck and
Engine, the panel will include John Sander-
son, President and CEO, Siemens VDO Au-
tomotive; Paul Vikner, President and CEO,
Mack Trucks; Peter Volanakis, Chief Operat-
ing Offi cer, Corning; and Ulrich Dohle, CEO,
Diesel Systems Business Unit, Bosch.
At the “Electronics Architecture” panel
November 2, industry leaders from the on-
highway, construction, and agricultural mar-
kets will discuss the key electronic architec-
ture trends impacting the future of electron-
ics in the commercial vehicle industry.
The featured speaker at the event’s Eve-
ning Reception and Banquet on November 1
will be Carl Mack, Director, National Society
of Black Engineers. Numerous SAE Awards
will be presented November 2, including the
51st Annual Buckendale Lecture, the SAE
Sid Olsen Engineering Manager Award, the
AEM Outstanding Young Engineer Award
Carl Mack, Director of the National Society of Black Engineers, will be the featured speaker at the Evening Reception and Banquet on November 1.
Commercial Vehicle Engineering Congress subject areas
Body/Chassis/Drivetrain
Electrical/Electronics
Engines/Emissions
Fuel Economy
Hydraulics
Maintenance
Safety/Braking/Steering
Executive Management
Special Interest Topics
2006 Power Systems Conference to be held in New Orleans
Brake friction industry to gather at colloquium
for the Off-Highway Industry, and the Tech-
nical Standards Board Outstanding Contri-
bution Award.
The exhibit (October 31-November 2) will
feature products and technologies for the
commercial vehicle market. A special Wel-
come Reception will be held in the exhibit
hall October 31, from 5 p.m. to 8 p.m.
To register for the SAE 2006 Commercial
Vehicle Engineering Congress and Exhibi-
tion, or for more information, visit www.
sae.org/comvec; call 877-606-7323 (in the
U.S. and Canada) or 724-776-4970; or e-mail
SAE members have the opportunity to
attend one of SAE’s three main industry
events (the Commercial Vehicle Engineering
Congress and Exhibition, the World Con-
gress, or the General Aviation Technology
Conferences and Exhibition) for free by pre-
registering. For more details on this benefi t,
visit www.sae.org/membership.
Brake industry experts and specialists from
around the world will come together to
discuss the latest technological innovations
in brake friction materials and systems at
SAE’s 24th Annual Brake Colloquium and
Exhibition, October 8-11, at the Gaylord
Texan Resort and Convention Center in
Grapevine, TX.
The event will feature executive-level
speakers, technical sessions, industry up-
dates, and numerous networking oppor-
tunities. Topics will include: raw materials
and processing, high and low frequency
noise, NVH, models and simulation, new
technology, robust design engineering, sys-
tems, and testing.
The exhibit will be held October 9-10.
The event will also feature a golf outing at
Bridlewood Golf Course on October 8, a net-
working reception in the exhibit hall October
9, and the keynote and awards luncheon
October 10.
Attendees registering before September
22 will save $100 on the registration fee. For
more information, or to register, visit www.
sae.org/events/bce; call 877-606-7323 (in the
U.S. and Canada) or 724-776-4970; or e-mail
Recent technical advances in integrated
power systems for air, land, sea, and space
platforms will be the focus of the SAE 2006
Power Systems Conference, November
7-9 at the Chateau Sonesta Hotel in New
Orleans, LA.
The conference will include numerous
technical presentations, as well as a plenary
session at which speakers from NASA, Boe-
ing, and the military will provide perspec-
tive on various platform requirements.
The conference will be preceded by a
“Prognostics Health/Trend Monitoring
Tutorial” on November 6. The tutorial is
presented by F.L. Lewis, co-author of the
new book “Intelligent Fault Diagnosis and
Prognosis for Engineering Systems.” Regis-
tration for the tutorial is separate from the
conference registration fee.
For more information on the Power Sys-
tems Conference, or to register, visit www.
sae.org/power; call 877-606-7323 (in the
U.S. and Canada) or 724-776-4970; or e-mail
AUGUST 2006 5
Update
Meetings Update
DEI engineer visits Cleveland, Central Illinois sectionsChuck Jenckes, SAE member and Senior Engine Develop-
ment Engineer for Dale Earnhardt Inc. (DEI), spoke March
21 at the Caterpillar Technical Center in Mossville, IL, and
again May 23 to members of the Cleveland Section and
Akron-Canton Division in Akron, OH. His next stop will be
at the Indiana Section on August 15.
Despite heavy snowfall, Jenckes made it into Peoria to
speak to a crowd of more than 150 members and guests,
setting attendance records for the Central Illinois Section.
Caterpillar’s Technology & Solutions Division sponsored the
meeting.
More than 90 members attended the May 23 meeting held
at Goodyear Hall in Akron. This meeting was hosted by the
Akron-Canton Division of the Cleveland Section.
As a DEI employee, Jenckes has only two months out of
the year without races, and despite his full schedule, he
makes time to speak at section meetings. By participating
in SAE, Jenckes feels he is serving the industry and recom-
mends that others fi nd ways to do the same.
At the section meetings, Jenckes speaks about Nextel Cup
racing, the DEI staff and facility near Mooresville, NC, and
the 200 engines that are rotated for the NASCAR, Busch, and
NASCARTruck races that he and 70 other DEI employees
must keep running. “Engine durability is a must.” One en-
gine failure in a 36-race season can eliminate any possibilities
for a championship, said Jenckes.
Jenckes gives a virtual tour of the DEI facility and discusses
NASCAR rules and regulations that racecars must meet and
the challenges this presents in producing a competitive en-
gine. He also discusses processes and technologies DEI uses
In May, DEI engineer Chuck Jenckes spoke before 90 members
of SAE’s Cleveland Section and Akron-Canton Division at
Goodyear Hall in Akron, OH.
Symposium, seminar focus on all-wheel driveHCCI Symposium to look at current developments, future technology
to develop the racing engines while remaining within NAS-
CAR rules. He stated that sometimes it takes only a small
change to get a good gain. Often the NASCAR engines in
use today refer back to 1955 technologies that Edward N.
Cole, former President and CEO of General Motors, used in
the Chevrolet.
Jenckes has worked in engine fuels and lubricants
research at both the OEM and supplier level. He has
completed work in the mathematical modeling of high-
performance four stroke spark ignited engines. In motors-
ports, he has contributed to championships in road racing,
NHRA Drag Racing, and NASCAR. Jenckes’ primary focus
has been Nextel Cup engine development for the past fi ve
years.
Both Jenckes’ speaking visits were arranged through the
Sections Speaker Bureau. Jenckes is one of the many speak-
ers offered through the bureau, and at this time, SAE is of-
fering to cover expenses for speaker visits, one per section.
Any SAE section interested in inviting a speaker from the
Sections Speaker Bureau can make connections by visit-
ing www.sae.org/globalsections/ or by contacting Janiece
Lang, SAE Sections, at 724-772-7137 or [email protected].
Help a colleague invest in their future… by becoming part of ours.
For more information about this sponsor campaign,
visit www.sae.org/membership and select the member sponsorship campaign link.
The success of SAE starts with YOU – the individual member of SAE.
051334
SPONSOR a new member today!• Help a colleague succeed on the job• Give back to your industry• Support the future of SAE• Receive special rewards and recognition
peers who will benefi t from SAE membership.
those benefi ts with a colleague and invite them to join.
