V-Maintainwell Equipments LLPCorporate Profile

Sales & Marketing - Consulting, Training & Certification

Strategy, Process, AnalyticsConsulting, Training & Certification

Creating Ethical Second IncomeFranchise Opportunities

Safe Schools for ChildrenGlobally

Business Driven Technology

Solutions for SMEsManufacturing and Utilities Equipment and Asset Care

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Business Profile

• V-Maintainwell is in “Cleantech” (Clean Technology) business

• Focus: Clean Industry and Clean Water

• Services – Project Engineering (Design & Build), Operate, Maintain, Repair & Refurbish, Optimize, Improve, Manage and Care

• Sectors: • Industrial – Pharma, FMCG, Water, Beverages and Food Processing• Infrastructure – Residential & Industrial Townships, Apartment & Office Complexes

Business Profile

Clean Industry Clean Water

Basic and Advanced – Packaging, Containers Design Innovation Generation – Air-to-Water

Design and Materials – Gels, Powders, Membranes, Biopolymers, Bio-degradables,

Treatment – Filtration, Purification, Contaminationdetection, Waste water treatment

Equipment Efficiency – Blow and Injection Molding, Bottling and Filling, Motors, Compressors, Generators, Heat Pumps and Exchangers

Transmission – Mains, Repair / improvement

Production – Construction, Fabrication, Resource Utilization, Process Efficiency, Waste minimization

Efficiency – Recycling, Water saving appliances

Monitoring and Compliance – Automation, Sensors and Measurement, Testing Hardware and Software

Monitoring and Compliance – Automation, Sensors andmeasurement, Testing hardware and software

Sector Focus

FMCG, Beverages (Water, Carbonated drinks), Food Processing (Juices, Milk and Dairy), Pharmaceuticals, Residential and Industrial

Vision, Mission and Values

Vision• To be the leading Clean Tech Service provider to the FMCG, Pharmaceuticals, Food,

Beverage, Industrial and Residential Sectors

Mission• World class Clean Water and Clean Manufacturing - Design, Build, Operate,

Optimize and Support Services

ValuesWe live by the following value principles• Ethics First, Business Next• Be a "friend in need“• Innovate continuously• Always keep promises• Dignity at work

Founding Partners

Bala is a Senior Techno-commercial Management professional with 27 years of versatile experiencein Factory management spanning Manufacturing, Operations & logistics, Re-engineering & Valuechain functions in Indian & overseas FMCG companies. He has excellent experience in handling O & Min diverse sectors like Beverages, Packaged drinking water, dairy, Cosmetics and other FMCGs withstrong expertise in operations management involving Man, Material, Machine & Methods.

A pioneer in ASSET CARE techniques he has championed Predictive / Productive Maintenancemethods in Packaging machinery and associated Factory Utilities. He has led engineering teams incommissioning & maintenance of High speed packaging lines like “SIDEL”, “KRONES”,“Tirelli” linesamong other OEMs.His core expertise is in Project Management, Erection and commissioning ofmanufacturing units in FMCG sector with special emphasis on high speed filling and packing lines,blowing & molding units of MNC and Asian Original Equipment manufacturers.

He holds a Bachelors Degree in Production Engineering with Lean Six Sigma qualifications as wellBala K

Founding Partners

Sethu is a serial entrepreneur and versatile top management professional with twenty fouryears of experience in MNC and Indian Engineering, Consumer goods/Retail, Telecom andIT/BPO Services and Consulting firms with experience in Strategy Formulation and Execution,Balanced Scorecard, Predictive Analytics, Business Transformation, Operational excellence -Lean Six Sigma & DFSS, Quality Management, E-business, Value Chain Management, Marketingand Strategy. Solution Consulting, Program management and Training / facilitation.

He is also a CEO Coach, certified trainer and facilitator for Balanced Scorecard, Lean Six Sigma,DFSS, Leadership Development and Business Analytics and has also implemented large scaleERP, SCM and CRM (SAP and Oracle E-Business) projects.

