v60 training manual (2)
TRANSCRIPT
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v110/ v130 v110/ v130 Technical TrainingTechnical Training
Intellian Technologies
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Introduction to VSAT
1
Introduction to VSATv110/ v130 Technical Training
Intellian Technologies
VSAT ConfigurationVSAT Configuration
Ku Band Satellite
HUB
Antenna Control Unit
VSAT Antenna
Internet Telephone Fax
2
Internet Phone
Antenna Control Unit& Modem
Routing & VoIP Devices
On Board PhonesLaptop Computer
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Introduction to VSAT
2
Geostationary Orbit SatelliteGeostationary Orbit Satellite
z Features positioned 22,300 miles above of the Earths equator The rotation speed is matched to the rotation of the EarthThe rotation speed is matched to the rotation of the Earth.
z Applications Communication Broadcasting
Equator
Subsatellite Point
3
Geostationary Arc
Equator
Satellite36,700Km
Earth
Frequency BandFrequency Band
4 GHz 8 GHz 12 GHz 18 GHz 26.5 GHz
Microwave Bands
C Band X Band Ku Band Ka Band
R2R2WW10.7GHz
11.7GHz
12.1GHz
12.2GHz
R112.5GHz
12.7GHz
R3 R112.75GHz
R2R3 WW
13.75GHz
14.3GHz
R214.4GHz
R1R3 WW
14.5GHz
Ku VSAT
4
GHz GHz GHz GHz GHz GHz GHz GHz GHz GHz GHz
WW : WorldwideR1 : Europe, AfricaR2 : AmericaR3 : AsiaAmerica :
Downlink : 11.7 ~ 12.2GHz with 10.75 LOUplink : 14.0 ~ 14.5 GHz
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Introduction to VSAT
3
Basic Elements of VSATBasic Elements of VSAT
SpaceSegment
SatelliteRepeater
Uplink Downlink
Ku
5
LNB Demodulator Decoder outputinformation
BUC Modulator Encoder inputinformation
modem
Ku
Ku
IF
IF
BUCBUC
Model Manufacturer Power Local Frequency Extended Ku-band M & C
NJT 5017 NJRC 4W 13.05 GHz X XNJT 5017 NJRC 4W 13.05 GHz X X
NJT 5118 NJRC 8W 13.05 GHz X X
NJT 5218 NJRC 8W 12.80 GHz O X
6908-W/E-48/EX-E_8W CODAN 8W 15.45 GHz O O
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TX Frequency : Standard : 14.0 ~ 14.5 GHz
Extended Ku : 13.75 ~ 14.5 GHzLOCALBUCIFTX fff _+=
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Introduction to VSAT
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LNBLNB
z Single LNB Single Local Frequency For Regional Serviceg Ex : NJR2835S : 10.75GHz Single Band LNB
z Multi Band LNB Multiple Local Frequency Band is controlled by voltage or 22kHz tone Ex : NJR2843S : 9.75/10.6 GHz Dual Band LNB
Swedish Microwave Type H R OSwedish Microwave Type H, R, O..
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PLL LNB for SCPC carrier: Local Stability 25 KHz or less Regular LNB for DVB carrier : Local Stability 900 KHz or more
LOCALLNBRXIF fff _=
Modem Modem Input/OutputInput/Output FrequencyFrequency
z Standard Modem Tx Output : 950 1700 MHz Rx Input : 950 1700 MHz Rx Input : 950 1700 MHz SMW LNB for full Rx coverage iDrect 3000, iDirect 5000
z iDrect X5 TX Out put : 950 1700 MHz
RX I t 950 2150 MH RX Input : 950 2150 MHz Dual Band LNB is enough for full Rx coverage
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Introduction to VSAT
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Modem Modem Input/OutputInput/Output FrequencyFrequency
z iDirect / Software : iSite 8.0 Optional file (*.opt) Package file (*.pkg)Package file ( .pkg)
z Main Parameters that you should know: RX Frequency TX Frequency Uplink Local Frequency Downlink Local Frequency GPS : GPS data is required by mobile modem Modem Lock : To identify the correct satellite TX Mute :
z To disable the TX transmit if the antenna is blocked or mis-pointed over 0.2 degree
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Azimuth/Elevation AngleAzimuth/Elevation Angle
z Azimuth and Elevation angle to Satellite Antenna location determines AZ/EL angle
Elevation Angle
Receiving Site Location
10
Azimuth Angle
Satellite
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Introduction to VSAT
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Azimuth/Elevation AngleAzimuth/Elevation Angle
z Azimuth Angle z Elevation Angle
G19
11
G19southnorth
Boston Miami
PolarizationPolarization
z maximizes the use of limited frequency spectrum this allows twice as many channels in the same amount of
spectrum spacespectrum space.