IDENTIFY
SHARE
24th Annual
BrakeColloquium
& ExhibitionOctober 8-11, 2006
Gaylord Texan Resort and Convention Center
Grapevine, Texas, USA
www.sae.org/brake
Attend • SponsorExhibit • Advertise
Attend the largest assembly of brake friction decision-makers in the United States!
Topics of discussion:
• Raw materials and processing
• High and low frequency noise
• NVH
• Models and simulation
• New technology
• Robust design engineering
• Systems
• Testing
060581
Emissions regulations taking effect in 2010
and beyond have increased the level of
attention given to homogeneous charge com-
pression ignition (HCCI) and other low-tem-
perature technologies. Leading international
experts will discuss this rapidly expanding
fi eld’s latest developments at the HCCI Sym-
posium, September 24-26 at the San Ramon
Marriott in San Ramon, CA.
Topics of discussion will include control,
fuel, low-temperature combustion, model-
ing, and operational range. The technical
program includes presentations by speak-
ers from Shell Global Solutions, Nippon
Oil, International Truck and Engine, Sandia
National Laboratories, General Motors
Research, Lawrence Livermore National
Laboratory, Oak Ridge National Laboratory,
Caterpillar, ExxonMobil, and Southwest
Research Institute.
The symposium will kick off with a net-
working/welcoming reception on Septem-
ber 24 at 7 p.m. On September 25, eligible
attendees will have the opportunity to tour
the Sandia National Laboratories’ low-tem-
perature combustion laboratories. (Due to
high security measures at the laboratory,
advanced registration is required.)
Another symposium highlight is the
Blackhawk Auto Museum tour and dinner
on September 25. Attendees can view the
museum’s diverse collection of about 90 cars,
ranging from early automobiles to contem-
porary models.
Attendees registering before September
8 will save $100 on the registration fee. For
more information on the HCCI Symposium,
or to register, visit www.sae.org/hcci; call
877-606-7323 (in the U.S. and Canada) or 724-
776-4970; or e-mail [email protected].
Emerging technologies in the expanding all-
wheel-drive (AWD) systems market will be
the focus of the AWD Vehicle Symposium and
Ride & Drive, August 21-24, at the Transpor-
tation Research Center in East Liberty, OH.
Numerous presentations will cover state-
of-the-art industry knowledge in topics such
as fuel-economy improvements for AWD
vehicles, traction and stability, and AWD for
hybrid vehicles.
The symposium’s presentations will be
categorized in four areas: AWD component;
AWD testing; AWD fuel economy; and AWD
torque vectoring. Presenters will include
experts from General Motors, Ford, Subaru,
BorgWarner, MAGNA Powertrain, Haldex
Traction, AVL North America, and Eaton.
The two-day (August 22-23) symposium
will be bookended by the “Fundamentals
of Automotive All-Wheel Drive Systems”
seminar August 21, and the Ride & Drive on
August 24.
At the Ride & Drive event, attendees
will drive, ride in, or observe vehicles that
employ vital AWD technologies currently in
use, or likely to be in use in the future.
The “Fundamentals of Automotive All-
Wheel Drive Systems” seminar provides an
introduction to the fundamental concepts
and evolution of passenger car and light
truck 4x4/all-wheel-drive systems. Basic
power transfer unit and transfer case design
parameters, component application to
system function, the future of AWD systems,
and emerging technologies are covered.
For more information on the symposium,
seminar, or Ride & Drive, visit www.sae.
org/awd; call 877-606-7323 (in the U.S. and
Canada) or 724-776-4970; or e-mail custom-
[email protected]. Attendees registering for
the symposium before August 11 will save
$100 on the registration fee.
Update
AUGUST 20066
Awards
Team Penske engineers receive Schwitzer Award
McNutt Award recipients announcedGerald Hadder and Robert Crawford have been selected
to receive SAE International’s Barry D. McNutt Award for
Excellence in Automotive Policy Analysis. They were pre-
sented the award at the SAE Government/Industry Meeting
in Washington, D.C., May 8-10.
The award, established in 2004, recognizes outstanding
contributions to the development of effi cient and effective
federal policies related to the automotive sector. It honors
the memory of Barry D. McNutt, a major contributor to na-
tional energy and environmental policies for transportation.
A 35-year member of SAE International and career-long
public servant, McNutt served the Public Health Service,
the Environmental Protection Agency, the Federal Energy
Administration, and the U.S. Department of Energy.
• Gerald Hadder is a retired
senior research and development
staff member of the Engineering
Science and Technology Division
of Oak Ridge National Laboratory.
He was the manager and principal
investigator for petroleum refi nery
modeling projects in support of the
U.S. Department of Energy Offi ce
of Policy and International Affairs.
He studied the refi ning impacts of
reformulated gasoline; reduction of sulfur, benzene, oxygen-
ates, and toxins in gasoline; ethanol demand in gasoline
production; and production of reformulated and higher-
quality diesel fuels. He recently developed the concept for a
patent covering four groups of reformulated, low-emissions
diesel fuels. Previously, he was a process engineer with
Exxon Corp.
• Robert Crawford’s 25-year career
in consulting has been focused on
energy and environmental studies
related to motor vehicles. He is cur-
rently an independent consultant for
Rincon Ranch Consulting in Tucson,
AZ, where he assists clients with
statistical problems, data analysis,
and computer modeling needs in the
areas of diesel fuels, mobile and sta-
tionary source emissions, and ambi-
ent air quality issues. Since 1998, Crawford has worked on a
team supporting the Oak Ridge National Laboratory and the
U. S. Department of Energy. He conducted an analysis for a
patent covering four groups of reformulated, low-emissions
diesel fuels that was issued this year. Previously, Crawford
was employed for more than 17 years at Energy and Envi-
ronmental Analysis, a consulting fi rm in Washington D.C.
Gerald Hadder
Robert Crawford
Nominations being accepted for SAE Medal of Honor
Toyota exec wins SAE Environmental AwardTatsuo Teratani, Project General
Manager at Toyota, has been selected
to receive SAE International’s John
Connor Environmental Award.
The award, established in 2001, rec-
ognizes the accomplishments of an
individual to promote the environ-
mental vision of SAE International. It
was established to meet the demands
of the ever-changing environmental
challenges that face manufacturers,
suppliers, and professionals in the global transportation
industry.
Teratani has been working in the fi eld of automotive elec-
tronics since 1974. His research interests are in the areas of
hybrid vehicles, automotive power supply, and next-genera-
tion voltage (42-V) systems. He developed the fi rst world-
wide mild-hybrid system to reduce Japan’s fuel consump-
tion by 15% in 2001. His most recent work on mild-hybrid
vehicles has given other OEMs the opportunity to develop
42-V system cars.
Teratani has three published documents and has won three
awards, including the Japan Society of Automotive Engi-
neers (JSAE) Asahara Award in 2005. He is a member of SAE
International, JSAE, the Institute of Electrical Engineers of
Japan, and the Massachusetts Institute of Technology/Indus-
try Consortium. Teratani holds a master’s degree in electrical
and electronics engineering from Nayoga University.
Tatsuo Teratani
Paper on child safety restraints nets authors Isbrandt Award
Matthew Reed
Sheila Ebert-Hamilton
Michael Carlson
Matthew Reed, Sheila Ebert-Hamilton, and Michael Carlson
have been selected to receive SAE International’s Ralph H.