He holds a Masters (M.Tech - Hons) in Quality, Reliability and Operations Research from IndianStatistical Institute - Calcutta with a Bachelors in Mechanical Engineering

Sethu V

Products and Services - Consultancy

Consultancy Services• Water, Packaging and Project Engineering Solutions (end-to-end)

• Equipment and Asset Deployment - Asset (Equipment) selection, vendor evaluation, procurement, installation and commissioning

• Process Consultancy Solutions for Performance improvement

• Equipment and Asset Care - Operations and Maintenance System and Process definition, Deployment, training, monitoring and reporting

• Training and Certification Workshops – Good Manufacturing Practices (GMP), World Class Manufacturing (WCM) and Enterprise Asset Care management

Products and Services - Maintenance

Maintenance and Care - Categories• Breakdown Maintenance - Prompt resolution and trouble shooting of

equipment during breakdown including spares sourcing, installation and resuming equipment operations

• Preventive Maintenance - Define, deploy and manage preventive maintenance practices and systems for sustained equipment and asset uptime

• Predictive Maintenance - Use data based analytics of Equipment and Machine Operations data, captured on a periodic basis to predict potential failures, suggest and implement proactive measures

Maintenance and Care Services

Maintenance and Care – Service Packages• Stand-by - Provide qualified manpower based on your requirement

specifications on short / medium / long-term contract

• Basic - Stand-by + Inspection and Preventive Maintenance and undertake corrective maintenance services

• Advanced - Basic package + managing OEMs or other contractors, create and schedule maintenance plans applicable

• Integrated - Advanced package + Spare parts management and optimize the maintenance process for higher benefit

Service Packages & Value Additions

Value Added Services

• Retrofit / Upgrade equipments and assets

• CMMS - Implement Computerized Maintenance management system solutions (CMMS)

• RCM - Analyze asset criticality and implement Reliability centered maintenance system

• Plant Monitoring - Monitor asset and associated plant infrastructure and utilities that impact equipment performance

• Application support - Provide support to applications and systems linked with equipment and asset maintenance

OEM Expertise

Bottling, Packagingand Filling Lines

Blow and InjectionMolding Lines

Blow Film Extrusion Lines

Plant Utilities and Systems

Sidel Sidel Dolci Boilers

Krones Krones Rajoo Compressors

Tirelli Aoki Taiwanese OEMs Chillers

Pharmalab Shyam Plastics Chinese OEMs Storage Tanks

KHS Chumpower Generators

Hilden Other Utilities

Packtek

Autopak

Hymac

Sigma

Project Execution Approach

Strategic View

Transactional View

Project Showcase

Client’s Challenge

• Client needed end to end solution for water acquisition, purification, storage, handling and packaging to strict international quality standards, including efficient waste water disposal

V-Maintainwell’s Solution

• Performed a detailed assessment of client requirement, proposed project design and plan, executed project works covering raw water acquisition via bore-hole, multi-stage purification (pre-treatment, micro filtration, disinfection with ozonization), mineral dozing, QA systems and filling plant.

• Capacity: 300 KL per hour

• Raw Water Quality: TDS 700 PPM

• Product Water Quality: TDS 30 PPM

• Mineral Water (post dozing): TDS 130 PPM

Case Study – Clean Water Solution for a leading Mineral Water Co. - Asia

Project Showcase

Client’s Challenge

• Client had an existing 11KL per hour RO Water plant, and sought to expand the capacity to 50KL per hour to support new requirements of Packaged drinking water and Carbonated Soft Drinks production

V-Maintainwell’s Solution

• Proposed project design and plan, set up a two stage RO Plant with output of first stage feeding to Carbonated Soft Drinks and final output micro-filtered water feeding into Packaged Drinking water line.

