updated form i - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/... ·...

GODAVARI BIOREFINERIES LIMITEDGUT NOs. 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1,181/2, 187/1, 187/2, 188, 189, 199, 511 OF WARI VILLAGE AND

139/2 OF KANHEGAON VILLAGE, SAKARWADI POST,KOPARGAON TEHSIL, AHMEDNAGAR DISTRICT, MAHARASHTRA

UPDATED FORM I

Project No. 0617-21-01June 2017

Godavari Biorefineries LimitedA/P - Sakarwadi, Tal - Kopargaon,Dist - Ahmednagar, Maharashtra State.Pin No. 413 708Telephone - (02423) 279308,Fax (02423) 279339E-mail: [email protected]

[email protected]

STUDIES AND DOCUMENTATION BYTEAM Labs and ConsultantsB-115-117 & 509, Annapurna Block,Aditya Enclave, Ameerpet,Hyderabad-500 038.Phone: 040-23748 555/23748616,Telefax: 040-23748666

SUBMITTED TOMINISTRY OF ENVIRONMENT AND FORESTS,

GOVERNMENT OF INDIA,INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

Godavari Biorefineries Limited

Form I Page 1

APPENDIX – I(See Paragraph – 6)

FORM II) Basic Information

S.No. Item Details1 Name of the Project/s Godavari Biorefineries Limited2 S. No in the Schedule 5 (f) – Synthetic Organic Chemicals3 Proposed capacity/area/length/tonnage to be

handled/command area/lease area/number ofwells to be drilled

Area Existing: 123.6 HaArea after Expansion: 123.6 Ha(It is proposed to allocate 10 Ha of existing area forexpansion)

Existing Capacity: 9070 TPMCapacity after expansion

S.No

Description Capacity (TPM)Existing Proposed Total

afterExpansion

1 Synthetic OrganicChemicals

9070 9858 18928

2 R & D -- 5 5Total 9070 9863 18933

3 Co-generation PowerPlant (7.1 MW)

-- 2 x 2.4 2 x 2.4-- 1 x 1.5 1 x 1.5-- 1 x 0.8 1 x 0.8

4 New/Expansion/Modernization Expansion5 Existing Capacity/Area etc. Existing Capacity: 9070 TPM

Area Existing: 123.6 Ha6 Category of Project i.e 'A' or 'B' “A”7 Does it attract the general condition? If yes,

please specifyNo

8 Does it attract the Specific condition? If yes,please specify.

No

9 LocationPlot/Survey/Khasra No. Enclosed at AnnexureVillage Sakarwadi Post, Wari and Kanhegaon VillagesTehsil Kopargaon TehsilDistrict Ahmednagar DistrictState Maharashtra

10 Nearest railway station/airport along withdistance in km.

Kanhegaon– 0.3 kmAirport : Aurangabad – 82 km

11 Nearest Town, City, District Headquartersalong with distance in kms.

Kopargaon - 18 km

12 Village Panchayats, Zilla Parishad, MunicipalCorporation, Local body (complete postaladdress with telephone nos. to be given)

Wari (village)A/P - Sakarwadi, Tal - Kopargaon,Dist - Ahmednagar, Maharashtra State.Pin No. 413 708Telephone - (02423) 279308,Fax (02423) 279339


Form I Page 2

13 Name of the Applicant Godavari Biorefineries Limited14 Registered Address Godavari Biorefineries Limited

Sakarwadi Post, Kopargaon Tehsil, Ahmednagar District,Maharashtra.

15 Address for Correspondence: Godavari Biorefineries LimitedSomaiya Bhavan, 45-47 ,M.G. Road, PO Box No. 384, Fort,Mumbai – 400 001.Phone : (022) 22048272/61702100

Name S. MohanDesignation(Owner/Partner/CEO) Director - WorksAddress Sakarwadi Post, Wari and Kanhegaon Villages,

Kopargaon Tehsil, Ahmednagar District, MaharashtraPin Code 413 708E-mail [email protected] Number (02423) 279308, 279396,279397Fax No. (02423) 279339

16 Details of alternative Sites examined, if any.Location of these sites should be shown on atopo sheet.

NO

17 Interlinked Projects NO18 Whether separate application of interlinked

project has been submitted?NO

19 If yes, date of submission NO20 If no, reason NO21 Whether the proposal involves

approval/clearance under: if yes, details of thesame and their status to be given.(a) The Forest (Conservation) Act, 1980?(b) The Wildlife (Protection) Act, 1972?(c) The C.R.Z Notification, 1991?

NO

22 Whether there is any GovernmentOrder/Policy relevant/relating to the site?

NO

23 Forest land involved (hectares) NO24 Whether there is any location pending against

the project and /or land in which the project ispropose to be set up?(a) Name of the Court(b) Case No (c)Orders/directions of the Court, if any and itsrelevance with the proposed project.

NO


Form I Page 3

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physicalchanges in the locality (topography, land use, changes in water bodies, etc.)

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates,wherever possible) with source of information data

1.1 Permanent or temporary change in landuse, land cover or topography includingincrease in intensity of land use (withrespect to local land use plan)

NO The proposal is for expansion of the existing unit.The land area used for the proposed expansion is 10Ha.

The topography is in general plain. The entire land ismedium to heavy Soil.

1.2 Clearance of existing land, vegetationand buildings?

NO The proposal is for expansion of the existing unit

1.3 Creation of new land uses? NO1.4 Pre-construction investigations e.g.

bore houses, soil testing?YES Soil test done and soil load bearing capacity

established.1.5 Construction works? YES Construction activity involves new production blocks,

additional utilities like boilers, thermic fluid heaters,Hydrogen generator, nitrogen generator and DGsets, storage facility and enhancement of effluenttreatment plant.

1.6 Demolition works? NO No structures for demolition1.7 Temporary sites used for construction

works or housing of constructionworkers?

NO Facilities are provided available for housingconstruction workers.

1.8 Above ground buildings, structures orearthworks including linear structures,cut and fill or excavations

YES Storage facilities shall be constructed. No major cutand fill or excavation is anticipated.

1.9 Underground works including mining ortunneling?

NO No underground works like mining and tunneling.

1.10 Reclamation works? NO1.11 Dredging? NO1.12 Offshore structures? NO1.13 Production and manufacturing

processes?YES Enclosed in Annexure – I

1.14 Facilities for storage of goods ormaterials?

NO Raw materials and solvents shall be stored with infactory premises. Materials in bags and drums will bestored in flame proof ware houses. Bulk quantities ofraw materials will be stored in Bulk Storage tanks inthe tank farms with retention dykes.