RHCP
12
LHCP
Satellite
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Introduction to VSAT
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PolarizationPolarization
z Circular Polarization RHCP
transmit direction
LHCP
13
transmit direction
PolarizationPolarization
z Linear Polarization Vertical
Horizontal
transmit direction
14
transmit direction
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Intellian VSAT System
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Intellian VSAT Systemv110/ v130 Technical Training
yIntellian Technologies
IntellianIntellian v110/v130 seriesv110/v130 series Ku-band maritime VSAT antenna system with 105cm/125cm dish
Linear Cross-pol only, or Cross-pol & Co-pol
Supports various LNBs and BUCs Supports various LNBs and BUCs
DVB and SCPC (narrow-band) detection capability
Easy integrated with various modems
Supports OpenAMIP v1.6 (ABS) function
Provides remote access function to ACU through IP Network
Maximized RF performance for marine environment with in-house Maximized RF performance for marine environment with in house engineering
Enhanced hardware reliability for rough sea conditions
Simplified and modularized design enables easy installation and minimal maintenance
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Intellian VSAT System
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IntellianIntellian v110/v130 seriesv110/v130 series 1.47m / 1.56m radome with 10cm gap between dish and radome
Built-in brakes for EL/ CL BLDC motors
Offers an unlimited azimuth capability Offers an unlimited azimuth capability
Offers user friendly ACU operation and exclusive PC control program
Adopts dual-MPU for enhancing tracking performance
Provides backup & restore functions
Provides auto-diagnostic functions
Easy and reliable firmware upgrades Easy and reliable firmware upgrades
Real-time voltage monitoring capability
Supports customized satellite library
Supports GPS output for modem and redundant GPS input
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Intellian maritime Ku-band VSAT systems V110 V130
Radome & Antenna
IntellianIntellian v110/v130 seriesv110/v130 series
Radome & AntennaRadome (DXH) 147.4 x 151.7cm 165.2 x 168.9cm cmDish Diameter 105cm 125cm Weight 150kg 157kgStabilized Pedestal Assembly Pedestal Type 3-Axis (Azimuth, Elevation, Cross-level)Azimuth Range UnlimitedElevation Range -15 to +120 -20 to +120Cross level Range 37Cross-level Range 37Pointing Accuracy 0.2 peak mis-pointing @ max ship motion conditionMax Ship's Motion Poll/Pitch/ Yaw 25@8-12 sec/ 15@ 6-12sec/ 8@15~20 secTurning Rate Up to 12/ sec & 5/sec2BUC 4W,8W,16W
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Intellian VSAT System
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V110 V130
RF Spec.
IntellianIntellian VSAT ProductsVSAT Products
Reflector & Feed Assembly TX Frequency 13.75~14.5 GHzTX Gain 41.3 dBi 43.2 dBiRX Frequency 10.95~12.75 GHzRX Gain 40.2 dBi 42.1 dBiCross-pol Isolation Min. 35 dB G/T 18.5 dBK 20.2 dBKPolarized Feed Linear Cross-pol only or Cross-pol and Co-polPol Control Automatic motorized polarizationPol-Control Automatic motorized polarization
Rack Mount Antenna Control Unit
ACU Spec.