Isbrandt Automotive Safety Engineering Award. They were
presented the award at the SAE 2006 Government/Industry
Meeting in Washington, D.C., May 8-10.
The award, established in 1975, recognizes the authors de-
livering the most outstanding paper at an SAE International
meeting on the subject of automotive safety engineering. It
honors 1967 SAE President Ralph Isbrandt, who, during his
45-year automotive career, provided a constant inspiration
to young engineers in the fi eld of mobility engineering. The
2004 recipients, listed below, are being recognized for their
technical paper, “Development of Surrogate Child Restraints
for Testing Occupant Sensing and Classifi cation Systems”
(SAE paper 2004-01-0843).
• Matthew Reed, an Associate
Research Scientist at the University
of Michigan Transportation Research
Institute, focuses on occupant pro-
tection and physical ergonomics for
road vehicles. He is also Co-direc-
tor of the Human Motion Simula-
tion Laboratory in Industrial and
Operations Engineering. A member
of SAE International, he is active on
several committees on vehicle inte-
rior design and occupant protection. He holds his bachelor’s
and master’s degrees in engineering from the University of
Michigan and a doctorate in industrial and operations engi-
neering from the University of Michigan.
• Sheila Ebert-Hamilton, a Research
Associate at the University of Michi-
gan Transportation Research Insti-
tute, focuses in the areas of passenger
safety and ergonomics. She previous-
ly worked in the biological sciences.
Ebert received her bachelor’s degree
from Kalamazoo College and her
master’s degree from Michigan State.
• Michael Carlson, a Senior Design
Engineer and Program Manager for
First Technology Safety Systems, is
currently responsible for a series of
advanced child crash dummies. He
has 25 years of design engineering
experience and two published docu-
ments on space technology applica-
tions. He is a member of the Ameri-
can Society of Mechanical Engineers.
Carlson holds a bachelor’s degree
in mechanical engineering from the
University of Notre Dame and a
master’s degree in business administration from the Univer-
sity of Chicago Graduate School of Business.
One of SAE’s most prestigious awards is the annual SAE
Medal of Honor, which recognizes a living SAE member
for his/her important and signifi cant contributions to the
society. Unlike other SAE awards that honor technical
achievements or outstanding accomplishments in the vari-
ous fi elds of mobility engineering, this award recognizes
contributions to the overall SAE organization. The signifi -
cance of the contribution must have been tested over time
and must be regarded as a major factor in SAE’s success.
As an SAE member, you are in a unique position to iden-
tify qualifi ed candidates. The medal will be presented at
the SAE Awards Ceremony, held in April, during the SAE
2007 World Congress in Detroit.
To download a nomination form, visit www.sae.
org/news/awards/list/medalofhonor/ or contact Terri
Anzaldi in the SAE Executive Offi ce at 724-772-4035 or
[email protected]. The deadline for submitting nomina-
tions is December 15, 2006.
The Team Penske engineering team of Tom German, Justin
Horning, and Tom Janiczek was presented the 40th annual
Louis Schwitzer Award on May 19 at the Indianapolis Motor
Speedway Media Center. The award, given to engineers by
engineers, is sponsored by BorgWarner and presented by the
Indiana Section of SAE International in honor of early racing
pioneer and past Indiana Section Chairman Louis Schwitzer.
This year, BorgWarner doubled the winner’s cash prize to
$10,000. SAE International also presents a $1000 scholarship
to the engineering school of the winners’ choice, which was
doubled this year because German was a past Formula SAE
participant. The team named Rose-Hulman Institute as the
recipient of the scholarship money.
Penske Racing was recognized for developing a method
to quickly adjust the rear wing angle on an IndyCar during
a pit stop. A mechanism to permit movement of the wing
was designed, as well as a battery-operated power tool, that
allows a tire changer to make the adjustment within a two-
second window. Previously, the adjustments, which are only
permitted by IRL rules at the Indianapolis Motor Speedway,
would take at least one minute.
This is the fourth time that Penske Racing has received this
award in its 40-year history. They also won in 1993, 1982,
and 1980 for chassis design on the Penske chassis.
German is Race Engineer for Penske driver Sam Hornish
Jr., who went on to capture his fi rst victory in the Indianapo-
lis 500 on May 28.
New safety CD collections now availableNew 2006 editions of three collections of full-text technical
papers in SAE’s Safety Technology Series on CD-ROM are
now available.
The SAE 2006 Accident Reconstruction Technology
Collection on CD-ROM ($360 list/$288 member; Product
Code: ARCD2006) includes 90 new papers, including those
published at the SAE 2006 World Congress. Containing a
total of 1367 technical papers, the collection covers 45 years
of accident reconstruction data, including papers from the
International Research Council on Biokinetics of Impacts.
The 2006 SAE Occupant Protection and Crashworthiness
Technology Collection on CD-ROM ($360 list/$288 member;
Product Code: OP2006) covers nearly 30 years of research
with more than 1500 technical papers. The set contains ap-
proximately 60 new papers, including those from the SAE
2006 World Congress.
The third collection in the Safety Technology Series, the
Stapp Car Crash Conference Proceedings on CD-ROM ($360
list/$288 member; Product Code: STAPPCD2004), includes
1140 technical papers from Stapp Car Crash Conferences
held from 1996 through 2004, plus papers from the 1993 and
1997 Child Occupant Protection Symposiums.
Safety Technology Series collections are available individu-
ally or in any combination. A special savings offer enables
two collections to be purchased for $620, or all three col-
lections for $980. For more information, visit www.sae.org;
phone 877-606-7323 (in the U.S. and Canada) or 724-776-
4970; or e-mail [email protected].
Publications
AUGUST 2006 7
Update
Collegiate Design Series
Homogeneous ChargeCompression IgnitionSymposium
September 24-26, 2006
San Ramon MarriottSan Ramon, California, USA
SAVE $100 Register before September 8
Learn what the global community is doing to bring HCCI technology to production status.
Connect with your target audience.
Exhibit – Sponsor – Advertise – Network
Technical Topics:• Control• Fuel• Low-temperature Combustion• Modeling• Operational Range
Tour Sandia National Laboratories’ Combustion Research Facility, and the Blackhawk Auto Museum!
www.sae.org/hcci060718
Innovations and Engineering Solutions for Future Aircraft
Expect over 100 technical presentations:
• Automated Fastening Technologies
• Composites Processing & Fabrication
• Intelligent Technologies in a Production Environment
• Lean Manufacturing & Supply Chain Management
• Metal Processing & Fabrication
See fi rst-hand the newest, most cutting edge technologies from around the world!
www.sae.org/amaf
Aerospace Manufacturing
and Automated Fastening
Conference and Exhibition11-14 September 2006
Centre De Congres Pierre BaudisToulouse, France
060700
Collegiate Design roundup
“We designed our car so it would do well
in very diverse conditions, from maneuver-
ing through a mud bog to climbing over
large boulders,” said Jaynie Schonbrod, OSU
Baja team captain.
At the Mini Baja West competition, OSU
placed fi rst in the design and sales events.
It also placed second in the rock crawl,
and fi nished fourth in the hill climb, land
maneuverability, and endurance events. The
University of South Florida fi nished in sec-
ond place overall, earning the top spot in the
endurance and land maneuverability events.
