update session : shah alam testing services...radiator, ngv, side mirror, light helmets, safety...

Presented By:

AZMI MUSA

TESTING SERVICES DEPARTMENT

16 NOV 2017

UPDATE SESSION :

SHAH ALAM

TESTING SERVICES

Our Roles

Government

• Assist Regulatory Bodies (ST, BOMBA, SKMM,JPJ,

CIDB, DOSH, SPAN, Local Authorities) in implementing

regulations / legislations.

Industry

• Support companies’ Research and Development

activities

• Test for compliance to company, association, national

and international standards.

• Assist exporters meeting importing country’s regulatory

requirements.

Testing Services

Accredited LaboratoryAccredited by Standards Malaysia to

MS ISO/IEC 17025

ASEAN EE MRA

Appointed as Designated Testing Laboratory and

Certification Body by Energy Commission of

Malaysia

Test Report for E&E issued by SIRIM QAS Intl. is

recognized and accepted by regulators of

member countries of ASEAN

Testing Services – OUR RECOGNITION

Testing Services

IECEE CB Scheme

Accepted as an Issuing and Recognizing National

Certification Body (NCB) and Certification Body

Testing Laboratory (CBTL) in the IECEE CB

Scheme. Test reports and Test certificate issued

by SIRIM QAS Intl. is recognized by almost 43

member countries of the IECEE CB Scheme


• Electrical & Electronic Test Lab

- recognised by CSA (Canada) under its Qualified

Testing Facilities.

- recognised by SASO (Saudi Arabia) approved

laboratory under ICCP

Fire Protection

• UL (USA) recognize SIRIM QAS’s Fire Door test facilities

for UL certification

Packaging Laboratory

• Certified by the world renowned International Safe Transit

Association (ISTA),

• Test Report issued by SIRIM QAS Intl. is accepted by

ISTA / US market.


Cater wide range of testing services and categorized into the

following sectors:

1. Civil & Construction

2. Mechanical & Automotive

3. Electrical & Electronic

4. Chemical & Consumer

5. Fire Protection

6. Radio Frequency and Electromagnetic

Compatibility (EMC)

7. Plastics & Composite Material

8. Energy Efficiency for Electrical Appliances

Our Capabilities

▪ Reinforce steel, fasteners,

pipes and fittings, steel water

tanks

• Cements, pavers, natural

stones, playground equipment

• Ceramic tiles, sanitary wares,

clay pipes

• Thermal insulation materials,

acoustic panels, energy

efficiency glazing

• Wire rope slings, chain slings,

lever hoists, wire ropes and

cables

CIVIL & CONSTRUCTION

TYPE OF PRODUCTS TESTED

kerosene stove, LPG

regulator, Cooker

TYPES OF PRODUCT TESTED

Radiator, NGV,

side mirror, Light

Helmets, safety shoes, safety vest Jerricans, pallete,

plastics containers,

boxes,

electronics

components

MECHANICAL & AUTOMOTIVE

LABORATORY

ELECTRICAL & ELECTRONIC

Industrial Chemicals, Building Materials

Detergents, Herbal product, Cosmetics

Spices, Sugar

Varnish, Road marking paints, paints

Fabrics, Carpets

Fuel Oil, Gear Lubricant

Disinfectant, foods

CHEMICAL & CONSUMER

Tested Products

Door sets

Lift Landing Door

Brick / Block Walls

Drywall Partition / Panel System

Penetration Seals

Roller Shutter Assemblies

Fire Extinguishers

Landing Valves

FIRE PROTECTION

Tested Products

Telecommunication Product

- Wireless Product

- Telephony Product

Electrical Electronic Product

- Information Technologies Equipment

- Industrial, Scientific and Medical Equipment

- Audio Video Product

- Household appliances

- Lighting apparatus

- Automotive Sub Assemblies

- Electric Motor Bike

RF & EMC

Tested Products

• Plastic Resin, Plastic Products, Tanks, Pipes and Fittings,

Aerospace Composite Materials

• Plastics Material Analysis Services via various

Characterization Tools (DMA, TMA, DSC, TGA)

PLASTICS & COMPOSITE MATERIALS TESTING

NEW TESTING FACILITIES

1. Secondary Battery Testing

2. Photovoltaic Module Testing

3. Ventilation Duct Testing & Load

Bearing Fire Resistant Test

4. Brake Pad Testing for Automotive

5. Fatigue Test for Iron and Steel

6. Playground Surfacing Test

SIRIM QAS INTERNATIONAL

BATTERY TESTING• Primary Battery:

– Standard: MS IEC 60086

– Type of battery: Size-AA, AAA, AAAA,C,D and 9V

– Application: Primary batteries designed or intended for

consumer and household such as - torch light, remote control

etc…

– Regulation: KPDNKK’s Consumer Protection (Safety Standards

For Primary Batteries) Regulations 2013

BATTERY TESTING• Secondary Battery.

