uvresinasanti-fog coatingforenergycurable...

13
KRM8713B UVResinasanti-fog coatingforEnergyCurable Coatings v102

Upload: others

Post on 15-Feb-2021

3 views

Category:

Documents


0 download

TRANSCRIPT

  • KRM 8713B

    UV Resin as anti-fog

    coating for Energy Curable

    Coatings

    v102

  • Content

    � Introduction KRM 8713B

    � Performance Highlights

    � Suggested Applications

    � Typical Values

    � Formulation Guidelines

    � Recommended formulation materials

    � Coated thickness

    � Drying condition

    � UV curing energy

    � Performance Results

    � Typical properties

    � Anti-fog performances

    � Precautions for Use

    � Recommended UV dosage for cure

    � Reference formulation & results

    � Improvement for the hot water resistance

  • Introduction KRM 8713B

    Performance Highlights

    Light color & Low viscosity

    Excellent anti-fog property

    Clear appearance

    Good adhesion on plastics & glass

    Vapor

    Light

    PC panel Anti-fog UV coating

    Cloudy Clear !

    Thin water layer

  • Introduction KRM 8713B

    Suggested Applications

    Plastic coatings requiring anti-fog property

    For safety goggles, gauge panels,

    auto motive lumps, etc.

    Typical Values

    Acrylated resin diluted with methoxypropanol

    Color (APHA) : max. 100

    Viscosity : 2500 mPa.s @ 25 ゚C

    Solids : 46%

  • Formulation Guidelines

    For KRM 8713B 100 wt%, the suitable ratio of materials are

    following;

    Recommended formulation materialsMonomer : HDDA, TMPTA ~ max. 10 wt%

    Oligomer : EBECRYL 8602, KRM8904 (9f-UA) ~ max. 10 wt%

    Photo initiator : CPK, HMPP ~ 5 wt%

    Solvent : Ethanol, IPA, Methoxypropanol, MEK as needed

    Flow & leveling : BYK 361N as needed

    Coated thickness10 to 20 micron after drying

    Drying condition3 to 5 minutes at 80 ゚C with convection oven or hot air dryer

    UV curing energy1000 to 2000 mJ/cm2 or twice 10m/min with 120W Hg/cm lamp

  • Typical properties

    Formulation ; KRM8713B / Irgacure184 / = 100 / 3

    Coating ; 15μm thickness, bar coating on polycarbonate panel

    Drying ; at 80゚C oven for 5 minutes

    UV curing ; 1000mJ/cm2 with 120W Hg lamp

    KRM 8713B Remarks

    Contact angle 52゚゚゚゚ with water

    Adhesion on PC

    on PMMA

    on glass

    100 / 100

    100 / 100

    100 / 100

    1mm2 X 100 cross-

    cut

    Pencil hardness 2B on PC

    Abrasion resistance Δhaze 30Tabor test, CS-10F,

    500g, 50 cycles on PC

    Solvent resistance OK MEK double rubbing

    Performance Results

  • No coatNo coat KRM 8713BKRM 8713B

    Evaluation ; PC panel against on 40゚C steam

    Performance Results

    Anti-fog performances

  • Performance Results

    Anti-fog performances

    Initial KRM 8713B Remarks

    Breathing OK For 5 sec.

    40゚C steam OK For 60 sec.

    70゚C steam OK For 10 sec.

    After 3 hrs soaking

    in 60゚゚゚゚C hot waterKRM 8713B Remarks

    Appearance Clear

    Breathing OK For 5 sec.

    40゚C steam OK For 60 sec.

    70゚C steam OK For 10 sec.

  • Performance Results

    Anti-fog performances

    After 10days

    at 50゚゚゚゚C x 95%RHKRM 8713B Remarks

    Δhaze OK

    Breathing OK For 5 sec.

    40゚C steam OK For 60 sec.

    70゚C steam OK For 10 sec.

    After 10 days

    at 120゚゚゚゚C ovenKRM 8713B Remarks

    Δb 0.2

    Breathing OK For 5 sec.

    40゚C steam OK For 60 sec.

    70゚C steam OK For 10 sec.

  • UV 400 mJ/cm2 UV 1200 mJ/cm2

    Precautions for Use

    We recommended UV curing energy of 1000 to 2000 mJ/cm2

    or twice 10 m/min with 120W Hg/cm lamp.

    If UV curing was NOT enough, the film durability went down

    like below photo.

    Appearance after steam test

  • Reference formulation & results

    Coating ; wet 30g/m2 by bar coating on PMMA panel

    (film thickness 12-15μm)

    Drying ; 80゚C for 5 minutes

    UV curing ; Illuminance 500mW/cm2 , Intensity 1000mJ/cm2

    Formulation BL ex1 ex2 ex3 ex4 ref1 ref2

    KRM 8713B 100 100 100 100 100 100 100

    HDDA 3 6

    TMPTA 3 6

    PETRA 3 6

    IRGACURE 184 2.3 2.4 2.6 2.4 2.6 2.4 2.6

    MMPG 11 16 21 16 21 16 21

    Solids 40% 40% 40% 40% 40% 40% 40%

    Improvement for the hot water resistance

  • Reference formulation & results

    Properties BL ex1 ex2 Ex3 ex4 ref1 ref2

    A-F breathing OK OK OK OK OK OK OK

    A-F 40C steam

    until cloud over>60sec >60sec 60sec >60sec 60sec >60sec 52sec

    Soaking 90C hot

    water 2hrNG NG OK NG OK NG NG

    Improvement for the hot water resistance

  • � It was quite effective for hot water resistance to add

    HDDA of TMPTA to KRM 8713B.

    � We recommend to use HDDA because it has better

    adhesion to the plastic substrate than TMPTA.

    � To add them more, to increase water resistance but

    to decrease anti-fog property. Because those

    properties go against each other.

    � The ideal additional ratio is around 5wt% for

    KRM8713B 100wt%. For example, “ex2” formulation.

    Reference formulation & results

    Conclusion & Recommendation