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UH 72A PRODUCT OFFICE Jud McCrary, (256) 8420886, [email protected] As of 10 March 2015 / 1 UNCLASSIFIED Commitment to Soldiers & Acquisition Excellence Commitment to Soldiers & Acquisition Excellence MR GREGORY D. GORE DEPUTY PROJECT MANAGER MR GREGORY D. GORE DEPUTY PROJECT MANAGER UTILITY HELICOPTERS & CORPUS CHRISTI ARMY DEPOT “Our Key’s to Aviation Readiness” Charles E. Strowbridge Chief, Logistics Management Division UTILITY HELICOPTERS & CORPUS CHRISTI ARMY DEPOT “Our Key’s to Aviation Readiness” Charles E. Strowbridge Chief, Logistics Management Division COL WILLIAM D. JACKSON PROJECT MANAGER COL WILLIAM D. JACKSON PROJECT MANAGER UNCLASSIFIED UHPO Update October 2017 October 2017

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Page 1: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

UH ‐ 7 2 A   P RO D U C T  O F F I C EU H ‐ 7 2 A   P RO D U C T  O F F I C E

Jud McCrary, (256) 842‐0886, [email protected] As of 10 March 2015  / 1

UNCLASSIFIED

Commitment to Soldiers & Acquisition Excellence

Commitment to Soldiers & Acquisition Excellence

MR GREGORY D. GOREDEPUTY PROJECT MANAGERMR GREGORY D. GOREDEPUTY PROJECT MANAGER

UTILITY HELICOPTERS&

CORPUS CHRISTI ARMY DEPOT“Our Key’s to Aviation Readiness”

Charles E. StrowbridgeChief, Logistics Management Division

UTILITY HELICOPTERS&

CORPUS CHRISTI ARMY DEPOT“Our Key’s to Aviation Readiness”

Charles E. StrowbridgeChief, Logistics Management Division

COL WILLIAM D. JACKSONPROJECT MANAGERCOL WILLIAM D. JACKSONPROJECT MANAGER

UNCLASSIFIEDUHPO Update

October 2017October 2017

Page 2: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 2

Evolution of the UH-60 Black Hawk

UH-60V ITEP

UH-60V

760

701D

ITEP

LastUH‐60ADivested

EH-60A

UH-60A

UH-60Q/HH-60A

UH/HH-60L LEGACY

World Wide 6K/95 Increased Range Mission

Capability

FUTURE4 x H-60

ConfigurationsCommon

Operations, Training, and Maintenance

UH-60MHH-60M MEDEVAC

UH-60VUH-60V MEDEVAC

The Future Years (FY34 Beyond)FY23FY06FY78  FY27

CURRENT7 x H-60

Configurations

EH-60AEH-60LUH-60AUH-60LHH-60LUH-60MHH-60M

1,375UH/HH-60M ITEP

UH/HH-60M

Column1 H-60M H-60V TotalUH 956 560 1,516

MEDEVAC 419 200 619Total 1,375 760 2,135

2

Page 3: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 3

FY19

FY20

FY21

FY22

FY23

FY24

FY25

FY26

FY27

FY28

FY29

FY30

FY31

FY32

FY33

FY34

FY35

Current UH-60L

Black Hawk Fleet 892Upgraded UH-60V

Black Hawk Fleet 760

Manage the production and modernization of reconditioned aircraft anddevelopment of materiel solutions to meet current and future requirements

NRE efforts underway

UH-60L to L Rebuild

CurrentAnalog H-60L UH-60VUH-60A/LStandard Configuration

UH-60L to V Recapitalization

Airframe 5Avionics 5Propulsion 2

Outlook

UH-60M to M Rebuild

100% Modernized BLACK HAWK Fleet

Page 4: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 4

Tail RotorBlades

Improved DurabilityGearbox

Primary Servos

Main Rotor Blades

IntermediateTail Gear Box

HydraulicModulesMixer Assy

ECP-0319Engine HighSpeed Shafts

Tail RotorGear Box

14 Bolt MainWheels and Tires

Tracks & RailsReplacement

Install Crew Escape Windows

Fuel CellArea Rework

Rework InteriorSound Proofing

Improved FuelRoll-Over

Vent Valves

Tail LandingGear Strut

701D EngineModulating ValveDECUHMU

Panel Indicator (CDU)Panel Indicator (PDU)

Signal Data Converter

AccessoryModules

ECP 451Flight ControlUpgrades

4-Per RollAbsorber

Spindles andBearings

StabilatorActuators

Oil Cooler FanVane, Fan Axial

Nose/Cabin Box Absorber

BlackA/A RECAP

IVHMSMain LandingGear Struts

RedA/L Upgrade

Airframe Lot 30 Baseline Structural Assembly (Lot 30) H60 Tail Cone Components Corrosion Control Maintenance Burdens Safety

Drivetrain 701D Engine Improved Durability Gearbox

Components Latest Configuration (Applicable ECPs) Top 75 DLRs

Readiness Impact Maintenance Burdens Safety

MWO’s NVG Lighting (Lot 21) Heads Up Display (Lot 21) ARC – 220 HF Radio SLAB Battery (Lot 21) Aux Fuel Panel IAFTS