1.15 Facilities for treatment or disposal ofsolid waste or liquid effluents?

YES Effluents from process and utilities will be treated ineffluent treatment plant and treated effluent reusedfor cooling towers. Domestic wastewater sent tosewage treatment plant and treated wastewaterreused for gardening.Details of waste treatment facilities presented inAnnexure II

1.16 Facilities for long term housing of NO Residential colony for all the operational workers is


Form I Page 4

operational workers? already available.1.17 New road, rail or sea traffic during

construction or operation?NO Construction materials shall be transported to the

site. The traffic density of the existing connectingroad is less.

1.18 New road, rail, air waterborne or othertransport infrastructure including newor altered routes and stations, ports,airports etc?

NO

1.19 Closure or diversion of existingtransport routes or infrastructureleading to changes in trafficmovements?

NO

1.20 New or diverted transmission lines orpipelines?

NO

1.21 Impoundment, damming, culverting,realignment or other changes to thehydrology of watercourses or aquifers?

NO

1.22 Stream crossings? NO All materials and waste streams are pumped throughabove ground pipe lines.

1.23 Abstraction or transfers of water formground or surface waters?

YES Water is drawn from Godavari river canal orinfiltration well in Godavari river. Present fresh waterpermitted capacity is 2142 KLD

Total water required after expansion shall be 3768KLD out of which 2620 KLD will be freshwater and1148 KLD will be recycled water.

1.24 Changes in water bodies or the landsurface affecting drainage or run-off?

NO

1.25 Transport of personnel or materials forconstruction, operation ordecommissioning?

YES The construction material shall be drawn from localsources within 10 – 15 km. There is no transport ofpersonnel, as the construction workers shall bedrawn from local villages.

1.26 Long-term dismantling ordecommissioning or restoration works?

NO

1.27 Ongoing activity duringdecommissioning which could have animpact on the environment?

NO

1.28 Influx of people to an area in eithertemporarily or permanently?

YES The proposed project shall increase the employmentpotential and hence may lead to migration tosurrounding villages.

1.29 Introduction of alien species? NO1.30 Loss of native species or genetic

diversity?NO There are no major losses of tree/shrub species.

1.31 Any other actions? NO


Form I Page 5

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials orenergy, especially any resources which are non-renewable or in short supply):

S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source ofinformation data

2.1 Land especially undeveloped oragricultural land (ha)

No The present proposal is expansion of existing unitwithin existing site area.

2.2 Water (expected source & competingusers) unit: KLD

YES Total water required after expansion shall be 3768KLD out of which 2620 KLD will be freshwater and1148 KLD will be recycled water.(Water Balance Enclosed in Annexure III)

2.3 Minerals (MT) NA2.4 Construction material – stone,

aggregates, sand / soil (expected source– MT)

YES Shall be sourced from the local villages.

2.5 Forests and timber (source – MT) NO2.6 Energy including electricity and fuels

(source, competing users) Unit: fuel(MT), energy (MW)

YES Existing coal fired boilers are 2 x 18 TPH and 1 x 12TPH and a standby DG set of 590 kVA.

It is proposed to establish 2 x 24 TPH coal firedboilers, 1 x 2 Lac K.Cal/hr and 1 x 10 lac k.cal/hrthermic fluid heaters and 4 x 1000 kVA standbyDG sets in addition to existing boilers and DG set.

It is proposed to keep existing 1 x 12 TPH boiler asstandby after expansion.

Coal consumption after expansion is 380 TPD.

It is proposed to step down the steam pressure bygenerating power in the order of 7.1 MW byutilizing coal fired boilers installed for processrequirement.

Standby DG sets of 4 x 1000 kVA (proposed) and 1x 590 kVA (existing) will be provided to meet thepower requirement on case of any powershutdown or turbine maintenance.

2.7 Any other natural resources (useappropriate standard units)

NA


Form I Page 6

3. Use, storage, transport, handling or production of substances or materials, which could be harmful tohuman health or the environment or raise concerns about actual or perceived risks to human health.

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximatequantities/rates, wherever possible) with sourceof information data

3.1 Use of substances or materials, which arehazardous (as per MSIHC rules) to humanhealth or the environment (flora, fauna,and water supplies)

YES Hazardous chemicals shall be used formanufacturing of Synthetic Organic Chemicals.MSIHC rules shall be followed during storage,transportation and handling of raw materials.Hazardous chemicals and solvent shall be storedand handled in closed systems.

3.2 Changes in occurrence of disease oraffect disease vectors (e.g. insect orwater borne diseases).

NO

3.3 Affect the welfare of people e.g. bychanging living conditions?

YES Shall increase the employment potential for localsand affect the living conditions for betterment.

3.4 Vulnerable groups of people who couldbe affected by the project e.g. hospitalpatients, children, the elderly etc.,

NO No sensitive receptors are present in theimmediate vicinity of the site. The project shallnot have any significant impact on vulnerablegroups of people.

3.5 Any other causes NO

4. Production of solid wastes during construction or operation or decommissioning (MT/month)S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities/rates, wherever possible) with sourceof information data

4.1 Spoil, overburden or mine wastes NO4.2 Municipal waste (domestic and or

commercial wastes)NO Wastes from canteen, other commercial wastes

like paper, empty containers etc. Canteen wastewill be composted and reused as manure. Paperwaste sent to recyclers.

4.3 Hazardous wastes (as per HazardousWaste Management Rules)

YES Hazardous waste generation during constructionshall be limited to waste oils, batteries andcontainers of paints etc. The quantity ofhazardous wastes generated during operationcontain salts from evaporators, process residue,and solvent residues, ETP sludge and filtrationmedia etc.

4.4 Other industrial process wastes YES Enclosed at Annexure IV4.5 Surplus product NO4.6 Sewage sludge or other sludge from

effluent treatmentYES Sludge from Effluent treatment plant, and

evaporation salts shall be sent to TSDF. Sludgefrom Sewage treatment plant reused as manureafter composting.

4.7 Construction or demolition wastes NO4.8 Redundant machinery or equipment NO4.9 Contaminated soils or other materials NO All pipe lines including pipe lines of waste

streams are above ground on the pipe rack.


Form I Page 7

Structures of all waste treatment facilities aremade of concrete and also above ground toeliminate the possibility of any contamination dueto seepage and for ease of maintenance.

4.10 Agricultural wastes NO4.11 Other solid wastes YES Enclosed at Annexure IV

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities/rates, wherever possible) with sourceof information data

5.1 Emissions from combustion of fossil fuelsfrom stationary or mobile sources

YES Coal Shall be used as fuel. Details are enclosed inAnnexure V

5.2 Emissions from production processesYES

Gaseous emissions from process are HCl, SO2, arescrubbed in two stage scrubbers. Water is used asscrubbing media in primary scrubbers and causticin secondary scrubbers. Effluents from scrubbersare sent to effluent treatment plant.