– Standard : IEC 62133: Secondary cells and batteries containing

alkaline or other non-acid electrolytes

– Type of battery: Lithium-ion, Nickel cadmium

– Application: Batteries for laptop, hand-phone, vape, etc…

– Regulation: To be regulated by KPDNKK’s

BATTERY TESTING

• Automotive Battery.

– Standard: IEC 60095, MS 45

– Type of battery: Lead-acid battery

– Application: Batteries for automotive industry

SECONDARY BATTERY TESTING

IEC 62133

Ref.

Clause

Title

8.0 Specific requirements and tests (lithium systems)

8.1 Charging procedures for test purposes

8.1.1 First procedure

8.1.2 Second procedure

8.2 Intended use

8.2.1 Continuous charging at constant voltage (cells)

8.2.2 Moulded case stress at high ambient temperature

(battery)


IEC 62133

Ref.

Clause

Title

8.3 Reasonably foreseeable misuse

8.3.1 External short circuit (cell)

8.3.2 External short circuit (battery)

8.3.3 Free fall

8.3.4 Thermal abuse (cells)

8.3.6 Crush (cells)

8.3.6 Over-charging of battery

8.3.7 Forced discharge (cells)

8.3.8 Transport tests


Cross

Reference

Standard

Clause

Title

IEC 62281 T-1 Altitude

IEC 62281 T-2 Thermal Cycling

IEC 62281 T-3 Vibration

IEC 62281 T-4 Shock

IEC 62281 T-5 External Short Circuit

IEC 62281 T-6 Impact/Crush

8.3.9 Design evaluation – Forced internal short

circuit (cells)

Photovoltaic (PV) Module Testing

➢ PV is the process of converting light to electricity using

semiconducting materials e.g. PV module.

➢Testing according to standard IEC 61215(Part 1 and

Part 2) and IEC 61730(Part 1 and Part 2)

covers both crystalline silicon and thin-film terrestrial

PV module designs.


➢ Main test objective of the test is to determine electrical

and thermal characteristics of the PV module, whilst

checking its capability in the outdoor environment

➢ These standard covers performance and safety

requirement of the PV module


➢ SIRIM QAS Intl has setup the testing facility with

testing equipment; Solar Simulator, UV Conditioning

Chamber, Environmental Chamber and Wet Leakage

Test System, EL Camera System, Robustness of

Terminal Test System.

➢ The laboratory has been ready since Jul2017–offering

test services according to numerous test clauses in

the IEC61215 and IEC61730(Part1and2).

IEC 61215 (Test Flow)


IEC 61730 (Test Category)

MST 51 Thermal Cycling (50 or 200 cycles) (MQT 11)

MST 52 Humidity Freeze (MQT 12)

MST 53 Damp Heat (MQT 13)

MST 54 UV pre-conditioning (MQT 10)

MST 55 Cold Conditioning (-40°C, 48 hrs)

MST 56 Dry hot conditioning (105/90°C, 50% RH, 48

hrs)General Inspection Test

MST 01 Visual inspection (MQT 01)

MST 02 Performance at STC (MQT 06)

MST 03 Maximum power determination (MQT 02)

MST 04 Insulation thickness

MST 05 Durability of markings

MST 06 Sharp edge test

Electrical shock hazard tests

MST 11 Accessibility test

MST 12 Cut susceptibility test

MST 13 Continuity test for equipotential bonding

MST 14 Impulse voltage test

MST 16 Insulation test (MQT 03)

MST 17 Wet leakage current test (MQT 15)

MST 42 Robustness of terminations test (MQT 14)

Fire hazard tests

MST 21 Temperature test

MST 22 Hot-spot endurance test (MQT 09)

MST 23 Fire test

MST 24 Ignitability test

MST 25 Bypass diode thermal test (MQT

18)