Queens University–Ontario rounded out the
top three overall.
OSU won endurance and design honors
at the Midwest competition. Universite de
Sherbrooke and Auburn University fi nished
second and third overall, respectively.
SupermileageThe University of British Columbia won top
prize at this year’s Supermileage event, June
9 in Marshall, MI, marking UBC’s fourth win
in as many years. Forty teams from the U.S.,
Canada, and India competed in designing
and building the most fuel-effi cient vehicle.
The UBC design, which required the driver
to lie down while navigating it, achieved
3145 mpg (0.074 L/100 km).
“We achieved this level of effi ciency by
optimizing many aspects of the vehicle de-
sign, including: aerodynamics, light-weight
construction, a small displacement engine,
and conservative driving habits,” said team
captain Kevin Li.
UBC’s student team has taken fi rst place
four out of the six years it has competed,
with 2006 marking the fourth straight vic-
tory. Last year, UBC beat out 27 teams by
reaching 1600 mpg.
Université Laval (Quebec) took second
place this year with a score of 1823 mpg, and
Ivy Tech State College of Indiana came in
third with 1314 mpg.
Aero Design WestFor the second consecutive year, the South
Dakota School of Mines and Technology
captured fi rst place in the Regular Class Di-
vision at the Aero Design West competition,
held June 2-5 in Encino, CA.
The School of Mines’ fi xed-wing mono-
plane, which has a 94.5-in (2400-mm)
wingspan, carried 24.08 lb (10.9 kg) of added
weight, the most of any of the nearly 40
teams.
The School of Mines team was awarded
the Elliott & Dorothy Green Award of
Excellence. The team also brought home the
traveling trophy that will remain on campus
for the next year.
LeTorneau University, University of Akron,
University of California–Davis, and Ecole
Polytechnique de Montreal fi nished out the
top fi ve, respectively.
The University of British Columbia claimed fi rst place for the fourth straight year at the Supermileage competition June 9 in Marshall, MI. Its vehicle achieved 3145 mpg.
COLLEGIATE DESIGN continued from p.1
Embry Riddle claims rookie team honor
The Embry Riddle Formula SAE team was selected to receive a $500 grant from SAE for development of its vehicle. From left to right (standing) are Nazim Mohd Nur, Adam Stawinski, Jeff Sikorski, Yadira Chatman, Ryle Maxson, Michael Lind, Jason Sabarese, Dino Paolucci, Hany Nakhla, (kneeling) Senkosal Hun, Nicole Ferraro, Craig Czlapinski, David Majko, Darris White, and Andrew Pope.
Formula SAE team members from Embry
Riddle Aeronautical University have been
selected to receive the William R. “Bill”
Adam Formula SAE Grant for Rookie
Teams. The award was presented to the
team prior to this year’s Formula SAE com-
petition in Romeo, MI, May 17-21.
The grant, established in 2004, provides
funding for a Formula SAE rookie team to
assist with the development of its proj-
ect. It honors William R. “Bill” Adam, a
35-year member of SAE International and
major contributor to Formula SAE, for his
lifelong dedication to mentoring young
engineers.
This is the fi rst time that Embry Riddle
Aeronautical University has entered a team
into the Formula SAE event. The team, led
by captain David Majko, built the car as an
extracurricular activity.
“With this being the team’s fi rst-ever car,
we learned a lot about designing and build-
ing cars and how much hard work goes into
them,” Majko said.
The team placed 97th out of 125 competi-
tors at the event and earned a tie for 40th in
the design competition.
Formula SAE is part of the SAE Collegiate
Design Series, which provides students with
real-world, hands-on experience in automo-
tive and aerospace engineering. They work
as a team to build a competitive vehicle
while staying within a budget.
Update
AUGUST 20068
Member Update
A World In Motion
Ohio students get creative with Challenge 2Fifty-four eighth-grade students at Hathaway Brown School
in Shaker Heights, OH, took on the A World In Motion
(AWIM) Challenge 2 project at a science fair competition.
Working in teams of three or four, the students created com-
pany names and logos, surveyed a target audience, and used
the results of their consumer research to design and build
motorized, gear-driven toys.
Because this project serves not only as an engineering ex-
ercise but also as an introduction to electricity in the curricu-
lum, the students modifi ed the kits to allow the toys to run
on battery power instead of ac. Some groups used a second
motor to provide a separate power source for four-wheel
drive or to work ancillary features like propellers. Other
teams experimented with parallel circuitry to determine
the most effective way to power both the motor and a set of
headlights.
All groups designed vehicles that achieved a variety of
tasks. Examples included a waterproof toy that ran through
puddles, a “SpongeBob”-themed car that survived a tumble
down the stairs, and a “007”-inspired car equipped with a
spy camera. Some groups even modifi ed their vehicles to
operate via remote control by disassembling store-bought
remote-controlled toys and determining how to incorporate
the circuit boards into their AWIM cars.
In addition to learning about marketing, gear ratios,
and design, the students learned how to safely work with
electricity. Allowing the students to design their own tasks
for the vehicle to achieve provided considerable motivation
throughout the project.
MichiganIn April, students at Freeman Elementary celebrated the con-
clusion of their AWIM program with 19 industry volunteers
from the General Motors Flint Assembly Plant. The teams
presented their Skimmer and JetToy designs, then each stu-
dent received an AWIM certifi cate of completion.
The volunteers surprised the students by bringing several
of the latest GM vehicles to show the students how the sci-
ence concepts they learned are used in real-world product
development. A local ABC-TV affi liate station, WJRT-12,
covered the event. Freeman Elementary is part of the Flint
Community School District.
CaliforniaMatt Miller, Manager of the AWIM programs, recently
trained seven volunteers at the Lockheed Martin facility
in Palmdale, CA. Since the training, two classrooms with
60-plus students at New Vista Middle School have been
selected to focus on the Skimmer activity with the volunteers
that participated.
Shown are some of the vehicles created with the AWIM Challenge 2 project materials by students at Hathaway Brown School in Shaker Heights, OH.
Nine volunteers were also introduced to AWIM at the
Lockheed Martin Aerospace facility in Ft. Worth, TX, during
training facilitated by Ken Francis, Product Developer for
AWIM. Training at the Marietta, GA, location will be held in
the future.
Clarifi cationIn the July issue of Update, it should have read that volun-
teers from ArvinMeritor’s Light Vehicle Aftermarket group
participated in an AWIM project, not volunteers from the
Light Vehicle Systems group.
Members on the moveRobert F. Sawyer (Fel’05) was ap-
pointed Chairman of the California
Air Resources Board. In this posi-
tion, he will continue California’s
leadership in motor vehicle emis-
sions control, address global climate
change emissions, and work to
protect the public from harmful toxic
emissions.
Adam B. Thomas (Asc’06) has been
promoted to Vice President of Mar-
keting at Clarion Corp. of America,
a manufacturer of mobile entertainment systems. Thomas’
responsibility includes marketing, product planning,
research, tech support, training, and new business develop-
ment for both retail and OEM divisions.
Ralf Voss (Aff’05) was named Senior
Executive Vice President for Hella
KGaA Hueck & Co.’s electrical and
electronics division, where he will
be responsible for development and
manufacturing of driver-assistance
systems and body electronics. He
will also coordinate the division’s
NAFTA activities.