5.3 Emissions from materials handlingincluding storage or transport

NO Material transfer takes place in closed pipelinesystems using pumps with mechanical seals.

5.4 Emissions from construction activitiesincluding plant and equipment

YES Dust may rise during transport of material andconstruction activity. The dust emissions shall bemitigated by water spraying on the roads withinthe premises.

5.5 Dust or odors from handling of materialsincluding construction materials, sewageand waste

NO Sewage will be treated in sewage treatment plant.

5.6 Emissions from incineration of waste NO Organic waste streams are sent to cement plantsfor co-incineration.

5.7 Emissions from burning of waste in openair (e.g. slash materials, constructiondebris)

NO

5.8 Emissions from any other sources NO


Form I Page 8

6. Generation of Noise and Vibration, and Emissions of Light and Heat:S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information datawith source of information data

6.1 From operation of equipment e.g.engines, ventilation plant, crushers

YES Material transport and construction equipment shall besource of noise, while transfer pumps, vacuumsystems, DG sets are the sources of noise duringoperation.

6.2 From industrial or similar processes YES From Turbine and DG sets, and controlled byproviding Acoustic Enclosures.

6.3 From construction or demolition YES Noise during construction shall be due to constructionequipment and emergency DG sets.

6.4 From blasting or piling NO6.5 From construction or operational

trafficNO The increased traffic shall not have any significant

impact.6.6 From lighting or cooling systems NO6.7 From any other sources NO

7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surfacewaters, groundwater, coastal waters or the sea:

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,wherever possible) with source of information data

7.1 From handling, storage, use orspillage of hazardous materials

NO All pipe lines, storage facilities and waste treatmentfacilities are above ground. Local containments withconcrete bunds are provided to all process plants, BulkStorages and ware house.

7.2 From discharge of sewage or othereffluents to water or the land(expected mode and place ofdischarge)

NO All the waste from domestic operations sent to sewageTreatment Plant. Treated wastewater reused forgardening.

7.3 By deposition of pollutants emittedto air into the land or into water

NO All the emissions from process are controlled byproviding control equipment like scrubbers, Bag filtersand ESP, double stage condensers, etc.

7.4 From any other sources NO7.5 Is there a risk of long term build up

of pollutants in environment fromthese sources?

NO


Form I Page 9

8.Risk of accidents during construction or operation of the Project, which could affect human health or theenvironment

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximatequantities/rates, wherever possible)with source of information data

8.1 From explosions, spillages, fires etc fromstorage, handling, use or production ofhazardous substances

YES All Inbuilt Safety precautions will beadopted and there will not be anydamage to environment or humanhealth

8.2 From any other causes NA8.3 Could the project be affected by natural disasters

causing environmental damage (e.g. Floods,earthquakes, landslides, cloudburst etc)?

NO

9.Factors which should be considered (such as consequential development) which could lead to environmentaleffects or the potential for cumulative impacts with other existing or planned activities in the locality

S. No. Information/Checklist confirmation Yes/No Details thereof (with approximatequantities/rates, wherever possible)with source of information data

9.1 Lead to development of supporting.facilities, ancillary development or development

stimulated by the project which could have impacton the environment e.g.:

• Supporting infrastructure (roads, power supply,waste or waste water treatment, etc.)• housing development• extractive industries• supply industries• other

YES The project shall enhance the socioeconomic status of the area byincreasing the demand for housing,improving the employment. There areno major support industries requiredfor this plant.

9.2 Lead to after-use of the site, which could havenimpact on the environment

NO

9.3 Set a precedent for later developments NO9.4 Have cumulative effects due to proximity to other

existing or planned projects with similar effectsNO The baseline environmental status of

the surrounding areas is within theprescribed limits as observed from thePrimary data collected during march toJune 2016.


Form I Page 10

(III) Environmental SensitivityS.No. Areas Name/

IdentityAerial distance (within 15 km.)Proposed project location boundary

1 Areas protected under international conventions,national or local legislation for their ecological,landscape, cultural or other related value

NA

2 Areas which are important or sensitive forecological reasons - Wetlands, watercourses orother water bodies, coastal zone, biospheres,mountains, forests

YES Godavari River - West – 0.6 Km

3 Areas used by protected, important or sensitivespecies of flora or fauna for breeding, nesting,foraging, resting, over wintering, migration

NO

4 Inland, coastal, marine or underground waters NO5 State, National boundaries NO6 Routes or facilities used by the public for access to

recreation or other tourist, pilgrim areasNO

7 Defense installations NO8 Densely populated or built-up area YES Puntamba is at a distance of 7 km in

southeastt direction.

9 Areas occupied by sensitive man-made land uses(hospitals, schools, places of worship, communityfacilities)

NA Nearest school and hospital are locatedwithin the residential campus of theindustry adjacent to the plant.

10 Areas containing important, high quality or scarceresources (ground water resources, surfaceresources, forestry, agriculture, fisheries, tourism,minerals)

NO

11 Areas already subjected to pollution orenvironmental damage. (those where existing legalenvironmental standards are exceeded)

NO

12 Areas susceptible to natural hazard which couldcause the project to present environmentalproblems (earthquakes, subsidence, landslides,erosion, flooding or extreme or adverse climaticconditions)

NO

(IV) Proposed Terms of Reference for EIA studies

Scope of Work of EIAThe standard terms of reference (page 181-187) issued by the Ministry of Environment Forest and Climate changeshall be followed for preparation of EIA report. Any additional study proposed by the SEAC shall also becompleted.

Ref: Standard Terms of Reference (TOR) for EIA/EMPO report for projects/activities requiring environmentalclearance under EIA notification, 2006, MoEF & CC, GOI, April 2015.

Godava ri Bi o refi n e ri e s Li mited

I hereby give the undertaking that data and information given in the application and enclosures are true to thebest of my knowledge and belief and I am aware that if any part of the data and information submitted is found tobe false or misleading at any stage, the project will be rejected and clearance given, if any to the project will berevoked at our risk and cost.

Date: 2-8fo 6 /zo r 7Place: SLcr^.,-*'

Signature of the applicantWith Name and FullAddress

( Project Proponent/Authorized Signatory)

S. MohanDirector - Works

Godavari Biorefineries LimitedGut Nos- 158-165, 767-170, L72, L75,176, t8O/I, \8012,

78t/L,18L/2, L87/L, Lg7/2,199, 189, 199, 511 of Warivillage and L39/2 of Kanhegaon village, Kopargaon Tehsil,

Ahmednaga r District, Maha rashtra.