IntellianIntellian VSAT ProductsVSAT Products
Display 2 line 40 character Graphic VFD ModuleSerial Interface 19200bps 8, N, 1, RS-232Remote Access TCP/IPModem Interface Ethernet Port/ RS-232C / I/O ports Gyrocompass Interface NMEA/ Synchro / Step-by-Step GPS NMEA In / NMEA Out
Ethernet port RJ45, TCP/ IP connection , Connection with iDirect modem (Open AMIP)
Input Power 90~260 VAC, 47~63Hz (Max. 350W included BUC power)
Antenna Output Power 27V (Max. 150W)
8W BUC Output Power 48V (Max 350W)
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Intellian VSAT System
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BUC
Main ReflectorPLL LNB
BUC El ti
Antenna Mechanical StructureAntenna Mechanical Structure
Feed Assembly
Sub ReflectorBUC ElevationSpare Belts
BUC M&C
Built-inGPS
Vibration Shock Absorber
Azimuth Motor & Encoder
Elevation Motor,Control Boards,ISMC, NBD, etc
Cross Level Belt & Pulley Home Sensor
Antenna Mechanical StructureAntenna Mechanical StructureBPF
(Band Pass Filter)Includes 9GHz Radar Filter
SMW PLL LNB
Built-in GPS
Auto Skew Sensor
Elevation Beltand Spare Belts
8W BUC
Cross LevelBelt
WG Rotary Joint Post Damping Guide Bearing
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Intellian VSAT System
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Antenna Mechanical StructureAntenna Mechanical Structure
Elevation Motor
8W BUC (Block Up Converter)
& Brake
Vibration Shock Absorbers
Cross-Level Belt & Pulley
Azimuth Motor & Encoder
Cable Interface Board
Antenna Mechanical StructureAntenna Mechanical Structure
2 Channel Rotary Joint
Azimuth Motor
Azimuth Encoder
Azimuth Belt
Weight Balance Blocks
Slip RingHome Sensor
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Intellian VSAT System
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Antenna Mechanical StructureAntenna Mechanical Structure
Cross-Level Motor Brake Guide Bearing
Cross-Level Motor
Cross-Level Encoder
Guide Bearing
Ball Pushing
Spring
Inner View
Spring
Components for ControlComponents for Control
ISMC BoardMain Control Unit (Main Control Board and BLDC Motor board)
Sensor Board
Elevation Motor Elevation Motor Brake
NBD (Narrow Band Detector ) Board
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Intellian VSAT System
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Components : Main Controller Unit Components : Main Controller Unit
NBD
AZ MotorEL Motor
CL MotorMain Control Board BLDC Motor Board
Power
GPS
Step Motors
ISMCSensor
ISMC
Components : ISMC UnitComponents : ISMC Unit
Provides the high speed data communication (2.4GHz) between Main Controller and ACU 19200 bps BUC and ACU 9600 bpsBUC and ACU 9600 bps
ISMC Board Main Controller
Tuner Rotary #2 Rx
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Intellian VSAT System
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Components : NBDComponents : NBD
Narrow band detector can detect beam widths down to 300KHz
NBD Board Main Controller
Co-PolCross-Pol
Receiver
Components : Sensor BoxComponents : Sensor Box
3 rate sensors- azimuth, elevation, cross level 2 tilt sensors - elevation & cross level
Sensor Board
Main Controller
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Intellian VSAT System
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Components : Interface UnitComponents : Interface Unit
BUC Power
Main Control Unit
Encoder CLMotor AZ
Encoder AZ
Driver CL
Driver AZ
Motor CL
Motor AZ
Components : Power Switch BoxComponents : Power Switch Box
ACU Rx
BUC Power Antenna
BUC
Rotary #2 Rx
Modem Tx
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Intellian VSAT System
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Antenna Architecture Antenna Architecture
F
MODEM
TXConsole
MODEM(ComTech / iDirect / Hughes)
