uzbekistan textile and garment industry
TRANSCRIPT
UZBEKISTAN TEXTILE AND GARMENT INDUSTRY –ADOPTING TECHNOLOGY FROM THE FIELD TO THE PRODUCT EXPORT
STARTING POINT - 1932
STRUCTURE OF TEXTILE AND GARMENT INDUSTRY
Board Members(7 largest enterprises of the Industry)
ASSOCIATION“UZTEXTILEPROM”
10 engineering (machinery) enterprises
1 430 Enterprises of garment industry
96 cotton-textile clusters
430 + Enterprises of textile industry
5 foreign advisors(Latvia, India, Korea, China,
Bangladesh)
5 branches and8 representatives
in the regions
Marketing and Promotion Agency
exhibitions, advertising
TextilebrokAssistance for cotton buyers
UztextilexportForeign trade company
YengilsanoatkurilishProject (design) and
construction
Design Center«Sharq Liboslari»
EXPORT GROWTHstructural changes in production, national brand promotion,increasing competitiveness in the global market and supplychain
ACTIVE INVESTMENT POLICYimplementation of projects for production of added value products - fabrics, knitted fabrics, garments, etc. Creation modern dyeing and finishing facilities
AGRICULTURE DEVELOPMENTcotton-textile clusters, increasing the yield, deep cultivation, laser leveling, construction of drainage and irrigation infrastructure, harvesting technologyTECHNOLOGY UPGRADE AND TRANSFORMATION
Industry 4, digitalization, specific platforms of industryAutomation of resource planning and enterprise management based on ERP systems
TRANSPARENCY AND SUSTAINABILITYconserving of energy and natural resources, economically viable, safe and healthful for workers, communities, and consumers
12345
ITMF (International Textile Manufacturers Federation)
IFC (International Finance Corporation)
GIZ (German)
CITI (India)
Gerzi (Switzerland)
CNTAC (China)
MITOR (Italy)
Indorama Corp. (Singapore)
Jinsheng Group (China)
DEVELOPMENT STRATEGY AND PARTNERS FOR IMPLEMENTATION
Creating fabric simulations, 3D modeling
Virtual fitting improve finished product;The sketch of the designer is far fromreality, in contrast to the 3D modeling
The customer will clearly understand how a thing should look and will be more willing to accept work;
The library of patterns and the ability to download patterns from the Internet compensate for the lack of design knowledge;
NEW TECHNOLOGIES IN DESIGN
Development of Interactive Services
From quantity to e-commerce quality
Implementing specific platforms of industry
Equipping enterprises with
advanced technology
Automation of resource planning and enterprise
management based on ERP systems
AT THE ADMINISTRATIVE AND PRODUCTION LEVEL
DIGITALIZATION OF TEXTILE INDUSTRY
15 projects in 201875 projects in 2019 96 projects in 2020
(88% of the total cotton area)
Spinning capacities consumes 100%produced cotton
Administrative Support
Introduction of drip irrigation
Soft financing 60% of project cost
(cotton farming)
Effective management
system
Water saving technology
Modern agricultural machinery
New workplacesHigh yields
Acquisition of cotton plants
I. Effective use of water resources:
- leveling of land surfaces with the help of laser layout;
- phased introduction of drip/pivot irrigation.
II. Selection of seeds in accordance with the climate conditions (jointdevelopment with scientific institutes on new varieties).
III. New methods of fertilization and control of insects
IV. Organization of machine harvesting
COTTON AND TEXTILE CLUSTERS
8
Russia - 39%
PRC - 17.9%
Turkey - 19%
Asian countries - 8%
EXPORT DIRECTIONS
EU countries - 5,9%
African countries - 1,1%
USA - 0,1%
Other CIS countries (Kazakhstan, Belorussia, Azerbaijan, Tajikistan, Moldavia, Turkmenistan, Armenia)
- 9%
Export textile products
• 2019 – $1,6 bln
• 2025 – $7,1 bln• 2020 – $2,1 bln
Export textile products to Japan• in 2018 – $ 298 thsd.
• In 2019 – $ 670 thsd.
• In 2020 –$ 330 thsd. +
Standardization and Certification
Implementing worldwide standards into local production
lines
International qualitymanagement systems
ISO-9001 (800+ certified companies) and
energy efficiency ISO-50001
Production according to OEKO-Tex Standard 100 (30+ certified companies)
BSCI (15+), production according to int.
compliancesSedex (15+)
Textile Techno Park:- research Center
- Laboratory- retraining specialists- center experimental
productions
LOGISTICS
– Japan (8272 km)– Warsaw (4 632 km)– Berlin (5 212 km)– Paris (6 211 km)– Brussel (5 919 km)
More 150 3PL companies in Uzbekistan including: UNICO LOGISTICS,SHINJI Logistics (Korea), MCS, Kuehne & Nage(Switzerland), COSCO Group(China), A.P. Moller-Maersk, DSV (Denmark), DB Schenker Logistics (Germany), CJICM (UAE), Gefco France, BDP International USA.