Form I Page 11



ANNEXURES

‘

Project No. 0617-21-01June 2017


[email protected]

STUDIES AND DOCUMENTATION BYTEAM Labs and ConsultantsB-115-117 & 509, Annapurna Block,Aditya Enclave, Ameerpet,Hyderabad-500 038.Phone: 040-23748 555/23748616,Telefax: 040-23748666


GOVERNMENT OF INDIA,INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

Godavari Biorefineries Limited Form I Annexures

Page 1

Loca

tion

Map

ofG

odav

ari B

iore

fine

ries

Lim

ited


Page 2

Plant Layout of Godavari Biorefineries Limited


Page 3

ANNEXURE - I

M/s. Godavari Biorefineries Limited obtained consent for operation for synthetic organic

chemicals manufacturing at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1,

181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 of Kanhegaon village,

Sakarwadi post, Kopargaon Tehsil, Ahmednagar District, Maharashtra. The unit

obtained TOR for expansion of synthetic organic chemical manufacturing capacity vide

letter no. F.No. J-11011/402/2014-IA II (I) dated 18.05.2015.

It is proposed to increase the product profile, capacity, utilities considering the

developments in R&D facility and establishment of co-generation power plant of 7.1 MW.

The expansion entails a capital cost of Rs. 200 crores towards additional production blocks,

utilities and enhancement of effluent treatment plant. Manufacturing capacity based on

existing TOR is presented in Table A-1. The manufacturing capacity for amendment is

presented in Table A-2.

Table A-1 Manufacturing Capacity – TOR

S.No Name of Product Capacity (TPM)Existing Proposed Total after

Expansion1 Industrial Alcohol 1800 18002 Ethyl Acetate 5400 3300 87003 Acetaldehyde 1500 600 21004 Acetic Acid 1500 15005 Dilute Acetic Acid 110 1106 Crotonaldehyde 500 5007 Paraldehyde 60 60


Page 4

Table A-2 Manufacturing CapacityS.No Name of Product Capacity (TPM)

Existing Proposed Total afterExpansion

Regular Products1 Acetaldehyde 1500 600 21002 Acetic Acid 598.85 -- 598.853 Dilute Acetic Acid 110 -- 1104 Ethyl Acetate 5400 3300 87005 Crude Ethyl Acetate 30 306 Crotonaldehyde 500 -- 5007 Paraldehyde 60 -- 608 Crotonic Anhydride 8.3 1.67 109 Crotonitrile 8.3 1.67 10

10 1, 3 Butylene Glycol 41.7 158.33 20011 1-3 Butylene Glycol (Min 40%) 12.9 19.32 32.2212 2-Ethyl, 1, 3 Hexane Diol 33.3 -- 33.3313 3-Methoxy Butanol 25 250 27514 3 Methoxy Butanol (Min 40%) -- 30 3015 3-Methyl 3- Pentene -One (MPO) 333.3 166.7 50016 Absolute Alcohol (Fuel Grade from RS/IS) 3000 300017 3-Methoxy Butyl Acetate 340 34018 Acetaldehyde Oxime 50 5019 n- Hexanol 42 4220 Crotonyldehyde Di- Urea (CDU) 39 3921 Crotoresin 26 2622 Acetaldehyde Diethyl Acetal 250 25023 Phenyl Ethyl Alcohol 100 10024 Acetophenol 166.7 166.725 Acetonitrile 416.7 416.726 Diethyl Oxalate 166.7 166.727 Gbamber 83.3 83.328 Polyol 83.3 83.329 Styralyl Acetate 83.3 83.330 M-Toluic Acid 83.3 83.331 Sodium Sulphate 242.0 66.3 308.332 Butanol 64.6 53.1 117.733 Ketone Mixture 131.7 65.8 197.534 Ammonium Sulphate 44.1 44.1

Total - I 9070 9717.2 18787.2Campaign Basis

1 Ethyl Crotonate 7.5 7.52 Tri-Ethoxy Butane (Somsal 65%) 21 213 Forskolin 0.3 0.34 Methyl Crotonate 9 95 Methyl Beta Amino Crotonate 15 15


Page 5

6 Ethyl Beta Amino Crotonate 30 307 Acetaldehyde Dimethyl Acetal 15 158 Formaldehyde Dimethyl Acetal 15 159 Formaldehyde Diethyl Acetal 15 15

10 Acetaldehyde Dibutyl Acetal 15 1511 Crotonaldehyde Diethyl Acetal 15 1512 Butyraldehyde Dimethyl Acetal 15 1513 Cinnamaldehyde Diethyl acetal 15 1514 Tri Methoxy Butane 15 1515 Acetaldehyde Propylene Glycol Acetal 15 1516 Butyl Acetate 15 1517 Butane Diol polyester 15 1518 Ethyl Leavolinate 15 1519 Propyl Acetate 15 1520 Ethyl Butyrate 15 1521 Diethyl Succinate 15 1522 Dimethyl Pthalate 15 1523 Isopropyl Crotonate 15 1524 Isopropenyl Acetate 15 1525 Hexyl Acetate 15 1526 Hexyl Salisilate 15 1527 Valerolactone 15 1528 Diethyl Pthalate 15 1529 Ethyl Formate 15 1530 Butaraldehyde Oxime 20 2031 Methyl Ethyl Ketone Oxime 20 2032 Butyraldehyde 20 2033 2-Ethyl butyraldehyde 20 2034 2-Ethyl Hexenal 20 2035 2-Ethyl Hexanal 20 2036 2- Ethyl Crotonaldehyde 20 2037 Cinnamaldehyde 20 2038 Sorbaldehyde 20 2039 2-Ethyl Hexanol 3.55 3.5540 Butyric acid 20 2041 Crotonic acid 20 2042 Levulinic acid 2 243 Formic acid 1.5 1.544 Styrene Phoponic acid 1.25 1.2545 Hydrochloric acid 1.25 1.2546 2-ethyl Butanol 20 2047 2-Ethyl Hexanol 20 2048 Butanol 30 3049 Hexanol 20 2050 Sorbic Alcohol 20 2051 Crotyl Alcohol 20 20


Page 6

52 Cinnamic Alcohol 20 2053 Polycosonol 20 2054 Trimethylol Propane 20 2055 Sorbic Alcohol (Min 30%) 1.78 1.7856 Crotyl Alochol (Min 30%) 2.46 2.4657 Cinnamyl Alcohol (Min 30%) 7.84 7.8458 Isobutanol 14 1459 2,5 Furan Dimethanol 20 2060 Propionitrile 20 2061 Butyronitrile 20 2062 Butyl Nitrite 20 2063 Isobutyro nitrile 20 2064 Valeronitrile 9 965 Acetone 20 2066 3-Methyl 2-Pentanone 20 2067 Methyl Ethyl Ketone 20 2068 Diethyl Ketone 20 2069 Isopropenyl Acetate 20 2070 Acrylic ester 20 2071 Ketene 5 572 Isobutyl Vinyl ether 20 2073 1-ethoxy Ethyl Acetate 20 2074 Vinyl ethyl Ether 20 2075 Dibutyl Vinyl Ether 20 2076 Diethyl Ether 20 2077 NaturoWax 20 2078 Sodium Chloride 2.9 2.9