FeederF
F
TCP/IP
ACU
Ethernet
LAN B
TX
RXMODEM( iDirect )
Antenna Controller(ATMega128)
Pedestal Stabilizer(ATMega128)
Sensor Board
G G G
Tilt TiltM M P GPS
LNB
Digital Tuner
SignalDetector BUC
ISMC
Control Board
BLDCM t D i
BL/B
BLDC
F
F
N USB PC
DSUB BUC Controller
ISMC
Console
TX IFRX IF
Slip Ring Rotary Joint
BUC Power
SwitchBox
BL/B BL
AZEncoder
HomeSensor
Motor Drivers
Interface BoardCL
Encoder
BLDCMotorBoard
Stabilizer Interfaces 3 rate & 2 tilt sensors,
2 encoders, 1 Home sensor. Drives 3 BLDC motor(AZ EL CL)
Pedestal Control Unit(PCU) Communicates with ACU and Stabilizer thru
ISMC Module Controls LNB and tuner GPS Interface
Control Interface DiagramControl Interface Diagram
Drives 3 BLDC motor(AZ, EL, CL) 2 Brakes Communicates with PCU
Controls LNB and tuner, GPS Interface Drives 2 stepping motors(LNB, Sensor Box) Get Signal Strength from Narrow Band
Detector ModuleSensor Board Control Board
Pedestal Stabilizer Decoder
DigitalTunerA/D
Converter
MUX
TiltSenosrGyro
SensorGyro
SensorGyro
Sensor
SPI
SPI
SPI RS-232 Parallel
analog
LNBLNB
ControllerI2C
Narrow Band DetectorAntenna Controller
Motor DriverBoard
SteppingMotor
SteppingMotor
D/AConverter
Sensor
AZEncoder
CLEncoder
BLDCDriverBLDCDriver
BLDCDriver
BLDCMotorBLDCMotor
BLDCMotor
2 axisEncoder Interface
Parallel
SteppingDriver
SteppingDriver
Pulse
GPS
RS-232
ACU
ISMCModule
BLDCDriver
Brake
Brake
Analog / RS-232
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Intellian VSAT System
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System Diagram (CrossSystem Diagram (Cross--polpol))
NBD
Main Controller
ISMC
Sensor Box
Controller
Rotary Joint
Slip Ring
LNB
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DC
48V
DC
24V
Cro
ss-P
ol
Rot
ary
Join
t(V
110,
V13
0)
BPF
ACU
BUC Power
AC Power
Tx
ADE
BDEAC Power
Rx
MODEM
System Diagram (CrossSystem Diagram (Cross--polpol & Co& Co--polpol))
NBD
Main Controller
ISMC
Sensor Box
Controller
Rotary Joint
Slip Ring
LNB
Rot
ary
Join
t(V
110,
V13
0)
-
DC
48V
DC
24V
Cro
ss-P
ol Co-Pol.
BPF
ACU
BUC Power
AC Power
Tx
ADE
BDEAC Power
Rx
MODEM
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Intellian VSAT System
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CrossCross--PolPol vsvs CrossCross--PolPol & Co& Co--PolPol
Cross-pol Only Cross-pol and Co-pol
Antenna Control Unit Antenna Control Unit
Rear Panel Console Port RS232/424Modem Rx BUC Power
Front Panel
PC Interface
BUC InterfaceEthernetSynchro / SBS NMEAAntenna Rx
PowerSwitch
PowerCord
Mode
USB Port- Maintenance
ReturnFunction
Number Keys
Status LEDS 2 Line Graphic Display Window Arrow
Keys
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Intellian VSAT System
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Block Diagram of ACUBlock Diagram of ACU
Graphic VFD Module ( 2 40 )
Membrane Key (21)
ACU Board
AC DC
USBInterface
PC
Main MPU Gyro-CompassMPUISMC
Module
AC DCPower Supply
For BUC
DC +48V 300W
ModemMPU
USBInterface
DN"
Modem
AC DCPower Supply
DC +27V 150 W NMEA
InterfaceStep-By-Step
InterfaceSynchroInterface
SerialInterface
Modem(E2S)
Interface
BUCInterface
Antenna BUC PowerMODEM(Ethernet) GPS IN GPS OUTControl Port
Modem(232/422)Interface
MODEM(RS232 or RS422)
Heading
ControlPort
Console Synchro / SBS
Key FeaturesKey Features
z Reliable and Simplified Design Reduced Weight Balance Blocks Mi i i d th t t ti Minimized the system setup time Unlimited Azimuth Range Wide Elevation Range
z -15 ~ 120 (V110)z -20 ~ 120 (V130)
Simplified Designz Cabling
Vibration Shock Absorber
z Cablingz Pedestal
Fail-Safe Damper z Spring damper postz Vibration shock absorber
Spring Damper Post
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Intellian VSAT System
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Key FeaturesKey Features