David Alexander (Mbr’89) has
joined ABI Research as Senior Ana-
lyst, Automotive Systems. Alexan-
der, a former Associate Editor with SAE International, will
initially study commercial and consumer hybrid vehicles,
automotive radar/lidar systems, and vehicle safety systems.
Dan Basch (Asc’02) has joined Parker Hannifi n’s Aircraft
Wheel & Brake Division as a Senior Systems Engineer.
Basch was the fi rst SAE Outstanding Student Leader
Award recipient.
David Smith (Mbr’96) has been
appointed Chief Operating Offi cer
of T.M. Smith Tool International in
Clemens, MI. In this newly created
position, he will oversee day-to-
day activities of manufacturing,
engineering, sales, marketing, and
business development.
Paul Dimitry (Mbr’88) and Bruce Liimatainen (Asc’81) were renomi-
nated for additional consecutive
terms on the Forging Industry Edu-
cational and Research Foundation’s Board of Trustees.
Soheil Eshraghi (Mbr’99), Director
of Product Engineering–Aerospace
at Textron Fastening Systems, has
been named to the Board of Directors
of the Industrial Fasteners Institute.
David R. Zimmer (Asc’06), Man-
aging Director and co-founder of
Stonebridge Business Partners, was
elected to the Board of Directors of
Strattec Security.
Special acknowledgmentGary Cowger (Mbr’88), General Mo-
tors’ Group Vice President of Global
Manufacturing and Labor Relations,
was named honorary fellow by
Stanford University’s Manufacturing
Modeling Laboratory. He is the fi fth
recipient of the award in 20 years.
Cowger co-founded the Design for
Manufacturability distance learning
course at Stanford in 1986.
David L. Krausch (Mbr’84), Global
Director of Customer Satisfaction at
Delphi, was selected to receive the
Quality Leader of the Year Award at the American Society
for Quality Automotive Division Awards.
Andy J. Benedict (Mbr’86) was awarded the Distinguished
Alumni Award from the University of Pittsburgh School of
Engineering’s Department of Mechanical Engineering. Bene-
Robert F. Sawyer
Ralf Voss
David Smith
Soheil Eshraghi
Gary Cowger
Tom Watson
Andy J. Benedict
dict, a 1971 graduate of the School
of Mechanical Engineering, recently
retired from Ford in Dearborn, MI,
as Executive Director of Global
Facilities, Materials, and Services
Purchasing.
Tom Watson (Asc’84), Manager of
Propulsion System implementation
for Ford Research & Advanced Engi-
neering, was selected as Engineer of
the Year by Design News for his work
on the Escape Hybrid program.
Philip C. Mikula (Mbr’93) of TRW
Automotive was selected to receive
an Individual Achievement Award
by the Automotive Industry Action
Group.
George E. Totten (Fel’88), President
of G.E. Totten & Associates in Seattle,
WA, was presented the ASTM Inter-
national Award of Merit and named
fellow. Totten was recognized for his
work on ASTM Committee D02 on
Petroleum Products and Lubricants.
Racing across the country
SAE International helped sponsor Geoff Bond (left) and Jack Neff, both of Pittsburgh, PA, in May’s Cannonball One Lap of America, a round-the-clock cross-country drive with competition taking place on racetracks across the country. The pair competed in a 2004 Porsche GT3 and fi nished 50th
out of 88 entrants.
AUGUST 2006 9
Update
Career Corner
How to prepare for different types of interviewsWhen searching for a job, companies use different versions
of interview styles to determine if a candidate meets the
requirements of the job. Knowing a little about the type of
interview can help you to prepare your responses in advance
and help your chances of success.
With the ease of the Internet, companies worldwide are
posting jobs online on their own Web sites as well as on
major job boards. The online application and profi le required
to apply for a job posting are the fi rst steps in the screening
process, so you should treat them with the same care you
would an interview.
“Before you push the ‘send’ button, take a second look or
have someone else proof your responses, and don’t forget
to use spell check,” said David Hall, Director of Human
Resources at AVL North America, during the Career Devel-
opment Session at the SAE World Congress. Also make sure
you follow the directions carefully and be prepared to sup-
port everything you submit.
A common type of interview used today is the behavioral
interview, which is used to determine if the candidate has
demonstrated the behaviors necessary to meet the core com-
petencies of the position. This style of interview will probe
for information on your values, work ethic, problem-solving
style, and people management skills. When participating in
the interview, focus on the employer’s needs and describe
the situation and the actions you took to demonstrate admi-
rable behaviors such as dedication, teamwork, etc. For recent
grads or those who may not be able to answer the ques-
tion exactly how it was posed, give an example of a similar
situation where you demonstrated a certain behavior that is
desirable in the job.
One of the most in-depth interview styles is the Chronologi-
cal In-depth Structured Interview used by many companies
using the Top Grading System, including General Electric,
Honeywell, Goldman Sachs, and Hayes Lemmerz. This inter-
view generally takes several hours and looks for a detailed
history of education, work history, plans, and goals. It also
includes a self-appraisal and requires information on interper-
sonal leadership and motivational competencies. Interview-
ers will usually give you a clue if they are using this type as
it often requires pre-work. “To prepare, I would recommend
the book ‘Top Grading’ by Bradford Smart,” said Hall. “It will
help you with most other interview types as well.”
Employers on a tight time scale may use interview types
that cut to the chase. In this case, often only one question
is asked and is often similar to “Tell me about your most
signifi cant accomplishment.” Your answer for questions like
this should lead to many different points and pull in your
past experience, obstacles you overcame, how you achieved
the goal, and what you gained from the experience. If you
answer the question in 2-3 minutes, your interview may be
over, so make sure you have the answer to this one prepared
in advance. Questions like these are often interview closers
for those using other types of interview styles.
One additional style that you should be familiar with are
assessment interviews. These are a group of instruments that
involve skill testing, behavior identifi cation, personality pro-
fi les, role playing, and possibly group interaction. While some
of these may be paper or computer tests, if you are involved
in a group or role play assessment, you should participate in-
telligently and be yourself. If the job for which you are apply-
ing requires leadership, then demonstrate those skills. If you
know you will be involved in an assessment interview, you
may want to practice some anticipated situations at home.
If you are serious about fi nding a new position, every
interview requires advance preparation and skills rehearsal.
“Take the time to practice these tips and think about what
skills and behaviors the employer is looking for and develop
ways in which you can demonstrate these skills during the
course of conversation,” concluded Hall.
Standards & Committees
Ground Vehicle Reliability Committee to meet during DOD symposiumThe SAE Ground Vehicle Reliability Committee will
meet October 23, 2006, at the Reno Hilton Hotel in
Reno, NV. The meeting will be held concurrently with
the SAE DOD Maintenance Symposium, October
23-26.
This will be the second meeting of the Ground Vehicle
Reliability Committee since it was realigned to the
Materials, Parts, and Processes Council. The committee
was established as part of the G11 group in spring 2003
to address issues of uncertainty, durability, and reliabil-
ity of ground vehicles. The committee recently added
software and electronics to its portfolio.
The meeting will provide an excellent industry/
government/academia forum to review applica-
tions of physics of failure technology, reliability and
probabilistic technology, reliability-/possibility-based
design methods, and fatigue prediction to ground
vehicles.