From Tashkent to
Transportation cost:• 40’ container to Japan (Tokyo) – $ 6200.• 40’ container to Turkey (Istanbul) – $ 1800• 40’ container to PRC (Guangzhou) – $ 1500
Moscow TokyoTashkent
SUBSIDY UP TO 50 %
20Foreign countries
«Made in Uzbekistan»under the motto
925 sq. м areaNational stands and participation
128 companies
“PURE LONDON”INTERNATIONALEXHIBITION
“HEIMTEXTIL”INTERNATIONALEXHIBITION
“TEXT WORLD PARIS”INTERNATIONALEXHIBITION
“ISTANBUL YARN EXPO”INTERNATIONALEXHIBITION
“SHANHAI YARN EXPO”INTERNATIONAL
EXHIBITION
“ITMA”international
textile machineryexhibition”
“TEXT WORLD US” and“MAGIG Las Vegas”
“ТЕКСТИЛЬЛЕГПРОМ” Baltic Fashion
WORLD SCENE
Fashion WorldTokyo
Participation costs are SUBSIDIZED
- Investment security; - Repatriation of profits;- Liberalized currency market.
1.
Business - friendly tax / custom rates
3.
Stable and Safe political situation
2.
TRANSPORTATION:Up to 50% compensation of transportation costs from the state budget
4.
5. Competitive cost ofraw materials/ infrastructure/ labor
Government support – The Engine of Industry
Exemption on import duties6.
•Skilled labor 200 USD per month (depends on the region and qualification)•Electricity cost - $0,03 kw/h•Water supply – $0,04 m3 •Gas – $0,02 m3
“Kuraray Co.Ltd”(«Art Soft Tex» and
«BCT Cluster»)
ACTIVE JOINT PROJECTS
Cost of the project– $ 0,1 mln.
Location – Tashkent City and Bukhara
City
“Мasui Co.Ltd”
“Brother Industries Ltd”
Cost of the project– $ 0,5 mln.
Location – Tashkent City
“YKK Corporation”
Cost of the project– $ 0,1 mln.
Location – Tashkent CityCost of the project– $ 1 mln.
Location – Tashkent City
«Kap tex» LLC(Namagan region)
INVEST PROPOSAL
Total investment – $ 5,4 mln.
Capacity – 5,6 ths. tn of yarn
Employees – 440
"Amesa ZarafshanTekstil" (Novai region)
Total investment – $ 830 thsd.
Capacity – 1mln. piace
1440 thousand sq. m. fabrics
Employees – 150
Export – $ 3,0 mln.
"Instyle“LLC (Jizzakh region)
Total investment – $ 24,0 mln.
Capacity – 6 mln. pcs. of textile products
Employees – 2200
Export – $ 17 mln.
Total area of 8.5 ha
the production area is 7.0 ha
Total area of 8.5 hathe production area is 7.0 ha
To get more information
INVESTMENT ACTIVITIES (ACHIEVMENTS vs TARGETS)
by 2020 the capacity of textilefactories willallow full processing of cotton in theCountry.
FULL PROCESSING OF COTTON
The projects on production of variousfabrics, garments, hosiery andmodern dyeing and finishingfacilities
MORE THAN 200 000 JOB PLACES
2019 – $1,6 bln. - 2020 - $ 2,1 bln.-2025 - $7,1 bln.
EXCEED $ 2,0 BLN. IN EXPORT
Implementation projects onsmart- textile (second andprocessing), cotton-textileclusters, modern dyeing andfinishing, etc.
INVESTMENT PROJECTS
1
R & D in the field of technicaltextiles and innovativedevelopments in the field of high-tech products of the newgeneration;
RESEARCH AND DEVELOPMENT
3
Attract international and JapaneseBRANDS to place the orders in the localfactories; Supply up-to-date machineriesas well as synthetic/ man-made fibers (notproduced in Uzbekistan);
EXPORT AND IMPORT
2
joint efforts in the field of inspection,certification, testing and conformityassessment through technical support /consultations, etc. on mutually beneficialterms
CERTIFICATION AND TESTING4
WE ARE READY TO COOPERATETHE RESULTS OF 4 YEARS
modernized (upgraded) existed andcreated new facilities
ATTRACTED MORE THAN $ 3,2 BLN.
16
THANK YOU FOR ATTENTION
UZBEKISTAN TEXTILE AND GARMENT INDUSTRY
OFFICIAL MEETINGS WITH JAPANESE PARTNERS IN 2019 YEAR
«Toyota Tsusho Corporation» «Masui Co Ltd» «Kuraray Co Ltd» «Murata Machinery Ltd»
«Brother Industries Ltd»
«Eco Tex Co Ltd» «A-GIRL’S Co Ltd»
«QTEC Services»
«YKK Corporation»
«Nippon Steel Corporation» «Imabari Towels»
«SB Living Co»