z Enlarged Radome
Big Space between radome and reflector
Over 10cm
z Over 10cm of clearance to prevent reflector from colliding with dome
Highly Efficient Radomez Minimized radome loss < 1dB
z UV protection
Key FeaturesKey Features
z Enhanced Antenna Gain
Enhanced Gain & Xpol Isolation Characteristicsz Tx Gain : 41.3 dBi (V110) / 43.2 dBi (V130)
z Rx Gain : 40.2 dBi (V110) / 42.1 dBi (V130)
z X pol Isolation : Min.35 dB min
Supports various BUC z NJRC4W, 8W; CODAN 8W
S t i LNB Supports various LNBz NJRC Single LNB/ SMW Multi LNB
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Intellian VSAT System
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Key FeaturesKey Features
z Maximized RF Performance
Key RF components have been newly developed to maximize the RF fRF performance
z Band Pass Filter
z OMT
z WaveguideBand Pass Filter
LNB
OMT
Key FeaturesKey Features
z Extra Securities
Built-in Brakes for EL/CL Motor Spare Belts
Motor BrakeBLDC Motor Spare Belts
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Intellian VSAT System
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Key FeaturesKey Features
z With Brake vs without Brake
Without Brake
Key FeaturesKey Features
z With Brake vs without Brake
With Brake
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Intellian VSAT System
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Key FeaturesKey Features
z Modularized Design Main Controller
z Stabilize Control
z BLDC Driver
Signal Detector Modulez Narrowband Detector + DVB-S detector
ISMC Modulez Speed up the data communication betweenz Speed up the data communication between
antenna and the ACU
z 2.4 to 2.5GHz
Cable Interface Module
Key FeaturesKey Features
z Easy Maintenance Azimuth Belt
z Belt is easily changed due to the open azimuth pulley designz Belt is easily changed due to the open azimuth pulley design
Difficult to Replace Easy to Replace
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Intellian VSAT System
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Key FeaturesKey Features
z Built-in Slip Ring DC power is supplied through slip ring not through rotary joint
Rotary Joint : 2 ports Tx/ Rxz Rotary Joint : 2 ports Tx/ Rxz Slip Ring : 6 channels
2 channels for spare
Coaxial Rotary Joint 2 Port (TX, RX)
Slip Ring 6 Channel
(2 for Antenna Power 27 V) (2 for BUC Power 48V)
(2 Reserved for Future Use)
Key FeaturesKey Features
z Rack-Mountable ACU 19 inch rack-mount type Shi i t f Ships gyrocompass interface
z NMEA / Synchro/ Step-by-Step Modem Interface
z Ethernet port , RS-232C, I/O ports Supports Auto Beam Switch function
z iDirect OpenAMIP ver1.6 and more Satellites LibrarySatellites Library Built-in Power Supply for BUC
z Supply BUC power directly from ACUz No need to install external BUC power supply
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Intellian VSAT System
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Key FeaturesKey Features
z ACU supports various modem
Through a console port, a D-Sub Port, and an EthernetManufacturer Model No. Interface port ETC
iDirect INFINITI 5000 Console Port
iDirect X5 Console Port
Hughes HX200 Console Port
Comtech CDM-570/L Console Port
STM SatLink1910 D-Sub Port
Automatic Beam Switching (ABS) Manufacturer Model No. Interface port ETC
iDirect INFINITI 5000 Ethernet Port OpenAMIP
iDirect X5 Ethernet Port OpenAMIP
Key FeaturesKey Features
z Exclusive PC Control Program Various Auto Diagnosis Function
Encoderz Encoderz Motorz Tilt/ Gyro Sensorz Skew Controlz LNBz Antenna & ACU Powerz Modem Connection
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Intellian VSAT System
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Key FeaturesKey Features
z Remote Monitoring Antenna Status Access Remotely to ACU thru IP Network
