user manualmanual model number: fi-wc fi-wck fi-wcv fi-wc-ap fi-wc-st and related units wall mounted...

USER MANUALMODEL NUMBER:FI-WCFI-WCKFI-WCVFI-WC-APFI-WC-ST AND RELATED UNITS

Wall Mounted Concentrate Foam UnitEnglish (Original Instructions)

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User Manual: Wall Mounted Concentrate Foam Unit| English

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS

WARNING

Read this manual completely and understand the machine before operating or servicing it.• Readallinstructionsbeforeinstallingoroperatingunit.• Alwayswearappropriatepersonalprotectiveequipment

(PPE)whenoperatingorservicingunit.• Alwaysfollowallchemicalsafetyprecautionsand

handlinginstructionsprovidedbythechemicalmanufacturerandMaterialSafetyDataSheet(MSDS).

• Ifthisunitismodifiedorservicedwithpartsnotlistedinthismanual,theunitmaynotoperatecorrectly.

• Neverpointthedischargewandatyourself,anotherperson,oranyobjectyoudonotwantcoveredinchemical.

• Alwaysdepressurizeunitafteruse(asdescribedintheAfterUseInstructions).Alwaysstoreunitdepressurized,withthedischargevalveintheclosedposition.

• Donotexceedanincomingairpressureof100psi(7bar).

• Donotexceedafluidtemperatureof100˚F(37˚C).• Alwaysflushtheunitwithfreshwaterfor5minutes

whenswitchingfromanalkalinetoanacidoranacidtoanalkaline.

• Neveruseunitwithhydrocarbonsorflammableproducts.

• Onlyusecleananddryair.Airmustbefilteredandfreeofmoistureorpumplifewillbediminished.Ifneeded,installanairdryerbeforeunit.

• Donotuseanairlubricatorbeforetheunit.

PROTECT THE ENVIRONMENTPleasedisposeofpackagingmaterials,oldmachinecomponents,andhazardousfluidsinanenvironmentallysafewayaccordingtolocalwastedisposalregulations.

Alwaysremembertorecycle.

*Specificationsandpartsaresubjecttochangewithoutnotice.

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OPTIONSPump Seal Material Fluid Fittings Discharge Wand Tip

FI-WCSantoprene(standard)

-Stainlesssteel(standard)

-Zerotip(standard)

Viton (V) All-poly(AP) Fantip(ST)Kalrez(K)

Addboldoptioncodestoitemnumberasshown.Forstandardoptions,nooptioncodeisneeded.

Examples:• FI-WC(standardunitwithSantoprenepumpseals,stainlesssteelfluidfittings,andzerotip)• FI-WCV(unitwithVitonpumpseals,stainlesssteelfluidfittings,andzerotip)• FI-WCK-AP-ST(unitwithKalrezpumpseals,all-polyfluidfittings,andfantip)

SPECIFICATIONSPowertype CompressedairChemicalpickuptype DrawsfromconcentratedproductDilutionratiorange(water:chemical)*

14:1to320:1

Numberofproductsunitcandrawfrom(andwhetheritdrawssimultaneouslyoroneatatime)

Oneproduct

Suctionlinelength/diameter 8ft.(2.4m)clearhosewith1/4in.(6.4mm)insidediameterDischargehosediameter/length 50ft.(15.2m)hose,with3/4in.(19.1mm)insidediameterDischargewand/tiptype 7in.(17.8cm)stainlesssteelwandwithzerotipandballvalveOutputdistance 25-30ft.(7.6-9.1m)Flowrate* 2gal/min(7.6l/min)Pumpseals Santoprene,Viton,orKalrez

*Dilutionratesandflowratesgivenarebasedonchemicalwithviscosityofwaterandfactoryairpressuresettings.

REQUIREMENTSCompressedairrequirements 40-80psi(3-5bar)with5-10cfm(141.6-283.3l/min)Waterrequirements 10-100psi(0.69-6.9bar)

Backflowpreventionisrequired–consultlocalplumbingordinancesformoreinformation.Liquidtemperaturerange 40-100˚F(4.4-37˚C)Chemicalcompatibility Chemicalproductsusedwiththisequipmentmustbeformulatedforthistypeofapplication

andcompatiblewithunitmaterialsandpumpseals.Formoreinformationonchemicalcompatibility,consultthemanufacturerorMSDSforyourproductorcontactourcustomerservicedepartment.

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Installation Instructions:1. Removeallcomponentsfrompackaging.2. Selectdesiredareatomountthecontrolbox.

Note:Werecommendmountingthecontrolboxataheightof6feetorless.Thechemicalsuctionlinemustreachthebottomofthechemicalcontainer.Thebottomofthechemicalcontainershouldnotbepositionedhigherthanthebottomofthecontrolbox.

3. Attachthecontrolboxmountingfeettothebackofthecontrolbox,usingthefourscrewsprovidedinthepartspackage.

4. Mountthecontrolboxtothewallusingfourofthescrewsandplasticanchorsprovidedinthepartspackage.Note:Todrillholesfortheplasticanchors,usea5/16inchdrillbit.

5. Mountthehosehanger(SSHH-F)inaconvenientlocationusingtheremainingtwoscrewsandanchorsprovidedinthepartspackage.

6. Attachthedischargehoseassembly(H34-50/H34-50-AP)tothedischargehosebarb(HBSS1234/HB1234)andsecureitwiththelargerhoseclampprovidedinthepartspackage.

7. Connecttheairinlethosebarb(HBSS1438)providedinthepartspackagetotheairinletvalve(BVB14)locatedonthesideofthecontrolbox.Thenattacha3/8inchI.D.airlinefromyouraircompressortotheairinlethosebarb,andsecureitwiththesmallerhoseclampprovidedinthepartspackage.

8. Connectawaterlinetotheunit.Thecontrolboxhasa1/2inchFPTwaterinletfitting(SSA12).Agardenhoseadapterfittingassembly(SSA12,SNB34GH,SA12B)isincludedinthepartspackage.Note:Aback-flowpreventermustbeinstalledinthewaterline–checklocalplumbingcodestoensureproperinstallation.

9. Openthecoverofthecontrolbox.Insertthepropermeteringtipandconnectthechemicalintakelinetotheinjectorinletbarb.Note:Usetheincludedmeteringtipcolorcharttodeterminetheappropriatemeteringtipbasedontheproductanddilutionrateyouwillbeusing.

10.Placetheotherendofthechemicalintakelineintoachemicalcontainer.Note:Thechemicalsuctionlinemustreachthebottomofthechemicalcontainer.Astrainermustbeusedonthechemicalintakeline.

METERING TIP COLOR CHART

Metering tip color Ounces of chemical per gallon of water*

Dilution ratio (water:chemical)*

Turquoise 0.40 320:1

Pink 0.80 160:1

Light Blue 0.95 135:1

Brown 1.30 98:1

Red 1.40 92:1

White 1.85 69:1

Green 1.90 67:1

Blue 2.65 48:1

Yellow 2.95 43:1

Black 4.80 27:1

Purple 6.40 20:1

Gray 6.80 19:1

NoTip 9.20 14:1

*Injectionrateswillvarybasedonchemicalviscosity,airpressure,andmanyotherfactors.Werecommendtestingunitoutputtoverifyinjectionratepriortouse.

Operation Instructions:1. Followallinstructionsfromchemicalmanufacturer.2. Withthedischargevalve(HV60/HV34)intheclosed

position,opentheairinletvalve(BVB14).3. Slowlyopenthedischargeballvalve(HV60/HV34)to

beginfoaming.Thedischargeballvalve(HV60/HV34)shouldbecompletelyopenwhilefoaming.

4. Whiletheunitisrunninganddischargingproduct,adjusttheneedlevalve(NV14Y),locatedinsidethecontrolbox,asneededtoregulatethewetnessordrynessofthefoamfollowingthestepsbelow:a. Closeneedlevalve(NV14Y)completelyinclockwise

direction.b. Openneedlevalve(NV14Y)incounter-clockwise

direction3completeturns.c. Continuetoopenneedlevalvein¼turnincrements,

allowing30secondsbetweenadjustments,untildesiredconsistencyoffoamisachieved.

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After Use Instructions:Werecommendflushingthedischargehoseanddepressurizingtheunitaftereachuse.1. Placethechemicalsuctionlineintoacontainerofwater.2. Withtheunitrunning,openthedischargevalve(HV60/

HV34),andallowtheunittobeflushedwithfreshwaterforapproximately2-4minutesoruntilallchemicalhasbeendischargedfromsystem.

3. Shutofftheairsupplytotheunitbyclosingtheairinletvalve(BVB14).

4. Shutoffthewatersupplytotheunit.5. Openthedischargevalve(HV60/HV34)torelieveany

pressureremainingintheunit.6. Closethedischargevalve(HV60/HV34)afterallpressure

hasbeenrelievedfromtheunit.Storetheunitwiththedischargevalve(HV60/HV34)intheclosedposition.

Maintenance Instructions:Tokeeptheunitoperatingproperly,periodicallyperformthefollowingmaintenanceprocedures:Note:Beforeperforminganymaintenance,ensurethattheunithasbeendisconnectedfromtheairandwatersupplyanddepressurizedaccordingtotheAfterUseInstructions.• Inspectthepump(P56/P56K/P56V)forwearandleaks.• Inspectallhosesforleaksorexcessivewear.Makesureall

hoseclampsareingoodconditionandproperlysecured.• Replacethefilter(AFR25)locatedwithintheairregulator

(R25)asneeded.Cleanbyunthreadingtheairregulatorbowl(ABR25)fromtheairregulator(R25).

• Checkthechemicalmeteringtip,suctionlineandstrainerfordebrisandcleanasneeded.

• Drainyouraircompressortankonaregularbasistohelpextendpumplife.Anairsourcewithahighmoisturecontentwillacceleratepumpwear.Note:Ifyourairsourcehasahighmoisturecontent,youmaywishtoinstallawaterseparator(WS-20CFM)beforetheunit.

Troubleshooting Instructions:• Checktoensurethatthedischargehoseisuncoiled

properly,andthattherearenokinksthatcouldobstructfluidflow.

• Checktheairregulatorbowl(ABR25)andairfilter(AFR25)fordebrissuchaswater,oil,orrustparticles.Cleanbyunthreadingtheairregulatorbowl(ABR25)fromtheairregulator(R25).

• Iftheneedlevalve(NV14Y)isopentoofar,thepump(P56/P56K/P56V)maycycleimproperlyduetolackofairpressure.Ifthisoccurs,closeandreadjusttheneedlevalve(NV14Y)asdescribedintheOperationInstructions.

• Makesureproperfoamingchemicalandconcentrationarebeingused.

• Ifairpassesthroughthepump(P56/P56K/P56V)withoutcycling,thepumpneedstobereplaced.

• Ifsolutionbacksupintotheairregulatorbowl(ABR25),thecheckvalve(CV38)needstobereplaced.

• Iffoamcomesoutwet,nomatterwheretheneedlevalve(NV14Y)ispositioned,thecheckvalve(CV38)mayneedtobereplaced.

• Checkforproperairpressureontheairgauge(AG100).Theairregulator(R25)isfactorysetat50psi(3.4bar).Operatingrangeis40to80psi(3to5bar)with5to10CFM(141.64to283.30l/min).

• Iftheunitoperatesatareducedairpressure: o Checktheaircompressorsupplyingtheunit.Ifthe

pressureislessthan40psi,turntheunitoffuntilthecompressorcancatchup.

o Iftheairsupplyis50psi(3.4bar)orabove,checktheairgauge(AG100),whichshouldreadnear50psi(3.4bar).Iftheairgaugereadsmoreorlessthan50psi(3.4bar),adjustthepressurebyturningtheknobonthetopoftheairregulator(R25).

• Checkthechemicalmeteringtip,suctionlineandstrainerfordebrisordamage.Cleanorreplaceasneeded.Topreventdamagetotheunit,thestrainermustalwaysbeused.

• Checkforproperwaterpressureonthewaterpressuregauge(WRG14).Tocheckthepressure:

o Withtheunitrunning,openthedischargevalve(HV60/HV34)andallowtheunittorunforabout1minute.

o Closethedischargevalve(HV60/HV34). o Checkthewaterpressuregauge(WRG14).The

pressureshouldread30psi(2.1bar). o Ifnecessary,adjustthewaterregulatorusingthe

flatheadscrewontheregulatorbody.Thewaterpressureshouldbesetat30psi(2.1bar).Settingthepressurehigherorlowermaydamagetheunitorcauseittomalfunction.

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CONTROL BOX ASSEMBLY

P56-BRKT-SCREW

CV38

HBSS1234SST12HB38-P

R25DT(Available per �.)

HBELF3838P203CT

HBSSEL1438

HHSB1238

SSA12

SSE12

SN1414

P56, P56K or P56VP56-BRKT R25

SSA14

SN1414BVB14

AG100

NV14Y

WR12SS

WRG14

SSC38

H38B-H(Available per �.)

EC14-2H14B-H(Available per �.)

HBSS1234

H34B-H(Available per ft.)

SSC34

HOSE AND WAND ASSEMBLYITEM NUMBER: SSWA38-HA50

HBSS1234 HHSB1238 W387HV60

ZEROTIPFOAMWANDASSEMBLYITEMNUMBER:SSWA38

50ft(15m)HOSEASSEMBLYITEMNUMBER:H34-50

HBSS1234 SN1212HV60 PW10 ST80200

FAN TIP FOAM WAND ASSEMBLYITEM NUMBER: PWA34-ST

PARTS DIAGRAMS - UNITS WITH STANDARD FITTINGS

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CONTROL BOX ASSEMBLY

ZEROTIPALL-POLYFOAMWANDASSEMBLYITEMNUMBER:PWA34-AP

50ft(15m)ALL-POLYHOSEASSEMBLYITEMNUMBER:H34-50-AP

P56-BRKT-SCREW

CV38

HB1238

T5

HB1234

HBSSEL1438

HBELF3838

P56, P56K or P56V

P203CT

R25

P56-BRKT

SSA14SN1414

SSE12

WR12SS

BVB14

SSA12

AG100

WRG14

NV14Y

HHSB1238

HHPB1214

PW10AP

HV34HB3434

PARTS DIAGRAMS - UNITS WITH ALL-POLY FITTINGS

H34B-H(Available per �.)

SSC34HB3434

SSC34

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WATERSEPARATORITEMNUMBER:WS-20CFM

PARTS DIAGRAMS - OPTIONAL COMPONENTS

ANTI-KINKSPRINGASSEMBLYITEMNUMBER:AKSS34

PARTS DIAGRAMS - SHARED COMPONENTS

LEGACYPARTSDIAGRAM

PARTS INFORMATION - LEGACY/DISCONTINUED COMPONENTS

HHPB3438

PEL34F

HHSB34GH12

WR15G34

SSA12

HHPB3438

PEL34F

HHSB34GH12

WR15G34

SSA12

ITEM NUMBER DESCRIPTIONHHPB3438 HEXHEADPOLYREDUCERBUSHING3/4inX3/8in

HHSB34GH12 STAINLESSHEXHEADBUSHING3/4inMGHBY1/2FPT

PEL34F 3/4inFEMALEPOLYPIPEELBOW90

WR15G34 WATERPRESSUREREGULATOR-3/4inFGHBY3/4inMPTBodyABS,internalparts,SS,PPandSanto

LEGACYPARTSLIST

LEGACY WATER REGULATOR ASSEMBLY

Conversion kit to upgrade to current water inlet: CK-WR12SS.

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ITEM NUMBER DESCRIPTIONAG100 1.5INCHDRYMODEL20DUALSCALEGAUGE

AKSS34-P SSANTI-KINKSPRINGFOR3/4INCHHOSE

AKSS-HPC ANTI-KINKSTAINLESSSTEELHITCHPINCLIP

BVB14 AIRINLETVALVE-VABRS025-4F4F-BT,NICKEL

CV38 PVCCHECKVALVE3/8BARBS-SSSPRING

EC14-2 OETIKERCLAMP13.8

F34SS-L SSCRIMPFERRULE1.90inchesX1.5inchesLONG

FWLG14 .569IDX1.28ODX.08THICKFLATWASHERSS18-8

FWP12 7/8IDX1.5ODX0.05THKSSFW

FWP78 7/8inBY.137BY11/4inFLATWASHER18-8PLN

H14B-H 1/4INCHBLUEHOSE-GOODYEARHORIZON-Availableperft.

H34B-H 3/4INCHBLUEGOODYEARHORIZONHOSE-Availableperft.

H38B-H 3/8INCHBLUEGOODYEARHORIZONHOSE-Availableperft.

HB1234 1/2inMPTX3/4inHOSEBARB

HB1238 1/2inMPTX3/8inHOSEBARB

HB3434 POLYHOSEBARB3/4inX3/4in

HBELF3838 HOSEBARBELBOW3/8"BYFPT3/8"

HBSS1234 STAINLESSHOSEBARB1/2X3/4

HBSS1438 STAINLESSHOSEBARB1/4MPTX3/8BARB

HBSSEL1438 STAINLESSHOSEBARBELBOW1/4INCHNPTX3/8HOSEBARB

HBSSEL1814 304STAINLESSELBOW1/8INCHNPTX1/4INCHHOSEBARB

HHPB1214 HEXHEADPOLYREDUCERBUSHING1/2inX1/4in

HHSB1238 HEXHEADS.S.REDUCERBUSHING1/2inX3/8

HV34 3/4inPOLYBALLVALVE

HV60 1/2inSTAINLESSBALLVALVE-w/WELDEDNUT

NV14Y FLOWCONTROLVALVE-INCLUDESBLACKKNOB

NV14Y-HNDL KNOBFOR2839-1/4NEEDLEVALVE

P203CT PLASTICINJECTORKITINCLUDESINJECTOR-INTAKEHOSE-FOOTSTRAINERANDWEIGHT-TIPKIT

P56 PUMPWITHSANTOPRENESEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDEXHAUSTBARB

P56K 5700PUMPWITHKALREZSEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDAIRPORT

P56V 5700PUMPWITHVITONSEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDAIRPORT

20756103B PolyproG57AirPortxHBStraight,w/Vitono-ring

HB14P 1/4inBRASSHBAIRFITTING/G57/P56

HB5638 HOSEBARBFORP56PUMP

HB5638K HOSEBARBFORP56KPUMP

HB5638V HOSEBARBFORP56VPUMP

P56-BRKT PUMPBRACKET-STAINLESSSTEEL

P56-BRKT-SCREW HILOSCREWFORRETAININGP56-BRKT

PB16138 POLYPROPYLENECONTROLBOX-WORKINGDIMS16x13x8-PUMPMOUNT

PB16138-GSKT NEOPRENEGASKET0.220INCHROUNDCORDSTOCK-61.125INCHES

PB16138-LATCH LATCHFORPB16138

PB16138-PIN STAINLESSSTEELHINGEPINFORCONTROLBOXPB16138-1/8x43/4x1/2inches

PBFT-PP MOUNTINGFEETFORPOLYBOX-PB16138-POLYPROPYLENE

PL16138 CONTROLBOXLID-POLYPROPYLENE-16x13x8-HINGEDLOCKABLELID

PW10 3/4inBLACKPOLYPROX10in-FPTBE-SCH.80

PW10AP 3/4inBLACKPOLYPROX10in-FPTOE&MPTOE-SCH.80

R25 AIRREGULATOR-1/4fptTWOPORT1/8fptTWOPORT-INCLUDESFILTERANDBOWL

AFR25 AIRFILTERforR25

ABR25 METALAIRBOWLforR25

R25DT 3/16X5/16CLEARPVCTUBING-Avaiableperft.

S1034FHL 10X3/4PHILFLATHI-LOTHRDSCREW18-8

SA12B GARDENHOSESWIVELADAPTERX1/2MPT

SN1212 1/2inHEXSTAINLESSSTEELNIPPLE

SN1414 STAINLESS1/4MPTX1/4MPTNIPPLE

SNB34GH BRASS3/4GHSWIVELNUT

SSA12 STAINLESSMALE/FEMALES.S.ADAPTOR1/2inX1/2in

SSA14 SS304MALE/FEMALEADAPTOR1/4NPTX1/4NPT

SSC34 WORMGEARCLAMP,S/S(.75-1.25)

SSC38 WORMGEARCLAMP,S/S(.25-.63)

SSE12 STREETELBOW1/2in-316S.S.

SSHH-F-P S.S.LASERCUTHOSEHANGER-FLATSTOCK

SST12HB38-P STAINLESSTEECOMBO1/2inFPTX3/8inBARB

ST80200 VEEJETNOZZLE,STAINLESSSTEEL80200

STR34 1inSEAL/STRAINERFOR3/4GHFITTINGS

T5 1/2POLYTEE

W387 S.S.304SPRAYWAND3/8inMPTX7inLONG-THREADONONEEND

WMS14 14X11/4HEXW/HSMSSLOTT,S/S

WMS14A 5/16X11/2STRAIGHTPLASTICANCHOR

WR12SS WATERPRESSUREREGULATOR-STAINLESSSTEEL-1/2INCHFPT

WRG14 WATERPRESSUREREGULATORGAUGEFORWR12SS

WS-20CFM TSUNAMIWATERSEPARATOR20CFM

PARTS LIST

user manualmanual model number: fi-wc fi-wck fi-wcv fi-wc-ap fi-wc-st and related units wall mounted...

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