Total - II (Any 6 product at a time) 141 14179 R & D Products 5 5

Total - III 5 5Grand Total (I+II+III) - Total 34 from regular and6 products from campaign products will bemanufactured

9070 9863 18933

80 Co-Generation Power Plant 2 x 2.4 MW 2 x 2.4 MW1 x 1.5 MW 1 x 1.5 MW1 x 0.8 MW 1 x 0.8 MW


Page 7

Process Description of Ethyl Acetate

Ethyl acetate is produced by esterification of acetic acid and ethanol in presence of Para

Toluene Sulphonic Acid as catalyst.

PTSACH3COOH + C2H5OH CH3COOC2H5 +H2O

Glacial acetic acid, 95% ethanol and 1% PTSA are mixed and continuously feed into theesterification kettle. Suitable amount of ternary azeotrope is withdrawn from the top ofthe esterification column, by maintaining optimum top temperature and is then fed intothe decanter. Fresh De-mineralized water is also fed in to the decanter to separate 94%ester as upper heterogeneous phase. This ester is fed to the drying (Ester Purification)column where the ternary distillation (water-ethanol-ethyl acetate) occurs. Final pureethyl acetate is drawn continuously from the middle of the distillation column, cooled inthe product cooler and sent to storage tank. The product purity is 99.5% to 99.9% pure.The top vapour outlet is again mixed with excess water is fed to another decanter. Smallamount of ester separated is refluxed to the column. The bottom product of the twodecanters is sent to the alcohol recovery column. From it the recovered vapor is sent tothe reaction kettle.

Process Flow Diagram of Ethyl Acetate


Page 8

ANNEXURE – II: Wastewater Treatment Facilities

The effluent generated from the proposed expansion of is mainly from process, washings,

scrubbers, cooling towers & boiler blow downs, RO/DM rejects from pre-treatment of

water and domestic wastewater. It is proposed to treat effluent from process, washings,

scrubbers and R&D in biological treatment plant followed by RO. Blow downs are sent to

settling tank followed by RO. Rejects from RO sent to MEE and permeate is used for

cooling towers as make up. Total Effluent generated and mode of treatment after

expansion is presented in Table A-3.

Table A-3 Quantity of Effluent Generated and Mode of Treatment after expansion -Tentative

Description Quantity(KLD)

Mode of Treatment

Process 570 Sent to biological treatment plant followed by RO. ROrejects sent to MEE and permeate reused for coolingtowers make-up

Washings 50Scrubber Effluent 30DM rejects 100R & D 5Boiler Blow downs 30 Sent to settling tank followed by RO. RO rejects sent to

MEE and permeate reused for cooling towers make-up.Cooling Tower Blowdowns

330

Domestic 188 Sent to Sewage treatment plant and treated wastewater isreused for gardening.

Total 1303


Page 9

ANNEXURE – III: Water Balance

The total water requirement shall increased from 2134 KLD to 3768 KLD out of which 2620

KLD will be fresh water requirement and 1148 KLD is recycled water. The total fresh

water requirement shall be met from Godavari river canal or infiltration well in Godavari

river. The water balance for daily consumption after expansion is presented in Table .A-4.

Table A-4 Total Water Balance - TentativePurpose INPUT (KLD) OUTPUT (KLD)

Fresh Water Recycled Water Loss EffluentProcess 430 570*Washings 50 50Scrubber 30 30Boiler Feed 200 170 30Cooling Tower 1570 960 2200 330DM Regenration 100 100R & D 5 5Domestic 235 47 188**Gardening 188 188Gross Total 2620 1148 2605 1303Total 3768 3908* Includes water formed during reaction and water in raw material** Includes residential


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ANNEXURE – IV: Solid Waste Generation and Mode of Disposal

Table A-5 Solid Waste Details – After Expansion (Tentative)S.No. Description of waste Unit Quantity Disposal method

1 Process/Distillation residue TPD 19.35 TSDF / Cement Industry2 Spent Carbon TPD 0.1 TSDF / Cement Industry3 Hyflow Kg/day 20 TSDF4 Mixed Spent Solvents KLD 2 TSDF / Cement Industry5 Boiler Ash TPD 126 TSDF to use as a stabilizing

agent / Brick manufactures6 Used Oil KLPA 3 Authorized recyclers7 Lead acid batteries No's/Year 80 Authorized recyclers8 Softener / DM Plant Resins TPA 2 TSDF9 Forced Evaporation Salts TPD 1.65 TSDF

10 ETP Sludge TPD 0.3 TSDF11 STP Sludge TPD 0.4 Composted and used as

manure12 Used/Discarded Filter Bags Nos /year 100 TSDF for Incineration13 Used / Discarded RO

MembranesTPA 0.2 TSDF for Incineration

14 HDPE containers No's/Month

100 Detoxified and reuse

15 Liners & Bags TPM 0.5 Authorized recyclers16 Used Filters (HEPA filters, Oil

Filters etc)Nos /year 100 TSDF for Incineration

17 Insulation and Glass woolWaste

TPM 1 TSDF

18 Discarded PPE TPA 0.5 TSDF for Incineration19 Glass Bottles No's/

Month100 Dispose off to outside

agencies after detoxification20 Paper, cotton waste & Packing

materials i.e. wood, carton ,ropes

TPA 5 Sale to outside agencies/recyclers

21 Waste packing wood/ brokenglass etc


22 Metal scrap TPA 30 Sale to outside agencies/recyclers

23 Plastic Waste TPA 0.5 Authorized recyclers24 Canteen Waste Kg/day 40 Composted and used as

manure25 Bio Medical Waste TPA 0.8 Sent to Bio Medical Waste

Treatment Facility26 E- Waste TPA 2 Authorized agencies


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ANNEXURE – V: Stack Emissions Details

The sources of air pollution in the plant are from the existing 2 x 18 TPH, 1 x 12 TPH Coal

fired boilers and standby DG set of 1 x 590 kVA. It is proposed to establish 2 x 24 TPH

coal fired boilers, 1 x 2 Lac K.Cal/hr and 1 x 10 lac. K.cal/hr thermic fluid heaters and 4 x

1000 kVA standby DG sets in addition to existing boilers and DG set. Electro static

precipitators (ESP) will be provided for 2 x 24 TPH coal fired boilers Boiler as air

pollution control equipment. DG sets shall be provided with stack heights based on the

CPCB formula for effective stack height. The emission rates of PM, SO2, and NOx from

each stack are presented in Table A-6.