MST 26 Reverse current overload test

Mechanical stress tests

MST 32 Module breakage test

MST 33 Screw connection test

MST 34 Mechanical load test

MST 35 Peel test

MST 36 Lap shear strength test

MST 37 Materials creep test

- Test Capability


Testing Facilities dedicated for PV Module testing

Steady State Solar Simulator System

➢ Class AAA

➢ Irradiance 200 – 1000 W/m2

➢ Tilt able 0 - 90°

➢ PV module size up to 1.5 m x 2.0 m

➢ Complete with I-V curve measurement

No Test IEC

61215

IEC

61730

1 Maximum Power Determination ✓ ✓

2 Measurement of NMOT ✓ o

3 Measurement of Temperature Coefficient ✓ o

4 Performance at STC, NMOT and Low

Irradiance

✓ o

5 Stabilization ✓ o


Steady State Solar Simulator


I-V Measurement unit


Environmental Chamber System

✓ Temperature range -70°C to 120°C

✓ PV module size up to 1.5 m x 2.0 m

✓ Complete with test current supply unit

Testing Facilities dedicated for PV Module testing

No Test IEC 61215 IEC 61730

1 Thermal Cycling ✓ ✓

2 Humidity Freeze Test ✓ ✓

3 Damp Heat Test ✓ ✓

4 Cold Conditioning o ✓

5 Dry Hot Conditioning o ✓


Environmental Chamber


UV Conditioning Chamber

✓ Test 2 samples with size 1.5 m x 2.0 m

✓ Total of 15 kWh/m2 UV exposure

Testing Facilities


1 UV Preconditioning ✓ ✓


Testing Facilities

Wet Leakage Current Tester

✓ Test in solution with resistivity <3500 Ω/cm

at temperature 22 ± 2°C

✓ Test voltage up to 6 kVdc

✓ High Voltage, Insulation Resistance, Earth Continuity


1 Wet Leakage Current Test ✓ ✓

2 Insulation Test ✓ ✓

3 Ground Continuity Test o ✓


New Testing Services – Fire Protection

HYDRAULIC TILTING TYPE

FIRE RESISTANCE TEST

FURNACE

Fire Resistance Test on

Ventilation Duct

Fire Protection Testing

FIRE RESISTANCE TEST ON VENTILATION DUCT

• These standards specify a method of test and criteria for

determination of the fire resistance of vertical and

horizontal ventilation ducts under standardized fire

conditions

• The test examines the behaviour of ducts exposed to

fire from the outside (Duct A) and fire inside the duct

(Duct B)

• The test is to measure the ability of a representative

duct or duct assembly to resist the spread of fire from

one fire compartment to another without the aid of fire

dampers



TEST SET-UP (SIDE VIEW)

TEST SET-UP (FRONT VIEW)


HYDRAULIC TILTING TYPE FIRE RESISTANCE TEST

FURNACE

• The furnace has internal chamber dimension of 5m (Length) x 4m

(width) x 1.3m (depth)

• Is designed to be able to carry out load bearing and non-load

bearing Fire Resistance Tests up to 6 hours rating on both vertical

and horizontal elements of construction.

• The furnace is capable to carry out fire resistance testing on test

specimens measuring 5m x 4m, 4m x 4m and 4m x 3m


HYDRAULIC TILTING TYPE FIRE RESISTANCE TEST

FURNACE


Horizontal Fire Resistance Test Furnace


Vertical Fire Resistance Test Furnace


Fire Resistance Test on Non-load bearing and Load bearing

Horizontal Elements of Construction.

• Flooring System

• Roofing System

• Suspended Ceiling System

• Beam

• Roller Shutter Assemblies (Horizontal)

• Ducting System


BRAKE TESTING

Objective:

To perform Performance test, material

test and determine the friction value on

the Brake Pad and shoe assemblies

and Brake disc/drum test

BRAKE TESTING

Product:

Brake Pad assemblies, Brake Shoe

Assemblies, drum brake linings and

discs, Parking Brake

Category Vehicles:

M1, M2, N1, L below 5 tonnes (245

kg/m2)

BRAKE TESTING

•Standard:

MS1164 - Road Vehicles – Replacement Brake Lining Assemblies and

Drum Brake Linings For Power-Driven Vehicles – Specification

(Shear test, Compressibility test, Hardness test and existing of

asbestos and marking)