Three keynote speakers will provide the latest
technical advancements in ground vehicle reliability.
There will be a short business meeting earlier in the
day.
For more information, contact K.K. Choi at kkchoi@
ccad.uiowa.edu or David Gorsich at GorsichD@tacom.
army.mil.
Update
AUGUST 200610
General Aviation Technology Conference subject areas
Aerodynamics/Icing
Avionics and fl ight operations
Composites
Design
Manufacturing
Personal air transportation
Propulsion and fuels
Structures
Calls for NominationsMore than 20 technical, business, and ex-
ecutive sessions will be held in eight subject
areas (see table).
Sessions will feature presentations on top-
ics including aerodynamic design, in-fl ight
icing, avionics and aircraft operations, com-
plex aircraft modifi cations, composite ma-
terials, manufacturing and quality control,
mechanics, confi guration design, structural
design, manufacturing concepts, personal
air vehicles, fuels and lubes, propulsion
dynamics and advanced engine concepts,
aging aircraft, crashworthiness, and emerg-
ing technologies.
Sessions are scheduled to include pre-
sentations from representatives of Cessna
Aircraft, Raytheon, Bombardier Learjet,
NASA Langley Research Center, Volante
Aircraft, Boeing Commercial Airplanes, U.S.
Air Force, Federal Aviation Administration,
National Institute for Aviation Research, and
Honeywell Aerospace Electronic Systems.
The event will also feature a number of
special events and networking opportuni-
ties. A technical tour of Raytheon Aircraft
Manufacturing will occur August 29, at 10
a.m. The tour will provide a rare glimpse
into the Raytheon production lines for busi-
ness jets and turboprop airplanes. Advanced
registration is required.
A Top Management Panel on “Implications
of Partnering and Outsourcing of Aircraft
Systems on OEM Engineers” will be held
August 30 at 4 p.m. The panel, selected from
a cross section of OEMs and Tier 1 sys-
tems suppliers, will be hosted by ATK Vice
President of Engineering David H. Riemer
(former Vice President of Product Develop-
ment and Engineering, Raytheon Aircraft).
The SAE Awards Presentation on August
30 will feature the presentation of the Arch
T. Colwell Merit Award, which recognizes
the authors of papers of outstanding techni-
cal or professional merit.
The exhibit, which will be open August
30-31, will showcase the latest technologies
from companies involved in general aviation
aircraft design, engineering, and production.
Receptions will be held in the exhibit hall
August 30 at 5:30 p.m. and August 31 at 5
p.m.
To register for the General Aviation Tech-
nology Conference and Exhibition, or for
more information, visit www.sae.org/gatc;
call 877-606-7323 (in the U.S. and Canada)
or 724-776-4970; or e-mail customerservice@
sae.org.
SAE members have the opportunity to
attend one of SAE’s three main industry
events—the General Aviation Technology
Conference and Exhibition, the Commercial
Vehicle Engineering Congress and Exhibi-
tion, or the World Congress—for free by pre-
registering. For more details on this benefi t,
visit www.sae.org/membership. Pre-regis-
tration deadline is August 11.
BIG THINGS PLANNED continued from p.1
David H. Riemer, ATK Vice President of Engineering, will lead a Top Management Panel on August 30.
Delco Electronics Intelligent Transportation Systems AwardOpen to: Intelligent transportation system
(ITS) engineers
Description: This award distinguishes
an individual or team whose outstanding
technical accomplishment is judged to have
signifi cantly advanced ITS. It may also
recognize the author(s) of the best paper re-
lating to the invention, design, construction,
or operation of vehicle-related equipment or
systems operating within an ITS context.
Nomination deadline: August 1, 2006
Submission: Visit www.sae.org/news/
awards/list/delcoits/
Edward N. Cole Award for Automotive Engineering Innovation Open to: Design engineers
Description: This award recognizes an
SAE member whose innovative design is
described in an SAE paper or whose lifetime
of accomplishment is judged to be a signifi -
cant achievement in automotive engineer-
ing. Judgment is based upon the value of the
work as an original innovative contribution,
not upon the application of some develop-
ment or invention already known.
Nomination deadline: August 1, 2006
Submission: Visit www.sae.org/news/
awards/list/cole/
Henry Ford II Distinguished Award for Excellence in Automotive Engineering Open to: Passenger car, truck, or bus engi-
neers
Description: This award recognizes SAE
members and teams who use their engineer-
ing skills to achieve product or manufactur-
ing process contributions that are assessed to
have had the greatest positive effect on the
passenger car, truck, or bus industries.
Nomination deadline: August 1, 2006
Submission: Visit www.sae.org/news/
awards/list/fordii/
SAE/InterRegs Standards & Regulations Award for Young EngineersOpen to: Standards and regulatory engineers
Description: This award recognizes a
practicing engineer under the age of 40 who
is involved in standards, regulations, or con-
formity assessment systems that improved
safety or reduced emissions in a ground
vehicle mobility product.
Nomination deadline: August 1, 2006
Submission: Visit www.sae.org/news/
awards/list/interregs/
Arnold W. Siegel International Transportation Safety AwardOpen to: Safety engineers—land, air, space,
or sea
Description: This award recognizes individ-
uals whose accomplishments include out-
standing international research, innovation,
and contributions to crash injury protection,
biomechanics, and design for all mobility
vehicles. Nominees should be those persons
in leadership positions who have made a
signifi cant transportation safety impact on
their organizations or on society worldwide.
Nomination deadline: August 1, 2006
Submission: Visit www.sae.org/news/
awards/list/siegel/
L. Ray Buckendale LectureOpen to: Ground vehicle professionals
Description: The L. Ray Buckendale Lecture
provides for an annual lecture that deals with
automotive ground vehicles for either on- or
off-highway operation in either commercial
or military service. The intent is to provide
procedures and data useful in formulat-
ing solutions in commercial vehicle design,
manufacture, operation, and maintenance.
Nomination deadline: August 31, 2006
Submission: Visit www.sae.org/news/
awards/list/buckendale/
John Connor Environmental AwardOpen to: Individuals who promote the envi-
ronmental vision of SAE
Description: This award recognizes the ac-
complishments of an individual to promote
the environmental vision of SAE within
and outside the society. It was established
to meet the demands of the environmental
challenges that face manufacturers, suppli-
ers, and professionals in the global transpor-
tation industry.
Nomination deadline: August 31, 2006
Submission: Visit www.sae.org/news/
awards/list/connor/
2006
Department of Defense
Maintenance Symposium & Exhibition
October 23-26, 2006Reno Hilton
Reno, Nevada, USA
Administered by SAE International for the U.S. Department of Defense
www.sae.org/dod
Maintenance:Key Leverage Point in DoD’s Materiel
Readiness Value Chain
Plan now to attend the most comprehensive maintenance, logistics, and materiel readiness event of 2006! Key issues to be presented include:
• Process improvements across the DoD weapon systems value chain
• Optimizing reliability and cycle time to enhance materiel readiness
• Critical role of fi eld-level maintenance in the materiel readiness value chain
• Maintenance management, planning, and metrics
• Impact of parts support on readiness
• Integrated weapon system support
This event features government and industry perspectives presented in panels, breakouts, working group meetings, and technical sessions; a dynamic exhibit showcasing 150+ maintenance-related companies, Military Service Commands, and DoD activities; the Secretary of Defense Maintenance Awards Reception and Banquet; and much more
AUGUST 2006 11
Update
Courses from SAEDetailed course descriptions are available online at www.
sae.org/contedu. To register, complete the online registra-
tion form, e-mail [email protected], or call SAE Customer
Service toll-free at 877-606-7323 (or 724-776-4970 outside the
U.S. and Canada).