Table A-6 Stack Emission DetailsS.

NoStack Connected to Stack

Ht (m)Dia of

stack attop(m)

Temp. ofexhaust

gases(0C)

ExitVelocity(m/sec)

Pollutant EmissionRate (g/sec)

PM SO2 NOx

Existing1 2 x 18 TPH Coal fired

Boilers30 1.2 190 10.25 0.61 1.2 1.4

2 12TPH Coal firedBoiler*

30 1.0 140 8.1 0.5 0.42 0.15

3 590KVA DG Set** 9 0.2 165 6.8 0.04 0.12 0.22Proposed

1 2 x 24 TPH Coal firedBoilers

40 2 200 15 2.5 4.5 5.1

2 1 x 2 Lakh KcalThermic Fluid Heater

20 0.4 170 6.5 0.08 0.14 0.19

3 1 x 10 Lakh KcalThermic Fluid Heater

30 0.5 190 9.0 0.12 0.24 0.31

4 4 x 1000 KVA DGSet**

10 0.2 170 10 0.09 0.25 0.38

* 1 x 12 TPH coal fired boiler shall be kept as standby after expansion**DG sets will be used during load shut down period only.



UPDATED PRE-FEASIBILITY REPORT


[email protected]


GOVERNMENT OF INDIA,INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHII


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Godavari Biorefineries Limited,Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1,180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari villageand 139/2 of Kanhegaon village,Kopargaon Tehsil, Ahmednagar District,Maharashtra

DISCLAIMER

The purpose and scope of this information memorandum is to introduce the subjectmatter and provide a general idea and information on the said area. All the materialincluded in this document is based on data/information gathered from various sourcesand is based on certain assumptions. Although, due care and diligence has been takento compile this document, the contained information may vary due to any change inany of the concerned factors, and the actual results may differ substantially from thepresented information. M/s. Godavari Biorefineries Limited does not assume anyliability for any financial or other loss resulting from this memorandum in consequenceof undertaking this activity. Therefore, the content of this memorandum should not berelied upon for making any decision, investment or otherwise. The prospective user ofthis memorandum is encouraged to carry out his/her own due diligence and gather anyinformation he/she considers necessary for making an informed decision.

1. Executive SummaryM/s. Godavari Biorefineries Limited obtained consent for operation for syntheticorganic chemicals manufacturing at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1,180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 ofKanhegaon village, Kopargaon Tehsil, Ahmednagar District, Maharashtra. The unitobtained TOR for expansion of our synthetic organic chemical manufacturing capacityvide letter no. F.No. J-11011/402/2014-IA II (I) dated: 18.05.2015. It is propose toincrease the product profile, capacity, utilities considering the developments in ourR&D facility and establishment of co-generation power plant of 7.1 MW. The expansionentails a towards additional production blocks, utilities and enhancement of effluenttreatment plant.

2. Introduction of the Project / Background Information:2.1 Identification of Project and Project Proponent:The objective of this pre-feasibility study is to provide information for proposedexpansion of synthetic organic chemicals from 9070 TPM to 18933 TPM in addition to


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co-generation power plant of 7.1 MW at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1,180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 ofKanhegaon village, Kopargaon Tehsil, Ahmednagar District, Maharashtra.

2.2 Brief Description of Nature of the Project :The synthetic organic chemicals manufacturing will involve series of chemical reactionsto get the final Product. The products of reaction are purified, filtered and dried beforepacking the final product. The Chemical reactions require various supporting serviceslike Heating, Cooling and Agitation etc.

2.3 Need for the project and its importance to the country and or region:The project is envisaged to meet the demand supply gap in both domestic market andexport market, as API demand is increasing day by day.

2.4 Demands-Supply Gap :The project is envisaged to meet the demand supply gap in both domestic market andexport market, as API demand is increasing day by day.

2.5 Imports Vs. Indigenous Production:The project shall meet the reduce imports in some of the intermediate products and alsoenhance the foreign exchange reserves in view of the proposed exports of few products.

2.6 Domestic/export Markets:The products shall cater to both domestic and export markets.

2.7 Employment Generation (Direct and Indirect) due to the project:The present project for manufacturing of Synthetic Organic Chemicals requiressubstantial handling of raw materials, goods in process and finished goods. Theproposed expansion shall increase the employment potential.

3. Project Description

3.1 Type of Project including interlinked and interdependent projects, if any:M/s. Godavari Biorefineries Limited obtained consent for operation for syntheticorganic chemicals manufacturing at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1,180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 ofKanhegaon village, Kopargaon Tehsil, Ahmednagar District, Maharashtra. The unitobtained TOR for expansion of our synthetic organic chemical manufacturing capacityvide letter no. F.No. J-11011/402/2014-IA II (I) dated: 18.05.2015. It is propose toincrease the product profile, capacity, utilities considering the developments in our


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R&D facility and establishment of co-generation power plant of 7.1 MW. The expansionentails a towards additional production blocks, utilities and enhancement of effluenttreatment plant.

3.2 Size or magnitude of operation:Manufacturing Capacity

S.No Name of Product Capacity (TPM)Existing Proposed Total after

ExpansionRegular Products

1 Acetaldehyde 1500 600 21002 Acetic Acid 598.85 -- 598.853 Dilute Acetic Acid 110 -- 1104 Ethyl Acetate 5400 3300 87005 Crude Ethyl Acetate 30 306 Crotonaldehyde 500 -- 5007 Paraldehyde 60 -- 608 Crotonic Anhydride 8.3 1.67 109 Crotonitrile 8.3 1.67 10

10 1, 3 Butylene Glycol 41.7 158.33 20011 1-3 Butylene Glycol (Min 40%) 12.9 19.32 32.2212 2-Ethyl, 1, 3 Hexane Diol 33.3 -- 33.3313 3-Methoxy Butanol 25 250 27514 3 Methoxy Butanol (Min 40%) -- 30 3015 3-Methyl 3- Pentene -One (MPO) 333.3 166.7 50016 Absolute Alcohol (Fuel Grade from RS/IS) 3000 300017 3-Methoxy Butyl Acetate 340 34018 Acetaldehyde Oxime 50 5019 n- Hexanol 42 4220 Crotonyldehyde Di- Urea (CDU) 39 3921 Crotoresin 26 2622 Acetaldehyde Diethyl Acetal 250 25023 Phenyl Ethyl Alcohol 100 10024 Acetophenol 166.7 166.725 Acetonitrile 416.7 416.726 Diethyl Oxalate 166.7 166.727 Gbamber 83.3 83.328 Polyol 83.3 83.329 Styralyl Acetate 83.3 83.330 M-Toluic Acid 83.3 83.331 Sodium Sulphate 242.0 66.3 308.332 Butanol 64.6 53.1 117.733 Ketone Mixture 131.7 65.8 197.534 Ammonium Sulphate 44.1 44.1

