using cognex vision for part id and analysis:...
TRANSCRIPT
USING COGNEX VISION FOR PART ID AND ANALYSIS: TUTORIALS, LABS, AND
YOUTUBE MR.MICHAELP.WILES
MR.NICHOLASA.BOZZELLI
DR.JOHNR.WRIGHT,JR
MR.QUENTIND.KILGORE
MR.KEVINL.WAGNER
MILLERSVILLEUNIVERSITYOFPENNSYLVANIA
ABSTRACT
• ModernvisionsystemsarecriJcalforpartidenJficaJonandanalysis.
• ThepurposeofthepresentaJonistoprovideinstrucJononhowtoprogram/configureacontemporaryvisionsystem.
• ThepresentaJonwillfocusonthedisseminaJonofhands-onlaboratoryexperiments,tutorials,andhelpfulYouTubevideoinstrucJonmodulestoassistnewusersoftheCognexIn-SightvisionsystemplaWorm.
• Varioustechniqueswillbediscussed.
NEED/JUSTIFICATION • ThevalueofthisprojectwhichexploresmanyofthemachinevisionidenJficaJontechniquesavailabletotheuJlizedhardwareisfoundinitsapplicaJontowardsautomatedindustrialprocesses.
• Theabilitytoremotelydetect,idenJfy,andreactaccordinglyduringaprocessincreasesthelevelofqualitycontrolavailabletoabusiness.Italsominimizesdirecthumaninvolvementduringmuchofaprocessremovingthemfromdull,dirty,anddangerousposiJons.ThesebenefitscanleadtoincreasedproducJvityandreliabilitythusincreasingpotenJalfinancialreturns.
OVERVIEW
• Howtoprogram/configureavisionsystemforpartidenJficaJonandanalysis.
• ApplicaJonsforenacJngacJvecompliantvisualroboJccontrolusingaCognexIn-Sightvisionsystemwillbediscussed.
• Samplelaboratoryexperiments,tutorials,andYouTubevideoswillbesharedwiththeaudiencetohelpthosenewtousingaCognexIn-SightMicroplaWorm.
• OverviewtoCognexIn-Sight,PartIdenJficaJonTechniquesandAnalysis• SampleLaboratoryExperiments,Tutorials,andYouTubeResources
INDUSTRIAL ROBOTICS DEVELOPMENT AT MU
1999IBMRobots(2)
2001MitsubishiRVM1(2)
2005Mitsubishi2AJ(4)+Samsung(2)
2016MitsubishiRH(12)
u Public/PrivatePartnershipGrant(2004-2005)u $105,757.00MU/$107,000.00RixanAssociates,Inc.
u AdvancedRobo,csCenterforUndergraduateProgramDevelopmentandImprovement
u 3cr.ReleaseTimeincludedinfundingtodoso?wareinves,ga,onwork(WhitePaper)forRixan
u Total:$212,757.00u Public/PrivatePartnershipGrant(2016)
u $176,512.00MU/$618,000.00RixanAssociates,Inc.
u 12IndustrialRobo,cArmswithIntegratedCognexVisionSystems+Accessories
u Total:$794,512.00.
INDUSTRIAL ROBOTICS LABORATORY AT MU
• 12Workcellsequippedwith:• MitsubishiRHSCARARobots
• CognexMicro/In-SightCameras
• MiniatureConveyor
• VibraJngBowlPartFeeder
• LEDStackLightBars
• Ethernetswitch
HARDWARE SETUP
FOUR MOST COMMON USES OF MACHINE VISION
hjps://www.youtube.com/watch?v=TTnho9-i6dI
IdenJficaJontechniquesexploredinthispresentaJoninclude:• Measurement
• Distance• CounJng
• Blob• Decoding
• Read2DCode• LocaJon
• PATMAXPajern
COGNEX IN-SIGHT EASYBUILDER PROCESS
RunJob
SaveJob
I/OandCommunicaJons
InspectPart
LocatePart
SetUpImage
GetConnected
LaunchIn-SightExplorer
CONNECT, SET UP IMAGE
hjps://www.youtube.com/watch?v=Hh_U_ySFJBY
LOCATE PART
hjps://www.youtube.com/watch?v=TbmRLfOFKJ0
MEASUREMENT
hjps://www.youtube.com/watch?v=IgDasoEoQNw
COUNTING
hjps://www.youtube.com/watch?v=7xNcbhifY2w
DECODING
hjps://www.youtube.com/watch?v=Qio8ixkvH4M
LOCATION
hjps://www.youtube.com/watch?v=5f9VWkTga0w
COMMUNICATION AND RUNNING A JOB
hjps://www.youtube.com/watch?v=FBIy7Egoaco&t=41s
FUTURE WORK
• IdenJficaJontechniques
• LighJngtypeanddirecJon
• Lenstype
• Sensortype
hjps://www.youtube.com/watch?v=aq4EHRHVOdc
CONTACTS
• Alltutorialswillbeavailableonthiswebsite: hjp://sites.millersville.edu/jwright/
• Dr.JohnWright• [email protected]
• NicholasA.Bozzelli• [email protected]
• MichaelP.Wiles• [email protected]
• QuenJnD.Kilgore
• KevinL.Wagner