Professional Development
New SAE e-Seminar covers CAN protocolThe new SAE e-seminar “CAN for Vehicle Applications”
provides access to this popular SAE classroom seminar on
three CD-ROMs featuring full-motion video illustrated with
synchronized presentation slides.
The e-seminar covers the theory and use of the CAN
protocol and its applications in the automotive industry.
Instructor Mark Zachos presents details on how the CAN
protocol and other standards (J2284, J2411, J1939, ISO 11898,
etc.) compliment each other. Details on CAN application lay-
ers, implementation requirements, and device hardware and
software interfaces are also presented.
The 10½-hour e-seminar package includes an introduc-
tion, six modules, and a Gryphon demonstration on three
CDs, accompanied by a handbook with exercises. The SAE
standards J1939 (Recommended Practice for a Serial Con-
trol and Communications Vehicle Network) and J1939/71
(Recommended Practice for Vehicle Application Layer) are
also included.
Zachos is President of Dearborn Group and has more than
20 years of networking experience. He participates on many
SAE and ISO multiplexing committees.
The e-seminar is available in single-user packages. Quar-
terly discounts on single-user packages for three to fi ve stu-
dents, or six or more students, as well as site license options
are available. To order “CAN for Vehicle Applications,” or
other SAE e-seminars, visit www.sae.org/e-seminars, e-mail
[email protected], or phone 877-606-7323 (in the U.S.
and Canada) or 724-776-4970.
Instructor honored for years of service to academy
August 2006
Troy, MI, USA - SAE Automotive Headquarters
August 2-4 Commercial Vehicle Braking Systems
August 2-4 Fundamentals of Metal Fatigue Analysis August 3-4 Accelerated Test Methods for Ground and Aerospace Vehicle Development
August 7-8 Threaded Fasteners and the Bolted Joint August 7-8 Diesel Engine Technology August 7-8 Static And Dynamic Sealing
August 7-9 Liquid Atomization, Sprays, and Fuel Injection
August 10 The Tire as a Vehicle Component August 10-11 Selection, Evaluation and Measurements of Acoustical Materials for Vehicle Interior Noise August 10-11 Occupant and Vehicle Kinematics in Rollovers August 11 Tire and Wheel Safety Issues
August 14-16 Weibull-Log Normal Analysis Workshop August 14-16 Automotive Fuel Cell Systems
August 21-22 Fundamentals of Automotive Fuel Delivery Systems August 21-23 Engineering Effective Team Management and Practice August 21-23 Geometric Dimensioning & Tolerancing - Level I August 21-23 Fundamentals of Modern Vehicle Transmissions August 23-25 Vehicle Dynamics for Passenger Cars and Light Trucks August 24-25 Vehicle Accident Reconstruction Methods August 24-25 Fundamentals of Gear Design and Application August 28-29 Advanced Diesel Particulate Filtration Systems
NEW! As diesel emissions regulations have
become more and more stringent, diesel
particulate fi lters (DPFs) have become
possibly the most important and complex
diesel aftertreatment device. This seminar
covers many DPF-related topics using
fundamentals from various branches of
applied sciences such as porous media,
fi ltration, and materials sciences and
provides the student with both a theoretical
as well as an applications-oriented approach
to enhance the design and reliability
of aftertreatment platforms. Structure,
geometry, composition, performance,
applications, and optimizations of DPFs
are some of the main topics covered in
this advanced-level seminar. Computer
simulation techniques for analysis and
optimization of DPF performance are also
demonstrated.
August 28-29 Noise Diagnostics Using Nearfi eld Acoustical Holography
NEW! The demand for better and quieter
vehicles in terms of NVH performance is
increasing every year. This seminar presents
a new methodology for performing non-
invasive vibration and acoustic analyses of a
complex vibrating structure using nearfi eld
acoustical holography (NAH). This new
approach allows for identifi cation of noise
sources and transmission paths, and analyses
of both structure-borne and airborne sound
radiation from a complex structure vibrating
under its natural operating condition.
Unlike traditional noise diagnosis, this new
approach allows one to see where sound
is generated and how sound is propagated
from a vibrating structure into 3-D space. It
takes away any guesswork of where and how
sound is generated and provides a signifi cant
amount of insight into how to suppress sound
radiation in a very cost-effective manner.
East Liberty, OH, USA - Transportation Research Center
In Conjunction with the AWD Vehicle Technology Symposium August 21 Fundamentals of Automotive All-Wheel- Drive Systems
September 2006
Troy, MI, USA - SAE Automotive Headquarters
September 6-8 Managing Engineering & Technical Professionals
NEW! In the fast-paced and competitive
environment of today’s global economy, the
work of technical professionals is often the
difference between success and failure in
an organization. Providing leadership for
engineers is uniquely challenging, and the
transition from working engineer to fi rst-
line technical supervisor is one of the most
diffi cult career challenges that an engineer
may face. First-time engineering supervisors
and mid-level managers who wish to sharpen
their skills and learn new techniques for
guiding, coaching, and motivating working
engineers, technicians, and designers will
fi nd this seminar valuable. A mix of lecture
and attention-grabbing exercises are used to
develop intense and lasting learning results.
September 7-8 Automotive Electronics - an Applications Primer September 7-8 The Basics of Internal Combustion Engines
September 11-12 Tolerance Stack-Up Analysis
September 11-12 Metal Corrosion and Its Prevention
September 11-13 Cost, Finance, and Economics for Engineers September 14-15 Wet Brake & Clutch Technology September 14-15 Leading High Performance Teams
September 18-20 Introduction to Road Vehicle Aerodynamics
NEW! Aerodynamic considerations in
the design phase of a road vehicle have
signifi cant implications for fuel economy,
vehicle stability, safety, engine cooling,
interior noise, and overall aesthetics. Both
governmental regulations and customer
requirements for comfort must be taken
into consideration. Just as an airplane
in fl ight is subjected to several forces,
including lift, drag, and lateral forces, the
same is true of ground vehicles although
the lift component is, in general, not
as prominent as in fl ight vehicles. The
aerodynamic characteristics of a vehicle
are determined by the combination of
the vehicle overall shape and the shape
and location of its components. This
seminar will introduce you to basic
aerodynamic principles and tools to
evaluate aerodynamic features including
wind-tunnel testing, fl ow visualization,
track testing, and computational methods.
Testing of scale models, measurement
methods, and data interpretation will
also be covered. Real life situations and
problems will be discussed and attendees
will have the opportunity to solve
problems utilizing skills learned.
September 18-20 Hybrid Electric Vehicles: Control, Design and Applications
NEW! One of the fastest-growing
automotive fi elds, hybrid electric vehicles
(HEVs), presents both opportunities
and challenges. HEVs are more fuel-
effi cient and environmentally friendly
compared to conventional vehicles.
