upgrade and rebuild of 1960’s era Forging Press Manipulator Control

Field service, repair, reman, rebuild & Field Programming services at your location

aFter Hours serviCe, Call 888-356-3963IllInoIs CAll: 630-563-3600 • WIsConsIn CAll: 262-781-1815

Solutions Partner

Authorized Distributor

www.cmafh.com

n Machine repair & troubleshooting at your location

n Factory trained and certified technicians

n Hydraulic installation & start-up services

n Preventative maintenance & evaluation

n All repairs come with a one year repair warranty n We use genuine factory parts n Each repaired component is thoroughly tested to orginal

specifications n Authorized Repair Center for Bosch Rexroth and

Tokyo Keiki (formerly Tokimec) n We repair most manufacturer's brands of valves, cylinders &

components

n Complete fluid sample testing, analysis & reporting

n ISO 17025 A2LA accredited sample processing laboratory

n Fast turnaround and follow-up

n Fluid fill-up and conditioning

n Corrective action planning

n Machine & perimeter guarding for physical enclosures, guards and barriers

n Electro-mechanical safety integration, safeguard devices

n Installation & troubleshooting

n Safety & risk assessment

How safe is your equipment?

a Machine risk assessment will tell you before it is too late. Machine assessments help you comply with current and emerging standards by providing consulting services for safety critical controls. Our solutions can help reduce lost-time accidents, improve workplace safety and improve employee morale, which will ultimately result in increased productivity.

Contact service&repair@cmafh.com for more information.

onsite hyDrauliC rePair anD trouBleshooting

rePair serviCe

onsite hyDrauliC FluiD analysis & Fill-uP

MaChine guarDing Design & installation

n All repairs come with a one year repair warranty n We use genuine factory parts n Each repaired component is thoroughly tested to orginal

specifications n Authorized Repair Center for Bosch Rexroth and

Tokyo Keiki (formerly Tokimec) n We repair most manufacturer's brands of valves, cylinders &

components

n Complete fluid sample testing, analysis & reporting

n ISO 17025 A2LA accredited sample processing laboratory

n Fast turnaround and follow-up

n Fluid fill-up and conditioning

n Corrective action planning

Remanufactured drives ensure product availability for an additional five years beyond end of life.

n Sales engineers available 24/7 for your convenience

n Call 888-356-3963 for after hours emergency service

n Reman for hydraulic systems, manifolds, electrical, servo & motion

n A complete solution to renew your aging productsn Clean components, replace worn parts, function test and

resurfacen Mature Rexroth drive systems have options Reman and

Reman Plusn All reman services come with a new warranty

reMan n Cleaning the components

n replacing the wearing parts

n use of original spare parts

n Function operation test

n re-lacquering of motors

n 24 Month Warranty

reMan Plus n supply of repair material

n Warranty of up to 5 years

n 24 Month Warranty

solutions for aging machines

n Machine control system designn Installation & startup servicesn 24 hour automation engineering supportn We troubleshoot electrical components & systemsn Warranty repair service through original equipment manufacturern We service the following brands: Rexroth • Indramat • Eaton

Controls • Kollmorgen • Danaher •PacSci • and moren Call 888-356-3963 for after hours emergency service

eleCtriC MaChine Control systeM suPPort

24 Hour AvAIlAbIlIty

reMan serviCes

Custom Manifold 1: CMAFH designed custom ductile iron manifold (40"x12"x12") incorporating Bosch Rexroth proportional controls with on board elctronics and Sun Hydraulics cartridge valves for smooth and precise control of the up/down, traverse, and rotate functions. Manifold utilizes SAE and 4 bolt flange connections to minimize leaks, with all of the proportional valves wired (using shielded cable) to a junction box.

Custom Manifold 2: CMAFH designed custom ductile iron manifold (40"x12"x12") incorporating Bosch Rexroth high flow DIN style logic and directional control valves, which control the clamp, side shift and anti-sway function. Manifold utilizes SAE and 4 bolt flange connections to minimize leaks, with all 120 volt valves wired to a junction box.

We were recently contacted to work on an upgrade and rebuild of a 1960’s era forging manipulator. The old system consisted of two 125 hp motors coupled to fixed displacement pumps with accumulator stands and line-mounted, hand operated control valves.

The new system utilizes horsepower limiting controls to keep the horsepower requirements within the 125 hp motors while providing a 40% increase in flow. The new control manifold now consists of complete on-board electronic proportional valves for precise control of the operation via joysticks back at the remote operator station. CMAFH also designed an offline filter/cooling loop to keep the system clean and cool for many years to come.

RockfoRd, IL TeL. (815) 229-7602 fax (815) 229-7905PeoRIa, IL TeL. (309) 697-7005 fax (309) 697-8576

GReen Bay, WI TeL. (920) 336-7620 fax (920) 336-7610

1000 MuIRfIeLd dRIveHanoveR PaRk, IL 60133PHone: (630) 563-3600fax: (630) 563-3850

3265 GaTeWay Road, SuITe 300BRookfIeLd, WI 53045PHone: (262) 781-1815fax (262) 781-2521

Main Distribution Centers branCH oFFiCes

Built to last another 50 years

upgrade and rebuild of 1960’s era Forging Press Manipulator Control

Case stuDy...

CMAFH developed a new system design utilizing some of the old system’s rebuilt / repaired components for a significant cost savings through our repair facility. We rebuilt three Bosch Rexroth hydraulic motors and repaired five Hydac accumulators.

CMAFH provided new Bosch Rexroth pumps and designed and built two custom ductile iron manifolds for fewer leak points. We incorporated Bosch Rexroth proportional controls and Sun Hydraulic cartridge valves, all pre-wired to a junction box for ease of installation. CMAFH also provided new drawings and documentation.

the solution