Total - I 9070 9717.2 18787.2


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Campaign Basis1 Ethyl Crotonate 7.5 7.52 Tri-Ethoxy Butane (Somsal 65%) 21 213 Forskolin 0.3 0.34 Methyl Crotonate 9 95 Methyl Beta Amino Crotonate 15 156 Ethyl Beta Amino Crotonate 30 307 Acetaldehyde Dimethyl Acetal 15 158 Formaldehyde Dimethyl Acetal 15 159 Formaldehyde Diethyl Acetal 15 15

10 Acetaldehyde Dibutyl Acetal 15 1511 Crotonaldehyde Diethyl Acetal 15 1512 Butyraldehyde Dimethyl Acetal 15 1513 Cinnamaldehyde Diethyl acetal 15 1514 Tri Methoxy Butane 15 1515 Acetaldehyde Propylene Glycol Acetal 15 1516 Butyl Acetate 15 1517 Butane Diol polyester 15 1518 Ethyl Leavolinate 15 1519 Propyl Acetate 15 1520 Ethyl Butyrate 15 1521 Diethyl Succinate 15 1522 Dimethyl Pthalate 15 1523 Isopropyl Crotonate 15 1524 Isopropenyl Acetate 15 1525 Hexyl Acetate 15 1526 Hexyl Salisilate 15 1527 Valerolactone 15 1528 Diethyl Pthalate 15 1529 Ethyl Formate 15 1530 Butaraldehyde Oxime 20 2031 Methyl Ethyl Ketone Oxime 20 2032 Butyraldehyde 20 2033 2-Ethyl butyraldehyde 20 2034 2-Ethyl Hexenal 20 2035 2-Ethyl Hexanal 20 2036 2- Ethyl Crotonaldehyde 20 2037 Cinnamaldehyde 20 2038 Sorbaldehyde 20 2039 2-Ethyl Hexanol 3.55 3.5540 Butyric acid 20 2041 Crotonic acid 20 2042 Levulinic acid 2 243 Formic acid 1.5 1.544 Styrene Phoponic acid 1.25 1.25


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45 Hydrochloric acid 1.25 1.2546 2-ethyl Butanol 20 2047 2-Ethyl Hexanol 20 2048 Butanol 30 3049 Hexanol 20 2050 Sorbic Alcohol 20 2051 Crotyl Alcohol 20 2052 Cinnamic Alcohol 20 2053 Polycosonol 20 2054 Trimethylol Propane 20 2055 Sorbic Alcohol (Min 30%) 1.78 1.7856 Crotyl Alochol (Min 30%) 2.46 2.4657 Cinnamyl Alcohol (Min 30%) 7.84 7.8458 Isobutanol 14 1459 2,5 Furan Dimethanol 20 2060 Propionitrile 20 2061 Butyronitrile 20 2062 Butyl Nitrite 20 2063 Isobutyro nitrile 20 2064 Valeronitrile 9 965 Acetone 20 2066 3-Methyl 2-Pentanone 20 2067 Methyl Ethyl Ketone 20 2068 Diethyl Ketone 20 2069 Isopropenyl Acetate 20 2070 Acrylic ester 20 2071 Ketene 5 572 Isobutyl Vinyl ether 20 2073 1-ethoxy Ethyl Acetate 20 2074 Vinyl ethyl Ether 20 2075 Dibutyl Vinyl Ether 20 2076 Diethyl Ether 20 2077 NaturoWax 20 2078 Sodium Chloride 2.9 2.9

Total - II (Any 6 product at a time) 141 14179 R & D Products 5 5

Total - III 5 5Grand Total (I+II+III) - Total 34 from regular and6 products from campaign products will bemanufactured

9070 9863 18933

80 Co-Generation Power Plant 2 x 2.4 MW 2 x 2.4 MW1 x 1.5 MW 1 x 1.5 MW1 x 0.8 MW 1 x 0.8 MW


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3.3 Process Description with process details (a schematic diagram/flow chart)

3.4 Raw material required along with estimated quantity likely source, marketingarea of final product/s, mode of transport of raw material and finished product.

All the raw materials required for manufacturing mostly available in India or fromabroad. There are no banned chemicals or products which are proposed to be used.

It is proposed to enter into long term arrangements with some of the raw materialsuppliers both in India and overseas to avoid shortages at any time.

3.5 Availability of water its source, energy/power requirement and source should begivenThe total water requirement shall increased from 2134 KLD to 3768 KLD out of which2620 KLD will be fresh water requirement and 1148 KLD is recycled water. The totalfresh water requirement shall be met from Godavari river canal or infiltration well inGodavari river. Total water balance is presented in Table below.

Total Water Balance

Purpose INPUT (KLD) OUTPUT (KLD)Fresh Water Recycled Water Loss Effluent

Process 430 570*Washings 50 50Scrubber 30 30Boiler Feed 200 170 30Cooling Tower 1570 960 2200 330DM Regenration 100 100R & D 5 5Domestic 235 47 188**Gardening 188 188Gross Total 2620 1148 2605 1303Total 3768 3908* Includes water formed during reaction and water in raw material** Includes residential

3.5.1 Electricity:It is proposed to set up Co-generation power plant of capacity 7.1 MW. Further, due tothe nature of the reactions and requirement of continuous power, the managementproposes to put in place 100% self generation of power by DG sets of 4 x 1000 KVAproposed in addition to existing 590 KVA capacity. Therefore no delay or difficulty isforeseen on the power front.


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3.6 Quantity of wastes to be generated (liquid and solid) and Scheme for theirManagement/disposal

Quantity of Effluent Generated and Mode of TreatmentDescription Quantity

(KLD)Mode of Treatment

Process 570 Sent to biological treatment plant followed by RO.RO rejects sent to MEE and permeate reused forcooling towers make-up

Washings 50Scrubber Effluent 30DM rejects 100R & D 5Boiler Blow downs 30 Sent to settling tank followed by RO. RO rejects sent

to MEE and permeate reused for cooling towersmake-up.

Cooling Tower Blowdowns

330

Domestic 188 Sent to Sewage treatment plant and treatedwastewater is reused for gardening.