Optimizing the power intake in HEVs
allows the engine operation to be kept
within the range designed for best fuel
economy and lowest emission, while the
motor/generator system either provides
additional power input, or generates
electricity using the excess power from
the engine. The challenges presented in
HEVs include power electronics, electric
motors and generators, batteries, power
management, thermal management, and
system integration. This three-day seminar
will cover the fundamentals, design, and
special topics of HEVs. In an easy-to-
understand format, the course will explain
the engineering of HEVs, including the
components, design, modeling and control
of HEVs. Some existing HEV models
such as the Toyota Prius, the new Honda
Civic, Mercury Mariner, Saturn VUE, and
2007 Toyota Camry will be used as case
studies. The course will include lectures,
simulations, hands-on examples, and
design exercises utilizing Ansoft Simplorer
software, Matlab-Simulink, and Advisor.
Jon Van Gerpen (left), professor and department head of biological and agricultural engineering at the University of Idaho, was honored with a Distinguished Service Award for his seven years of service in developing and teaching the thermodynamics section of the Diesel Engine Technology Engineering Academy. Van Gerpen is stepping down from the academy to pursue other interests. The intensive fi ve-day course includes eight instructors who each cover specifi c areas of expertise and is offered every June at SAE Automotive Headquarters in Troy, MI. Shown here with Van Gerpen is lead instructor Magdi Khair, who oversees the Diesel Academy content and instructor assignments.
Update
AUGUST 200612
Check outour newonline
Career Center!
www.saecareercenter.
org
FULL OR PART TIME RETIREES AUTO ACCIDENT RECONSTRUCTION
Peter R.Thom & Assoc.Fax 925/254-1650
www.prtassoc.com
Career Opportunities
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SAE Members can now post their resume and search job
openings at http://www.saecareercenter.org/.
It’s easy to place an advertisement in SAE UPdate. Simply call with your space reservation and fax--or e-mail and save the typesetting fee!--your ad copy to Debby Catalano:
SAE assumes no responsibility for the statements set forth in any listing or the availability or existence of such listed positions. SAE does not review or warrant the qualifi cations or statements of those responding to a listing.
You will be contacted promptly to discuss your ad and to receive details about pricing and deadlines.
724/772-4014
724/776-3087
Update
ARi is currently registering industry leadersand experts as consultants to assist in solvingindustry challenges in areas such as engineering,international business, manufacturing, product-lifecycle-management, and sales and marketing.
WANTED:Automotive Industry Leaders
To learn more visitwww.ari.sae.orgor contact Neil Schilkeat [email protected] 248-273-4029.
ASSOCIATE EDITORSAE International in Pittsburgh has an immediate opening for an associate editor responsible for writing, editing, and proofi ng articles for its magazines. Successful candidates will have an engineering/technical degree, three years experience in technical writing, and the ability to travel about 30%. SAE offers a competitive salary, a comprehensive benefi ts package, and a stimulating work environment. Our preferred method of application is by visiting http://www.sae.jobs. Otherwise, send your resume with salary history to SAE, Human Resources - ASE-1102, 400 Commonwealth Dr., Warrendale, PA 15096, fax: 724-776-0445; e-mail: [email protected]. No phone calls or third parties. EOE
Sr Project Engr, Van Buren Twp, MI. Lead CAD & analysis of optimized pushrod valvetrain & chain driven Variable Valve Timing system & prototype & production validation testing of valvetrain components in aluminum cylinder head for high performance passenger car & Motorsport applications. Lead design of aluminum cylinder head assemblies with direct attack valvetrains for high performance, 5 valve per cylinder passenger car. Defi ne DVP&R activities & lead design & production validation testing. Bach., Auto. or Mech. Engrg. 6 mos. exp. in job or in Alternate Occupation of Engr or Engrg Intern. 6 mos Alt. Occ. exp must include design of aluminum cylinder head assemblies w/direct attack valvetrains for high performance, 5 valve per cylinder passenger car, which may be concurrent with Alt. Occ. experience. Mail resume to U. Misangyi, Ricardo, Inc., 40000 Ricardo Drive, Van Buren Twp, MI 48111.
Siemens VDO Automotive Corporation, which specializes in automotiveelectronic and supply manufacture, seeks Electrical Engineers forapplication of Occupant Classifi cation Systems (OCS) to assigned customerplatforms and coordination of all activities related to seat manufacturer’sserial introduction of OCS product, among other duties. M.S. or foreignequivalent in Electrical or Electronic Engineering or Technology, varyinglevels of experience. Ref. #6200621. Please send resumes to: N.V., HumanResources, Siemens VDO, 2400 Executive Hills Dr., Auburn Hills, MI 48326, or reply by fax to: (248) 253-2991.
Modern Engineering, Inc. seeks Design Engineer to design, develop, testand technically analyze automotive systems, subsystems and components. Qualifi ed applicants must have MSME and 2 yrs. exp. in architectural development of HVAC systems, components and CFD models using Pro/E, Catia, UG software. Must have exp. in kinematics mechanisms development and NVH test processes & procedures.
Modern Engineering offers a competitive compensation & benefi ts package to include 401(k). EOE.
Send resumes [email protected]
Fax: (248) 606-0283Attn: JO-574-SSwww.modernengineering.com
Design Engineers for design of new components; supplier management(US and Europe); coordination of prototype standards; supervision of validation tests; design in CATIA V4.2.0, track of project costs with SAPR/3; benchmarking; bid proposal management; FMEA; manufacturing processes in design. MSME, varying levels of experience. Send resumes to: Keiper LLC, Attn: Frank Hernandez, 2600 Bellingham, Suite 100, Troy, MI 48083
Supervisor Autotest Engineers wanted by Transportation Co in Chicago,IL, to supv action of Autotest Engrs in dvlpmt of new dsgns for automo-tive members, engines, transmissions & assoc’d automotive eqpt. Reqd Masters deg or its equiv & 6 mos exp. in job offd or as Autotest Engr. Respond to Chicago Private Car Service, Inc., Nick Zajac, President, 5315 W. Devon Ave., Chicago, IL 60646. Ref. code 101-91076-B. No calls.
800-MERCURY mercurymarine.com© 2006, Mercury Marine, All Rights Reserved
An Equal Opportunity Employer M/F/D/V
Mercury Marine is seeking innovative people with exceptional drive. Just like ourengines. These highly talented people should be interested in taking their career to thenext level with the number one power on the water. Mercury offers unique and excitingopportunities in the development of our outboard and sterndrive engines and relatedmarine products. Located in some of the country’s most desirable locations like Fond du Lac, Wis., Stillwater, Okla., and Tulsa, Okla., you will also find we place a highvalue on office environments that encourage, appreciate and reward your efforts.
Mercury Marine recognizes talent, creativity and initiative with an excellentcompensation and benefit offering. For more information on our exciting opportunitiesor to apply online, please visit mercurycareers.com.
MERCURY MARINE: COME ONBOARD.
Mercury was the highest-ranked DI two-stroke and MerCruiser was thehighest-ranked EFI sterndrive engine in the J.D. Power and Associates2006 Marine Engine Competitive Information Study.SM Study based on
responses from a total of 12,255 owners of 2004 and 2005 model year boatsregistered between June 1, 2004, and May 31, 2005. www.jdpower.com/cc
MERCURY OPTIMAX:“Highest In Customer Satisfaction
With Two-Stroke Outboard Engines”
MERCURY MERCRUISER:“Highest In Customer SatisfactionWith Sterndrive Engines”
®