UN Regulation Reg. No. 90 – Uniform provisions concerning the

approval of replacement brake lining assemblies, drum brake linings

and discs and drums for power-driven vehicles and their trailers

BRAKE TESTING

•Other Standard:

JASO C 406 - Performance test for friction

JASO C 427 - Wear test procedure using Inertia

Brake Dynamometer

SAE J2522/21 - Performance test

(friction material)

BRAKE TESTING LABORATORY

•Test Facilities:

Inertia Brake Dynamometer:

•Inertia mass: 10 ~ 245 kgm2

•Parking brake : 2K N

•Torque: 6000 Nm

•RPM: 2500

•Cylinder stroke: 40 mm

•Hydraulic braking: 30 Mpa

•Deceleration control: 9.8 m/s2

Performance test, wear test, friction test

Inertia Brake

Dynamometer

BRAKE TESTING

Hydraulic Temperature

Compressibility

Compressibility Test

Temperature: 600ºC

Shear Machine

Shear strength between pad/lining

and disc

Force: 10 tonne max

Rockwell Hardness tester

Materials Hardness

Compressibility Test M/C

FATIGUE TEST FOR IRON AND STEEL

Fatigue Strength Test

Objective:

The objective of a fatigue test is

to determine the fatigue life

and/or the danger point, i.e. the

location of failure of a test-piece

subjected to a prescribed

sequence of stress amplitude.


Applicable standard :

MS146:2014

Steel for the reinforcement of concrete -

Weldable reinforcing steel - Bar, coil and

decoiled product - Specification

(Fourth revision)

BS4449:2005+A3:2016

Product : Steel Reinforcement for

Concrete


Machine capacity :

Existing machine : 200kN and 300kN

Test duration : 5million cycle of test


Machine capacity :

New machine available in Jan

2018 : 250kN (Very high

frequency >100Hz)

Test duration : ~2days/sample

for 5million cycle of test

Testing Services

Department – New Test

Facilities Video

Standard:

✓ MS 966: 2017,

Playground Equipment –

Safety performance for

Public use – Specification

(Second Revision

✓ MS 2665-1:2017,

Playground Surfacing –Part

1:- Standard Guide

✓ MS 2665-2: 2017,

Playground Surfacing-Part 2:

Impact Attenuation Of

Surfacing Materials Within

The Use Zone Of Playground

Equipment – Specification

PLAYGROUND SURFACING TEST

Objective:

This guide is to be used to assist the playground

owner/operator, specifier, designer, etc., in

determining the properties that can be considered

with regard to the protective surfacing in the

playground.

It is the intent to outline the requirements associated

with design, installation, and maintenance of the

surface.


This guide covers standards for selecting and

specifying surface systems under and around

playground equipment.

a) This guide describes how to apply existing ASTM

standards to evaluate the impact attenuation,

accessibility characteristics and product

characteristics when selecting surfacing systems for

use under and around playground equipment.

b) This guide does not imply that an injury cannot

be incurred when the surface system complies with

standards referred to in this guide.


Engineered Wood Fiber – ASTM F 2075


Poured-In-Place Surface Systems – ASTM F 2479


Loose-Fill Rubber – ASTM F 3012


Drop Height, fall height on top climbers

Drop height, Fall height for swing on pivot point


The following apparatus shall be require for

implementing and evaluating the shock absorbing

properties of playground surfacing material

1) Temperature measuring device,

2) Impact test system,

a) Missile

b) Missile axes

3) Support Structure for free fall Impact Test

4) Drop height measurement system,

5) Release Mechanism

6) Acceleration measurement system, 7) Battery-operated equipment.


Impact Test system together with recording devise


Set-up apparatus on Impact test at Laboratory & Field Test


Enquiries on testing for

electrical / electronic

products - contact;

[email protected].

Enquiries on other than

electrical products -

contact; [email protected]

“A PREMIER TOTAL SOLUTION PROVIDER

IN QUALITY AND TECHNOLOGY

INNOVATION”

Azmi Musa

Testing Services Department

SIRIM QAS INTERNATIONAL SDN. BHD.

Tel : 603-5544 5858

Fax : 603-5510 9460

Email : [email protected]

[email protected]

http://www.sirim-qas.com.my

mailto:[email protected]

mailto:[email protected]

update session : shah alam testing services...radiator, ngv, side mirror, light helmets, safety...

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