FK2-E1.1 201302 2000 B S

This product is subject to all applicable export control laws and regulations

URL : http://www.matsuura.co.jp/E-MAIL : webmaster@matsuura.co.jp

● Product specifications and dimensions are subject to change without prior notice.● The photos may show optional accessories.

MATSUURA MACHINERY CORPORATION1-1 Urushihara-cho Fukui City 910-8530, JapanTEL : +81-776-56-8106 FAX : +81-776-56-8151

MATSUURA EUROPE GmbHBerta-Cramer-Ring 21D-65205 Wiesbaden-Delkenheim, GermanyTEL : +49-6122-7803-80 FAX : +49-6122-7803-33URL : http://www.matsuura.de/E-MAIL : info@matsuura.de

MATSUURA MACHINERY Ltd.Gee Road, Whitwick Business Park, Coalville Leicestershire, LE67 4NH, EnglandTEL : +44-1530-511-400 FAX : +44-1530-511-440URL : http://www.matsuura.co.uk/E-MAIL : sales@matsuura.co.uk

MATSUURA MACHINERY GmbHBerta-Cramer-Ring 21D-65205 Wiesbaden-Delkenheim, GermanyTEL : +49-6122-7803-0 FAX : +49-6122-7803-33URL : http://www.matsuura.de/E-MAIL : info@matsuura.de

ELLIOTT MATSUURA CANADA INC.2120 Buckingham Road Oakville Ontario L6H 5X2, CanadaTEL : +1-905-829-2211 FAX : +1-905-829-5600URL : http://www.elliottmachinery.com/E-MAIL : sales@elliottmachinery.com

MATSUURA MACHINERY USA, INC.325 Randolph Ave., St.Paul, MN 55102TEL : +1-651-289-9700URL : http://www.matsuurausa.com/E-MAIL : info@matsuurausa.com

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LS-160High Speed Linear Motor Machine

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LS-160

2

Unerring accuracy, the highestquality finish in the shortestcycle time possible・Technology leading platform for complex geometric components・Industry example: Impellor machining times are drastically reduced on the LS-160

・Incorporating our proven and globally renowned Matsuura Spindle Technology

Ultra High Speed 5 Axis Machining

Demand for high processing precision

Demand for

shorter processing time

Low High

Low

High

Precision molds/diesOptical lenses

Watchmovements

Watchframes

Impellers

Dentaldevices

Medicaldevices

Opticalcomponents

Copperelectrodes

Molds/dies

■Target Markets

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LS-160

3

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Spindle Speed min-1 400～ 40,000

Type of Spindle Taper Hole － HSK-E40

Spindle Motor kW 12.5 / 22.5

Max. Spindle Torque N・m/min-1 9 / 24,000

Size φ112 mm (4.40 in.) φ80 mm (3.14 in.) φ64 mm (2.51 in.) φ44 mm (1.73 in.)

Material Aluminum A2017 Aluminum A2017 Aluminum A2017 Aluminum A2017Blade (pcs) 7 6 6 6Cutting Method Flank Cut Flank Cut Flank Cut Flank CutMachining Time 15 min 5 sec 9 min 34 sec 5 min 27 sec 1 min 50 sec

One Hit 5 axis machining, linear drives and 40,000min-1 spindle – effortlessperformance dramatically reducing cycle times

The L-Tech 840DsI controller equipped with abundant functions can handle various machining applications that require high speed, high precision, and high quality.

Industry example; The LS-160 creates impellors at remarkablespeed – guaranteeing reduced cycle times with no accuracy or quality loss

Matsuura L-Tech840Dsl controller installedMatsuura Spindle Technology– world leaders

■ Spindle Motor Toque & Power Diagram

Torque（N・m）

Power（kW）

24000 400000.1

1

10 10

100

100001000400

100

1

0.110Spindle Speed（min-1）

0.38kW0.29kW0.21kW

22.5kW17.5kW12.5kW

25% Rating

40% Rating

Constant Rating

9.0N・m9.0N・m7.0N・m7.0N・m5.0N・m5.0N・m 5.37N・m5.37N・m

4.18N・m4.18N・m2.98N・m2.98N・m

Optimized acceleration/deceleration

〈Parameter settings : CYCLE832〉The high-speed setting function, "Advanced Surface", enables free-curve machining data settings to achieve optimal machining. Optimized smoothing tolerance

〈Tool vector smoothing function : ORISON〉By smoothing tool vectors across multiple blocks, vibrations that might affect the rotary motion can be reduced, making both rotary and contouring motions smooth.

Tool path optimization

〈CAM specific to impeller machining〉By using the tool side edge cutting algorithm, straight line element surface design and tool side edge cutting method can reduce your machining costs.The entire surface of each vane can be finished in a single tool path motion.

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One Hit 5 axis machining, linear drives and 40,000min-1 spindle – effortlessperformance dramatically reducing cycle times

X-Axis：500mm（19.68 in.)

Z-Axis：300mm（11.81 in.)