CECOM Upgrades Advanced Flight Control Computer ARN - 147

UH-60A-A Recap to 60L In Detail

Page 5: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 5

Airframe Lot 30 Baseline Structural Assembly (Lot 30) Corrosion Control Maintenance Burdens Safety

Drivetrain 701D Engine Improved Durability Gearbox

Components Latest Configuration (Applicable ECPs) Top 70 DLRs Readiness Impact Maintenance Burdens Safety

MWO’s NVG Lighting Heads Up Display ARC – 220 HF Radio Aux Fuel Panel Aircraft Survivability Equipment

CECOM Upgrades Advanced Flight Control Computer ARN – 147 (MWO) 1553 BUS Digital Design

BlackL-L Recap

RedUH-60V Upgrade

Tail RotorBlades

Tail RotorGear Box

StabilatorActuators

Tail LandingGear Strut

701D Engine

ECP 451Flight ControlUpgrades

Replace Aircraft Wiring St 162- 485

Transition Door

Transition Area Avionics Rack

ECP-0319Engine HighSpeed Shafts

Dual Aircraft SLAB Batteries

FLIR Video and PowerProvisions

Improved Navigation Sensors

Improved DurabilityGearbox

HydraulicModulesMixer Assy

EnhancedElectrical 60 KVA Provisions Install Crew

Escape Windows

4-Per RollAbsorber

Nose/Cabin Box Absorber

Oil Cooler FanVane, Fan Axial

Bussed Communications

Digital AvionicsInstallation

UH-60L-L Recap to 60V In Detail

Page 6: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 6

Consolidated ASE

Hover on HSI

Engine and CautionAdvisory Page

Digital Map

Primary Display

• Enhances Situational Awareness • Global Air Traffic Management (GATM)• Leverage legacy UH-60L investment• Maximize organic industrial base at CCAD• UH-60M comparable performance• Reduces UH-60 training costs• TDP owned by gov’t: Maximize competition• Open system architecture

UH-60V Program

Page 7: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 7

FY17 FY18 FY19 FY20 FY21 FY22 FY23 FY24 FY25 FY26 FY27 FY28 FY29 FY30 FY31 FY32 FY33 FY34 FY35 FY36 FY37 FY38

DMWR Analysis ongoing DO109 Air FrameDO105 ComponentAE-M Development and Validation

Publish DMWR

Engineering Analysis-Monolithic Structures

BCA-Engineering Changes

Prototype KitsLocation study

Engineering Changes Prototype(s)Engineering Changes Prototype(s)Engineering Changes Prototype(s)

ITEP IOC

25 YR Life

Future WorkH-60M Recap “Tentative” Schedule

with Engineering Changes

ITEP Field Depot Install

Engineering Changes EMD Integration &Qualification

Engineering Changes - EMD Integration & Qualification

60V Induc-tions

0 7 18 34 34 48 48 48 48 48 48 48 48 48 48 48 48 48 43 0 0

60MRecaps

MY IX MY X 65 65 65 65 65 65 65

• CCAD max throughput is 54/year( that’s a surge)• Second source needed for RECAP• Ability to RECAP a monolithic structure still unknown• A 15 year RECAP plan would require 91/year for 60M• 65 per year RECAP rate matches ~UH60M procurement #s over 2008-2029(21years)

H-60M Recap w/ Engineering ChangesH-60M Recap w/ Engineering Changes

11

LRIPLRIP

Page 8: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 8

FY17 FY19FY18 FY20 FY21FY16

- Gen Alt Current- Hyd Refill Pump- Blade De-Ice- Electric Prime Pump

- Swash plate- TR Gear Box- Vanaxial Fan - Main Gear Box- TL Shock Strut

- 2 each Stand-alone DMWR scheduled(Awaiting Contract Awards)

19 Component Unique DMWRs; 35 Component Common DMWRs; TO-05 Analysis for MEO Development

H‐60M DMWR Timeline

-Yaw Trim-Gen Ctrl Unit-Bifilar Assy

-Utility Pump

- Signal Data Converter- Flight Control Mixer- Main Extension Assy- Hub Pressure Plate

5 Unique DMWRscompleted

4 Unique DMWRs

18 Common DMWRs”Completed” 4Qtr FY17

17 Common DMWRs

4 Unique DMWRs 4 Unique DMWRs 2 Unique DMWRs

FY16 FY18FY17 FY19 FY20

106 work packages work packages

Airframe DMWR / DO-109 Analysis

Component DMWRs 

FY21

DO-10939 Months 12/18/18

List B Analyses Complete

Mod 11 Analysis Complete

List D/G1 Analyses Complete

Final CDRL Delivery

Mod 11 Analyses Approved

TO-0548 Months FY16-FY20

Parts List Development

Began

Lists Complete, Analysis Began

Mod 11 Award

Lot 1 Completed Lot 2 Completed

Lot 3scheduled

Lot 4scheduled

Lot 5scheduled

Lot 6scheduled

BoD/Kick-off

291 work packages

PoP May2020

Page 9: UTILITY HELICOPTERS CORPUS CHRISTI ARMY …...Gear Box Stabilator Actuators Tail Landing Gear Strut 701D Engine ECP 451 Flight Control Upgrades Replace Aircraft Wiring St 162- 485

Commitment to Soldiers & Acquisition Excellence 9