• Capacity: 50 KL per hour

• Raw Water Quality: TDS 2500 PPM

• Product Water Quality: TDS 40 PPM

• Mineral / Blended Water Quality: TDS 140 PPM

Case Study – Clean Water capacity expansion for a top Dairy Plant - Middle East

Project Showcase

Client’s Challenge

• Integrated Manufacturing (Blowing + Filling - SidelSBO8 Line) manufacturing efficiency was poor at 52%

• Heavy downtime, repetitive line bottlenecks, poor GMP and workplace management and high cost of Operations and Maintenance due to non-existent OEM support, low Staff skills and poor maintenance processes

• Revenue Opportunity Lost: $1.9 Mln p.a

• Profit Opportunity Lost: $0.4 Mln p.a

V-Maintainwell’s Solution

• Performed a detailed assessment of the Plant O&M machinery, utilities, processes and presented recommendations for repair (incl. PLCs), overhaul (1L B & 250 ml Pouch) and restart inactive 20 L jar line

• Executed the repair and overhaul project on time and budget, refurbished plant utilities and infrastructure

• Trained the staff on modern maintenance practices, built world class GMP systems for superior hygiene

• Ramped up efficiency from 52% to 72% within 2 months to ramp up throughput and shipments

• Business Gain: $0.8 Mln p.a revenue opportunity

Case Study – A leading Mineral Water Brand – South India

Project Showcase

Client’s Challenge

• Integrated Manufacturing (Blowing + Filling - Sidel SR 2/4 Line) manufacturing efficiency was sub-optimal @72%

• Heavy downtime, line bottlenecks, poor GMP and workplace management and high cost of Operations and Maintenance due to minimal OEM support, low Staff skills and poor maintenance processes

• Revenue Opportunity Loss: $2.3 Mln p.a

• Profit Opportunity Loss: $0.5 Mln p.a

V-Maintainwell’s Solution

• Performed a detailed study of the Plant O&M machinery, utilities, process and people capabilities and presented recommendations for complete overhaul (Sidel SR 2/4 Line)

• Execute the overhauling project on time and budget, refurbished and modernized production lines

• Trained the staff in modern maintenance practices, built world class GMP systems for superior hygiene

• Ramped up efficiency from 72% to 82% in within 3 months to create a model factory

• Business Gain: $1.0 Mln p.a revenue opportunity

Case Study – Top Mineral Water Company - India

Project Showcase

Client’s Challenge

• Bottling operations were highly inefficient

• Heavy downtime, asset under-utilization and high cost of Operations and Maintenance due to minimal OEM support, low Staff skills and poor maintenance systems

• Business Loss: $1.5 Mln p.a

V-Maintainwell’s Solution

• Performed a detailed study of the O&M infrastructure, process and people capabilities and overhauled the entire set up.

• Established tight OEM contracts, refurbished and modernized packing lines

• Trained the staff in modern maintenance practices, built world class GMP systems for superior hygiene

• Ramped up efficiency from 40% to 80% in within 2 years to create a model factory

• Business Gain: $1.5 Mln p.a profits generated

Case Study – Top Beverages group - EMEA

Project Showcase

Client’s Challenge

• Client’s manufacturing plant was procuring, storing and distributing chemical raw materials across its 6 chemical units spread across a 40 Acre manufacturing complex

• Over 500 drums of 200 L size were being utilized for this purpose, a major logistics nightmare

• Business Loss: $0.25 Mln p.a wasteful expenditure

V-Maintainwell’s Solution

• Mapped the volume, priority and profile of Raw Material chemicals needed for each plant

• Identified, refurbished seven unutilized concrete storage tanks, re-conditioned it for productive use

• Built piping and pumping system to streamline the Raw material distribution

• Eliminated labor costs, handling losses and cut fatigue levels

• Business Gain: $0.25 Mln Profits generated with ROI delivered within a month

Case Study – A Specialty Chemicals Company - Asia

Contacts

Contact UsV-Maintainwell Equipments LLP,10/18, Meenakshi street,Perambur, Chennai 600011, TN, India

T: +91 44 4214 5981M: +91 98840 83363Enquiry | E-Mail | Website | Click-to-Call

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