Y-Axis：250mm（9.84 in.)

C-Axis：360deg

B-Axis：-125～+125deg

X-/Y-/Z-axis linear motors andB-/C-axis DD motors

Maximum Workpiece Size　*Bullet shape

ø160mm (ø6.29 in.)

H23

0mm

(H9.

05 in

.)

H21

5mm

(H8.

46 in

.)

H20

0mm

(H7.

87 in

.)

H18

5mm

(H7.

28 in

.)

ø60mm (ø2.36 in.)

ø160mm (ø6.29 in.)ø60mm (ø2.36 in.)

Loading capacity

20kg(44lb.)

Loading capacity

20kg(44lb.)

Standard without pallet changer Option with pallet changer

Rapid Traverse Rate

X-Axis 90,000mm/min （3543.3 ipm)Y-Axis 90,000mm/min （3543.3 ipm)Z-Axis 90,000mm/min （3543.3 ipm)

B-Axis 100min-1

C-Axis 200min-1

Table Rotation Torque

B-Axis 64.8N・m　C-Axis 13N・m

Industry example; The LS-160 creates impellors at remarkablespeed – guaranteeing reduced cycle times with no accuracy or quality loss

(μm)

(μm)

(μm)

X-Axis－direction　　+direction

Y-Axis

Z-Axis

－500 －400 －300 －200 －100 0 (mm)

0.6

0.4

0.2

0

－0.2

－0.4

－250 －200 －150 －100 －50 0 (mm)

0.6

0.4

0.2

0

－0.2

－0.4

－0.6

－250 －200 －150 －100 －50 0 (mm)

1

0.8

0.6

0.4

0.2

0

－0.2

Positioning accuracy of each axis

Cutting Test Data

*The measurement results are actual values but not guaranteed values.

Note: The data above is from examples of actual results. Depending on conditions, there may be cases where results equivalent to those of the catalog data may not be able to be obtained.

Work material Tool Cut width

Cut depthSpindle speed Feed rate Removal

rate

A5052Ø50mm

(1.96)3blades

W=40mm(1.57)

D=1.5mm(0.05)

6,000min-1

5,500mm/min(216.53)

330cc/min

S45CØ63mm

(2.48)5blades

W=50mm(1.96)

D=0.5mm(0.019)

1,500min-1

700mm/min

(27.55)17.5

cc/min

A5052Ø16mm

(0.62)2blades

W=14mm(0.55)

D=3mm(0.11)

40,000min-1

16,000mm/min(629.92)

672cc/min

S45CØ16mm

(0.62)4blades

W=1mm(0.03)

D=16mm(0.62)

6,000min-1

5,000mm/min(196.85)

80cc/min

Work material Tool Spindle

speed Feed rate Removal rate

A5052 Ø14.5mm(0.57)

1,300min-1

120mm/min

(4.72)19.8

cc/min

S45C Ø6.8mm(0.26)

900min-1

80mm/min

(3.14)2.90

cc/min

A5052 M12× P1.75

400min-1

700mm/min

(27.55)

S45C M8× P1.25

400min-1

500mm/min

(19.68)

（in.）

（in.）

Face mill

Drill

End mill

Tap

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Standard Machine Specif ications

■ Movement and Range

X-Axis Travel mm(in.) 500 (19.68)

Y-Axis Travel mm(in.) 250 (9.84)

Z-Axis Travel mm(in.) 300 (11.81)

B-Axis Travel deg -125～ +125

C-Axis Travel deg 360

Table Surface to Spindle End mm(in.) 30～ 330 (1.18～ 12.99)（B-Axis 0 degree）

B-axis Centre to Spindle End mm(in.) 0～ 300 (0～ 11.81)

B-axis Centre to Table Surface mm(in.) -30 (-1.18)

■ Table

Working Surface mm(in.) Ø100 (3.93)

Loading Capacity kg(lb.) 20 (44)

Max. Work Size mm(in.) Ø160×H230 (Ø6.29×H9.05) *Bullet shape

Height from Floor surface to table surface mm(in.) 900 (35.43) (B-Axis 0 degree)

■ Spindle

Spindle Speed min-1 400～ 40,000

Type of Spindle Taper Hole HSK-E40

Spindle Motor Power kW AC 12.5 / 22.5

Max. Spindle Motor Torque N・m/min-1 9 / 24,000

■ Feed Rate

Rapid Traverse Rate (X/Y/Z) mm/min(ipm) 90,000(3,543.3)

Rapid Traverse Rate (B) min-1 100

Rapid Traverse Rate (C) min-1 200

■ Automatic Tool Changer

Type of tool shank HSK-E40

Type of retention knob HSK-E40

Tool Storage Capacity pcs. 10

Max. Tool Diameter mm(in.) Ø46 (ø1.81)

Max. Tool Length mm(in.) 150(5.90)

Max. Tool Mass kg 1.5 (3.3)（incl. Holder）

■ Power Sources *Depending on options

Power Capacity kVA 63（depends on the optional features）

■ NC System

Control System Matsuura L-Tech 840Dsl

■ Standard Accessories

01. Total Splash Guard 02. ATC Magazine Guard

03. ATC Auto Door 04. Spindle Oil Cooler

05. Auto Grease Supply to Feed Axis 06. Matsuura Safety Specification

07. Air Dryer 08. Synchronized Tapping

09. Coolant Unit 10. Chip Flush

11. Chip Flow 12. Linear Motor Cooler

13. 9 Sorts of M-code Counters 14. Spindle Thermal Displacement Compensation

15. Work Light 16. Standard Mechanical Tool and Tool Box

17. Machine Color Paint 18. Leveling Pads and Bolts

19. Scale Feedback for the X/Y/Z/B/C-Axis　HEIDENHAIN（absolute）

LS-160

Floor Plan 10-tool Magazine non-PC (Unit : mm(inch))

Outline 10-tool Magazine non-PC (Unit : mm(inch))

Front ViewLeft Side View

100(3.93)

200(7.87)

150(5.90)

2646

( 104

.17)

Max

imum

Hei

ght

2500

( 98.

42)

2195

( 86.

41)

900(

35.4

3)

125°125°

30( 1

.18)

300(

11.8

1)

(Y-axis Stroke)

(X-axis Stroke)

(B-axis Stroke)

( Z-a

xis

Stro

ke) 300

(11.81)300

(11.81)

505(

19.8

8)50

5(19

.88)

505(

19.8

8)50

5(19

.88)

3275(128.93)

336(13.22)

2700

( 106

.29)

1453

( 57.

20)

Leveling Bolt6-M32×P2

5500(216.53)

2712(106.77)

500(19.68)765(30.11)200(7.87)

227(8.93)

600(

23.6

2)

1200

( 47.

24)

600(

23.6

2)

Main Operation Panel

NC Unit

272(10.70)

1000(39.37)

1160(45.66)

430(

16.9

2)

Air Supply

Air Dryer

Oil Cooler

Coolant Tank

Power Supply Port

Hydraulic Unit

500(

19.6

8)50

0(19

.68)

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Equipment ○：Standard　▲：Option

■ Spindle

40,000 min-1（HSK-E40） ○■ ATC with the inclusion of the standard 10-tool magazine

30 tools (HSK-E40, chain type) ▲50 tools (HSK-E40, chain type) ▲■ High Accuracy Control

Scale Feedback for the X/Y/Z/B/C-Axis　HEIDENHAIN（absolute） ○■ APC

PC2（Max. Work Size　φ160mm X H200mm *Bullet shape） ▲■ Coolant

Cutting Oil Tank ○Vacuum Type Coolant-Thru-Spindle Type A ▲Vacuum Type Coolant-Thru-Spindle Type B ▲Vacuum Type Coolant-Thru-Spindle Type C 20BAR ▲Coolant Flow Checker ▲Mist Separator (without Fire Damper) ▲Mist Separator (with Fire Damper) ▲Cutting Oil Temperature Controller (with 100L Tank, separate type, small) ▲■ Automatic Measurement / Broken Tool Detection

Automatic Measurement / Automatic Centering (optical sensor) ▲Broken Tool Detection / Full-Automatic Tool Length Measurement (laser sensor) ▲Automatic Measurement (optical sensor) & Broken Tool Detection (laser sensor) ▲

■ Swarf Management

Total Splash Guard ○ATC Auto Door ○Spiral Chip Conveyor ▲Chip Flush ○Lift-up Conveyors (Scraper, Drum, Right and Left Spiral Conveyors) ▲Air Blow For Chip / Swarf Removal ▲Workpiece Cleaning Gun (Machine side) ▲■ Operation / Maintenance

Auto Grease Supply to Feed Axis ○Work Light ○Spindle Run Hour Meter ▲Automatic operation runhour meter ▲8 Sets of Extra M Function ▲Weekly Timer ▲Optional Block Skip 2～ 9 ▲■ Safety Features

Matsuura Safety Specification ○■ High-Speed, High-Precision Package

High-Speed, High-Precision Package ○

Table SurfacePallet Surface

When a chain type magazine is added on the left side of the machine, a maximum of 50 tools can be stored. This magazine is compactly designed with a width of 300 mm.

A PC2 option can be added to the right side of the machine. Compactly designed, with an installation width of only 220 mm. Pallet clamp mechanism can be either of System 3R or EROWA.

ATC magazine APC magazineOption Option

PCD

80

4-B

M10

45°

45°

A

A

18

φ100

φ30+0.013

0

2

14

1921 20

30°

M10

A-A

40°

45°

40°

45°

30°

8-B24.520

0.5

82

25° 25°

2 215+0.18 0

PCD

80

A

A-A

A

45

13

0－0.1 φ112φ108 0－0.035

φ25+0.013

0

M8

Operator sideOperator side Details of the center hole

Details of the center hole

Details ofthe tap hole (B)

Details ofthe tap hole (B)

30/50-Tool Chain Magazine PC2

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