Antenna Rx
Satellite Modem(Not supplied)
Antenna Control Unit
R t / N t k H b
LAN Cable
Router / Network Hub(Not supplied)
PC Program
System Diagram With 4W BUCSystem Diagram With 4W BUC
Tx + BUC Power (+24V)
Antenna Rx
Antenna Rx
Satellite Modem(Not supplied)
Antenna Control Unit
Modem Interface
ShipsGyrocompass(Not supplied)
NMEA
Antenna Unit
PC Interface
Internet
IP Phone
VideoConference
Streaming
( pp )
Router / Network Hub(Not supplied)
BUC Interface
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Intellian VSAT System
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System Diagram With 8W BUCSystem Diagram With 8W BUC
Tx
Antenna RxBUC Power
+48V
BUC Interface
Antenna Rx PC Interface
Satellite Modem(Not supplied)
Antenna Control Unit
Modem Interface
ShipsGyrocompass(Not supplied)
NMEA
Antenna Unit
BUC Interface
Internet
IP Phone
VideoConference
Streaming
Router / Network Hub(Not supplied)
Model No. Lo Frequencies (GHz)NJR2835S 10.75 GHz
Type Multibands LO Frequencies (GHz)
Available LNBsAvailable LNBs
SMW Multi-band PLL LNB NJRC Single-band PLL LNBNJR2835S 10.75 GHzNJR2836S 11.30 GHzNJR2837S 10.00 GHzNJR2839S 10.25 GHz
A 2 10.00 11.00B 2 10.00 10.75C 2 9.75 10.75E 2 9.75 10.60G 2 10.00 11.30H 3 10.00 10.75 11.30I 3 9.75 10.75 11.25J 3 10.00 10.60 11.05K 3 10.00 10.60 11.25L 3 9.75 10.00 10.60M 4 9.75 10.25 10.75 11.30N 4 9.75 10.00 10.75 11.30O 4 9 75 10 25 10 75 11 25
Model No. Lo Frequencies (GHz)NJR2843S 9.75 /10.6 GHz
NJRC Dual-band PLL LNB
Model No. Lo Frequencies (GHz)SPV-30SM 9.75/ 10.6 GHz
O 4 9.75 10.25 10.75 11.25P 4 10.00 10.50 10.75 11.25R 4 10.00 10.75 11.30 9.75S 3 9.75 10.60 11.30T 3 9.75 10.75 11.30U 3 9.75 10.50 11.25V 4 9.75 10.50 11.05 10.00Y 3 9.75 10.50 11.30
INVACOM Universal LNB
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Intellian VSAT System
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Tracking DemoTracking Demo
Power ON with Waves DemoPower ON with Waves Demo
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Environmetal Test Spec
1
Environmental Test Spec.v110/ v130 Technical Training
pIntellian Technologies
Environmental Test Spec.Environmental Test Spec.z EMC EN60945 & IEC60945 : 2002 ETSI EN 301 489 1 : 2002 08 ETSI EN 301 489-1 : 2002-08 CE : Conforms to EU Directive 89/ 336/ EEC FCC : Verified to CFR47: Part 15
z Regulations FCC 25.222 Eutelsat Characterization Eutelsat Characterization Meets DNV & Lloyd Spec
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Environmetal Test Spec
2
Cold TestCold Testz The antenna is tested in the chamber at low temperatures for a
defined duration
z No damage occurs to any parts, and all functions of the antenna can be operated normally during the test or after the test.
z Test Condition
Temperature Range -40C ~ 25C
Period : 2 hours @ -40C Cycle : 1 cycle
Chamber Graph
Dry Heat TestDry Heat Testz The antenna is tested in the high temperature chamber for the defined
duration.
z No damage to any parts occurs, and all functions of the antenna can be operated normally during the test or after the test.
z Test Condition
Temperature Range : +55C ~ 70C Period :
16 hours @ 55C,2 hours @ 70C
Cycle : 1 cycle
Chamber Graph
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Environmetal Test Spec
3
Damp Heat TestDamp Heat Testz The antenna is tested in the chamber, with high temperature and high
humidity, for a defined duration.
z No damage to any parts occurs, and all functions of the antenna can be operated normally during the test or after the test.
z Test Condition Pre-Conditioning :
+25C3C, over 95% R.H Raising Temp. (3 Hours 1/2 Hours) :
+25C2C +55C2C , over 95% R.H Maintaining Temp. (9 Hours 1/2 Hours) :
+55C 2C 93%3% R H+55 C 2 C , 93%3% R.H Temp. