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User Manual Bottles Cage

For Sparkling Wine Production

JOLLY-CO

Bottles Cage for Sparkling Wine Production JOLLY CO

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Table of Contents

1 General Norms and Advice ...........................................................................................3

1.1 Public Liability .......................................................................................................................... 4

1.2 Manual Layout .......................................................................................................................... 4

1.3 Graphic Conventions ................................................................................................................. 4

2 General Information .......................................................................................................5

2.1 How to Identify the Product ....................................................................................................... 5

2.2 Warranty .................................................................................................................................... 5

3 Cage Description ...........................................................................................................6

3.1 Main Cage Technical Specifications and Parameters .................................................................. 7

3.2 Reference Layout to Load the Cage with Standard Bottles ......................................................... 8

4 Transport, Installation and Assembly ..........................................................................9

4.1 Transport Instructions ................................................................................................................ 9

4.2 Indoor Handling......................................................................................................................... 9

4.3 Installation ................................................................................................................................. 9

4.4 Storage .................................................................................................................................... 10

4.5 Cage Use in Machines for Sparkling Wine Production ............................................................. 10

5 Assembly and Use of Bottles Cages ..........................................................................11

5.1 How to Assemble the Cages ..................................................................................................... 11

5.2 How to Load the Cages ............................................................................................................ 14


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1 General Norms and Advice

Please read this manual carefully before using the cage. Every suggestion and in-struction included aim at preserving your physical integrity! Apart from protecting you and your investment, these suggestions identify the most suitable conduct for the correct use of the product as established by the manufacturer. Moreover, they enable to use the product at its best and extend its longevity.

This manual has to be considered integral part of the technical documentation regarding the product.

This manual has to be preserved carefully, as well as distributed and kept at disposal of anyone who is interested in it.

Use the product always with the utmost care and attention. Remember that neglect is the most frequent damage cause.

The product has to be used only by people in a good psycho-physical state. Prohibit its use to people under the influence of alcohol or narcotic drugs or to people with other physical or psy-chological problems that may lead to attention or reflex inhibition or to confused states of mind.

It is extremely important to preserve this user manual in perfect conditions for future reference. If the operator is replaced, please make sure that the new operator has enough time to read it and learn its instructions and advice.

This manual is supplied for security reasons. Therefore, it is essential to read it all with care and learn how to use the various control elements before assembling the cage.

Do not use the product for a different aim than the one established: Containing bottles of spar-kling wine.

In case of unusual running, do not try to repair the cage in a rough way, but wait for the inter-vention of qualified personnel until the anomalies have been settled. If the problems do not set-tle, contact the manufacturer.

It is dangerous to ask unqualified personnel without proper training or technical experience to weld or repair the cage, most of all if they haven't read this manual before.

The product has been designed to be used by adults. Do not let children play or tamper with it and its control equipment.

When working on the product, always wear protective gloves, safe working shoes and suitable garments.

Remember: The best protection against injuries is carefulness. Do not work in a hurry and keep a safety margin that allows you to face any situation.

NOTE

Keep this manual safe

WARNING


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1.1 Public Liability LAFAL by Franchini A. & C., hereafter referred to simply as LAFAL, rejects any liability or obliga-

tion for any possible accident caused by the incorrect or inexperienced use of the cage, by the non-observance of the advice and rules indicated in this manual and by any intervention, operation or use forbidden or not specifically included in this manual.

1.2 Manual Layout This manual is divided into seven parts, which include: 1. GENERAL NOTICE AND RULES, considerations useful to use and understand the manual; 2. GENERAL INFORMATION, considerations useful to identify the product; 3. PRODUCT DESCRIPTION, considerations useful to know the product technical and manu-facturing data; 4. TRANSPORT AND INSTALLATION, considerations useful to place the cage in your facility in the right way; 5. PRODUCT USE, considerations on the operations to perform and the product use; 6. GENERAL INFORMATION ON SAFETY MEASURES, considerations useful to know and prevent risks; 7. MAINTENANCE, suggestions and recommendations.

1.3 Graphic Conventions The user manual employs the following graphic conventions:

Symbol Message

The warning messages identify procedures that must be carried out to avoid in-juries to the operator.

ADVICE

The advice messages identify procedures that must be carried out to avoid damages to the equipment.

NOTE

The notes suggest important information not included in the text.

WARNING


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2 General Information This section shows the user how to identify the product. This aspect will be essential in the future to ensure that the manufacturer can supply the purchaser with correct technical or support informa-tion for any purpose in a short time. We recommend not to change or remove the information needed for the identification.

2.1 How to Identify the Product The identification element is the numbered stamped plate which indicates the manufacturer's data and the cage main technical information. The plate is the only mean of identification of the product approved by the manufacturer. The image below shows its possible appearance (Pic. 2.1):

Picture 2.1

2.2 Warranty The manufacturer or its agent, as established by the European Community, warrants the new product for 24 months from the delivery date. No extension of the warranty is possible, even if the

product has been inactive for a period of time. The warranty includes the free replacement of any component which was found defective or faulty in the period above mentioned due to manufacturing errors or evident or hidden imperfections in the raw material. In order to determine the causes of the imperfections and to apply the warranty to the specific problem, the defective or faulty components must be sent back to the manufacturer. In the case you require our intervention in your headquarters, the travel expenses, the time our personnel needs for the travel and the labour costs will be on your account. If the machine failure can be included in the warranty conditions, the elements replaced will be on our account. The warranty does not include any indemnity for the period in which the product was inactive. The warranty is valid within the following limits:

The cage must have been used for the purpose established by the manufacturer and according to the instructions supplied in this manual.

The cage must not have been subject to falls, crushes or other accidents that may have damaged its resistance after the manufacturer delivered it.

The cage must have undergone maintenance, cleaning and controls as established in this manual.

JOLLY-CO CAGE FOR

SPARKLING WINE PRODUCTION MAX WEIGHT WITH LOADED CAGE: 852KG

MAX WEIGHT WITH UNLOADED CAGE: 102KG PILE UP MAX 5 LOADED CAGES ON A SURFACE WITH

SUPPORT CAPACITY: 0.6 MPa DIMENSIONS: 1273 X 1040 H1110


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3 Cage Description The JOLLY-CO bottle cage for sparkling wine production process is a metal cage designed to con-tain the sparkling wine bottles during the automatic sparkling wine production process and the stor-ing operations. It is made up of seven main elements (Pic. 3.1):

1. One front face in metal tubular elements and shaped metal sheet. 2. Two side faces in metal tubular elements and variable pitch rods Ø6 with grooves to insert

the locking pivots of the top small frames. 3. One back face in metal tubular elements and grid 50x50 (thickness 4.0) with adjustable lock-

ing levers. 4. One bottom face in metal tubular elements and variable pitch rods Ø6. 5. One top front frame in metal tubular elements and grid 50x50 (thickness 4.0) with blocking

pivots fixed in the grooves of the side faces without any protruding tubular part. 6. One top back frame in metal tubular elements and grid 50x50 (thickness 4.0) with blocking

pivots fixed in the grooves of the side faces with protruding tubular parts.

Picture 3.1

The cages loaded with bottles can be placed one on top of the other during the storage period up to a maximum of 5 cages. Please, refer to the suggestions in section 4.4.

WARNING


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3.1 Main Cage Technical Specifications and Parameters

Picture 3.2

BAC

K

FR

O

NT

SID

E

SHA

PED

MET

AL SHE

ET

SE

EN

FR

OM

AB

OV

E

CAPACITY: 504

STANDARD

BOTTLES OF

SPARKLING WINE

CONTENT TOTAL

MAX WEIGHT: 750

KG

METAL FRAME

WEIGHT: 102 KG

TOTAL MAX

WEIGHT: 852 KG


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3.2 Reference Layout to Load the Cage with Standard Bottles

ADVICE

Every JOLLY-CO Bottle Cage for Sparkling Wine Production Process is de-signed to be loaded with a specific bottle format. For this purpose, the contain-ment wire meshes in the cages have a variable number and position of metallic rods. It is not allowed to load the cage with bottles in a different format than the one specified in the order.

To set an example, hereafter is displayed the reference layout to load the cage with four parallel columns of 126 standard bottles (diameter 88). Total number of bottles: 504.

Picture 3.3

504 Standard Bottles

(Bottles Diameter: 88)


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4 Transport, Installation and Assembly

4.1 Transport Instructions

Loading and unloading can be carried out using a crane or a fork lift.

The transport has to be carried out with every precaution needed to keep the product undam-aged.

During the transport, the product must never risk to be damaged by collisions with other materi-als loaded on the same vehicle.

Before unloading the mean of transport, you have to check that the packaging is whole and there is no roll-over risk.

To avoid possible damages, we recommend you to be careful during the unloading and position-ing of the product.

In handling the packing, please pay attention to the signs on them. The strop lifting force must be suitable to the packing weight. Do not use metal strops in transport, unloading and handling.

4.2 Indoor Handling

The cage loaded with bottles can be lifted using a transpallet or a regular forklift truck and position-ing the forks as shown in picture 4.1.

4.3 Installation

Select the place where the cages will be positioned ensuring that they can be lifted at any mo-ment using transpallet or a regular forklift trucks as indicated in the previous section.

The cages are to be used in an environment whose features comply with the present laws.

The cages are to be positioned on a flat spot with a sufficient capacity to support the cages all up weight and possibly up to 5 cages positioned one on top of the other (Section 4.4). Picture 4.2 shows the section of the cage support area and indicates the values in millimetres. The ta-ble hereafter indicates the strength properties required for the place where the cages are to be positioned.

N° of cages 1 2 3 4 5

Total weight (kg) 852 1704 2554 3406 4260

Load kg/cm2 1.19 2.39 3.58 4.77 5.97

Picture 4.1

1040

30

30

1190

Picture 4.2

WARNING


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4.4 Storage

During the storage period, the cages loaded with bottles can be placed one on top of the other up to a maximum of 5 cages. Please, refer to picture 4.4 and position the bottom of the cages down-wards.

Special attention must be given to the superposition operations as the bottom tubular elements of the cage positioned on top must be properly inserted be-tween the containment ends in the side faces of the lower cage.

In the case the customer plans to pile up five cages loaded with bottles in an earthquake zone, the cages movements must be limited by tiding the cages along the horizontal axis. For example, fix the cages to a wall to block possible movements.

Picture 4.3

Picture 4.4

4.5 Cage Use in Machines for Sparkling Wine Produc-tion

The cages loaded with bottles can be positioned on industrial machines for sparkling wine production. For further information on how to use the cages in machines for sparking wine produc-tion, please refer to the machine User and Maintenance Manual (Pic. 4.5).

Picture 4.5

Special attention must be given to the correct coupling of cages and bottles. Especially regarding the Ø6 rod pitches in the side and bottom faces. By doing so you will avoid dangerous knocking or possible bottle breaks.

WARNING

WARNING

WARNING


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5 Assembly and Use of Bottles Cages

5.1 How to Assemble the Cages

To assemble the cages correctly, follow these instructions:

Rest on the ground the bottom of the cage on which the two side faces are hinged and folded (Pic. 5.1).

Unfold the cage side faces up to the vertical position (Pic. 5.2).

Picture 5.1

Picture 5.2

Position the cage front face in shaped metal between the two side faces. To do so, fix the U-shaped end of the front face in the tubular elements of the side faces, but also in the position block in the bottom part (Pic. 5.3).

Lift the cage front face up to the vertical position in order to match the lateral holes in the front face with the holes in the side faces (Pic. 5.4).

Picture 5.3

Picture 5.4

Fix the cage front face to the side faces by inserting two locking pivots with safety rings in the holes especially created for this purpose (Pic. 5.5).

Insert the top front frame with no protruding parts between the two side faces (Pic. 5.6). To do so, insert the pivots welded on the sides of the frames (Pic. 5.7) in the grooves that can be found on the side faces.


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Picture 5.5

Picture 5.6

Picture 5.7

Picture 5.8

Slide the top front frame with no protruding parts along the grooves on the side faces (Pic. 5.8) until it reaches the final position correctly (Pic. 5.9).

Repeat these assembly instructions with the top back frame with protruding parts (Pic. 5.10).

Picture 5.9

Picture 5.10


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Position the cage back face (metallic grid 50x50) between the two side faces. To do so, insert its lateral vertical tubular elements in the metallic pivots welded on the bottom face (Pic. 5.11).

Fix the eyebolt of the fastener on the back face to the hooks welded on the side faces (Pic. 5.12).

Picture 5.11

Picture 5.12

Close the fastener on the back face by pressing down the lever and make sure the fastener tightening is correct (Pic. 5.13).

If the fastener tightening is not satisfactory, loosen the lever, disengage the eyebolt from the hooks and screw the eyebolt on the handle until it reaches the correct tension. Repeat the fas-tening operations and check the tightening.

Before loading the bottles, check the whole assembly carried out (Pic. 5.14), check the ele-ments inserted and the parts fixed as well as the cage stability.

Picture 5.13

Picture 5.14


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5.2 How to Load the Cages

To load the cages with sparkling wine bottles:

Before loading the sparling wine bottles you must partially assemble the cage by correctly fixing the bottom, side and front faces (Pic. 5.15).

Position the first row of bottles on the cage bottom and push them to make the neck rest on the cage front face (Pic. 5.16).

Position the second row of bottles on top of the first one. The second row will have one bottle more than the first row and they all have to rest on the front face (Pic. 5.17).

Position the third row of bottles on top of the second one. The third row will have one bottle less than the second row (the same number as the first row) and they all have to rest on the front face.

Repeat the procedure until you fill the first column (Pic. 5.18, position A).

Position another row of bottles on the cage bottom and push them to make the neck rest on the bottom of the previous column (Pic 5.18, position B).

Position the second row of bottles on top of the first one. The second row will have one bottle more than the first row and they all have to rest on the previous column.

Position the third row of bottles on top of the second one. The third row will have one bottle less than the second row (the same number as the first row) and they all have to rest on the previ-ous column.

Repeat the procedure until you fill the second column.

Picture 5.15

Picture 5.16

Picture 5.17

Picture 5.18


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Assemble the top front frame with no protruding parts as explained before (Pic. 5.19).

Repeat the cage loading procedure you carried out for the first two columns until you completely fill the cage with four columns of bottles which must rest on each other following the neck-bottom pattern.

Assemble the top back frame with protruding parts as explained before (Pic. 5.21).

Assemble the back face and close the cage as explained before (Pic. 5.22).

Lock the fastener on the back face by pressing down the lever and make sure the fastener tight-ening is correct (Pic. 5.23).

Make sure the cage is assembled correctly (Pic. 5.24).

Picture 5.19

Picture 2.0

Picture 5.21

Picture 5.22

Picture 5.23

Picture 5.24

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