Total 1303

Solid Wastes and Disposal – After ExpansionS.No Description of waste Unit Quantity Disposal method

1 Process/Distillationresidue

TPD 19.35 TSDF / Cement Industry

2 Spent Carbon TPD 0.1 TSDF / Cement Industry3 Hyflow Kg/day 20 TSDF4 Mixed Spent Solvents KLD 2 TSDF / Cement Industry5 Boiler Ash TPD 126 TSDF to use as a stabilizing

agent / Brick manufactures6 Used Oil KLPA 3 Authorized recyclers7 Lead acid batteries No's/Year 80 Authorized recyclers8 Softener / DM Plant

ResinsTPA 2 TSDF

9 Forced Evaporation Salts TPD 1.65 TSDF10 ETP Sludge TPD 0.3 TSDF11 STP Sludge TPD 0.4 Composted and used as

manure12 Used/Discarded Filter

BagsNos /year 100 TSDF for Incineration

13 Used / Discarded ROMembranes

TPA 0.2 TSDF for Incineration

14 HDPE containers No's/Month

100 Detoxified and reuse

15 Liners & Bags TPM 0.5 Authorized recyclers16 Used Filters (HEPA filters,

Oil Filters etc)Nos /year 100 TSDF for Incineration

17 Insulation and Glass woolWaste

TPM 1 TSDF


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18 Discarded PPE TPA 0.5 TSDF for Incineration19 Glass Bottles No's/

Month100 Dispose off to outside

agencies after detoxification20 Paper, cotton waste &

Packing materials i.e.wood, carton , ropes


21 Waste packing wood/broken glass etc


22 Metal scrap TPA 30 Sale to outside agencies/recyclers

23 Plastic Waste TPA 0.5 Authorized recyclers24 Canteen Waste Kg/day 40 Composted and used as

manure25 Bio Medical Waste TPA 0.8 Sent to Bio Medical Waste

Treatment Facility26 E- Waste TPA 2 Authorized agencies

4. Site Analysis4.1 Plant LocationThe site is having a longitude 74034’10”E and latitude 19049’19”N’’. The site issurrounded road connecting Kanhegaon village to Dongaon village in east direction,open land in west direction, residential colony of the plant in north and southdirections. There are no reserve forests, national parks, sanctuaries within 10 kmradius of the site.

5. Planning Brief:The project is envisages to be completed by 2020 as it involves installation of highercapacity processing equipment’s besides improving of yield and the production shall beinitiated thereon. Consultants are identified for preparing the detailed project report.

6. Proposed Infrastructure:

6.1 Power Requirement and Supply/Source

It is proposed to set up Co-generation power plant of capacity 7.1 MW. Further, due tothe nature of the reactions and requirement of continuous power, the managementproposes to put in place 100% self generation of power by DG sets of 4 x 1000 KVAproposed in addition to existing 590 KVA capacity. Therefore no delay or difficulty isforeseen on the power front.


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6.2 UtilitiesList of Utilities

S.No

Description Unit CapacityExisting Proposed Total after expansion

1 Coal Fired Boilers TPH 2 x 18 2 x 24 2 x 241 x 12 2 x 18

1 x 12*2 Themic Fluid Heater K.Cal/hr -- 1 x 2 Lac 1 x 2 Lac

1 x 10 Lac 1 x 10 Lac3 Hydrogen Generator Cum/day 10500 105004 Nitrogen Generator Cum/day 1000 10005 DG Set** KVA 1 x 590 4 x 1000 4 x 1000

1 x 590* DG set will be used during load shut down.

EquipmentsThe basic technology involved in the manufacturing of synthetic organic chemicals isthe process Kettles, Heat Exchangers, Centrifuges, and Storage Tanks. To support theprocess equipment Boilers, Chilling plants, Cooling Towers Etc. are required. All theabove equipment can be sourced indigenously and the lead time to supply theequipment will not exceed 20 weeks. Whereas the equipment’s related to theinstallation of 7.1MW cogeneration power plant is available indigenously and lead timeto supply will not exceed 48 weeks.

6.3 Waste management

Liquid EffluentsThe effluent generated from the proposed expansion of is mainly from process,washings, scrubbers, cooling towers & boiler blow downs, RO/DM rejects from pre-treatment of water and domestic wastewater. It is proposed to treat effluent fromprocess, washings, scrubbers and R&D in biological treatment plant followed by RO.Blow downs are sent to settling tank followed by RO. Rejects from RO sent to MEE andpermeate is used for cooling towers as make up.

Air PollutionThe sources of air pollution in the plant are from the existing 2 x 18 TPH, 1 x 12 TPHCoal fired boilers and standby DG set of 1 x 590 kVA. It is proposed to establish 2 x 24TPH coal fired boilers, 1 x 2 Lac K.Cal/hr and 1 x 10 lac k.cal/hr thermic fluid heaterand 4 x 1000 kVA standby DG sets in addition to existing boilers and DG set. Electrostatic precipitators (ESP) will be provided for 2 x 24 TPH coal fired boilers Boiler as air


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pollution control equipment. DG sets shall be provided with stack heights based on theCPCB formula for effective stack height. HCl and SO2 gases generated from processscrubbed in two stage scrubbers. Water is used as scrubbing media in primaryscrubbers and caustic in secondary scrubbers. Effluents from scrubbers are sent toeffluent treatment plant.

Solid wasteSolid wastes are generated from the process, solvent distillation,collection/neutralization tank, waste oil from DG sets, used batteries from DG sets. Theash from boiler is sold to brick manufacturers. The solid wastes; evaporation salts,wastes from the process in inorganic form i.e., process salts and filtration aids shall bedisposed to the TSDF, while the hazardous wastes of organic nature i.e., distillationresidues shall be disposed to authorized cement units and other wastes like used oil andused batteries shall be sent to authorized recyclers. The other solid wastes expectedfrom the unit are containers, empty drums which will be used for packing product, andor returned to the product seller or sold to authorized buyers after detoxification, whilethe sludge from treatment plant shall be sent to TSDF.

7. Rehabilitation and Resettlement (R&R) PlanNot applicable as the land area is in the existing plant premises.

8. Project Schedule & Cost Estimates8.1 Likely date of start of construction and likely date of completion (Time schedule

for the project to be given)Within three months as it involves installation of higher capacity processingequipment’s besides improving of yield and the production shall be initiated thereupon.

8.2 Estimated project cost along with analysis in terms of economic viability of theprojectThe estimated cost of the project is approximately Rs. 200 Crores.



STUDIES AND DOCUMENTATION BYTEAM Labs and ConsultantsQCI: MoE&F OM, List A-1, S.No.25.(An ISO 9001:2008, ISO 14001:2004 &OHSAS 18001:2007 Certified Organization)B-115, Annapurna Block, Aditya EnclaveAmeerpet, Hyderabad-500 038.Phone: 040-23748 555/616,Telefax: 040-23748666Email: [email protected]

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