uvresinasanti-fog coatingforenergycurable...
TRANSCRIPT
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KRM 8713B
UV Resin as anti-fog
coating for Energy Curable
Coatings
v102
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Content
� Introduction KRM 8713B
� Performance Highlights
� Suggested Applications
� Typical Values
� Formulation Guidelines
� Recommended formulation materials
� Coated thickness
� Drying condition
� UV curing energy
� Performance Results
� Typical properties
� Anti-fog performances
� Precautions for Use
� Recommended UV dosage for cure
� Reference formulation & results
� Improvement for the hot water resistance
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Introduction KRM 8713B
Performance Highlights
Light color & Low viscosity
Excellent anti-fog property
Clear appearance
Good adhesion on plastics & glass
Vapor
Light
PC panel Anti-fog UV coating
Cloudy Clear !
Thin water layer
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Introduction KRM 8713B
Suggested Applications
Plastic coatings requiring anti-fog property
For safety goggles, gauge panels,
auto motive lumps, etc.
Typical Values
Acrylated resin diluted with methoxypropanol
Color (APHA) : max. 100
Viscosity : 2500 mPa.s @ 25 ゚C
Solids : 46%
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Formulation Guidelines
For KRM 8713B 100 wt%, the suitable ratio of materials are
following;
Recommended formulation materialsMonomer : HDDA, TMPTA ~ max. 10 wt%
Oligomer : EBECRYL 8602, KRM8904 (9f-UA) ~ max. 10 wt%
Photo initiator : CPK, HMPP ~ 5 wt%
Solvent : Ethanol, IPA, Methoxypropanol, MEK as needed
Flow & leveling : BYK 361N as needed
Coated thickness10 to 20 micron after drying
Drying condition3 to 5 minutes at 80 ゚C with convection oven or hot air dryer
UV curing energy1000 to 2000 mJ/cm2 or twice 10m/min with 120W Hg/cm lamp
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Typical properties
Formulation ; KRM8713B / Irgacure184 / = 100 / 3
Coating ; 15μm thickness, bar coating on polycarbonate panel
Drying ; at 80゚C oven for 5 minutes
UV curing ; 1000mJ/cm2 with 120W Hg lamp
KRM 8713B Remarks
Contact angle 52゚゚゚゚ with water
Adhesion on PC
on PMMA
on glass
100 / 100
100 / 100
100 / 100
1mm2 X 100 cross-
cut
Pencil hardness 2B on PC
Abrasion resistance Δhaze 30Tabor test, CS-10F,
500g, 50 cycles on PC
Solvent resistance OK MEK double rubbing
Performance Results
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No coatNo coat KRM 8713BKRM 8713B
Evaluation ; PC panel against on 40゚C steam
Performance Results
Anti-fog performances
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Performance Results
Anti-fog performances
Initial KRM 8713B Remarks
Breathing OK For 5 sec.
40゚C steam OK For 60 sec.
70゚C steam OK For 10 sec.
After 3 hrs soaking
in 60゚゚゚゚C hot waterKRM 8713B Remarks
Appearance Clear
Breathing OK For 5 sec.
40゚C steam OK For 60 sec.
70゚C steam OK For 10 sec.
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Performance Results
Anti-fog performances
After 10days
at 50゚゚゚゚C x 95%RHKRM 8713B Remarks
Δhaze OK
Breathing OK For 5 sec.
40゚C steam OK For 60 sec.
70゚C steam OK For 10 sec.
After 10 days
at 120゚゚゚゚C ovenKRM 8713B Remarks
Δb 0.2
Breathing OK For 5 sec.
40゚C steam OK For 60 sec.
70゚C steam OK For 10 sec.
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UV 400 mJ/cm2 UV 1200 mJ/cm2
Precautions for Use
We recommended UV curing energy of 1000 to 2000 mJ/cm2
or twice 10 m/min with 120W Hg/cm lamp.
If UV curing was NOT enough, the film durability went down
like below photo.
Appearance after steam test
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Reference formulation & results
Coating ; wet 30g/m2 by bar coating on PMMA panel
(film thickness 12-15μm)
Drying ; 80゚C for 5 minutes
UV curing ; Illuminance 500mW/cm2 , Intensity 1000mJ/cm2
Formulation BL ex1 ex2 ex3 ex4 ref1 ref2
KRM 8713B 100 100 100 100 100 100 100
HDDA 3 6
TMPTA 3 6
PETRA 3 6
IRGACURE 184 2.3 2.4 2.6 2.4 2.6 2.4 2.6
MMPG 11 16 21 16 21 16 21
Solids 40% 40% 40% 40% 40% 40% 40%
Improvement for the hot water resistance
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Reference formulation & results
Properties BL ex1 ex2 Ex3 ex4 ref1 ref2
A-F breathing OK OK OK OK OK OK OK
A-F 40C steam
until cloud over>60sec >60sec 60sec >60sec 60sec >60sec 52sec
Soaking 90C hot
water 2hrNG NG OK NG OK NG NG
Improvement for the hot water resistance
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� It was quite effective for hot water resistance to add
HDDA of TMPTA to KRM 8713B.
� We recommend to use HDDA because it has better
adhesion to the plastic substrate than TMPTA.
� To add them more, to increase water resistance but
to decrease anti-fog property. Because those
properties go against each other.
� The ideal additional ratio is around 5wt% for
KRM8713B 100wt%. For example, “ex2” formulation.
Reference formulation & results
Conclusion & Recommendation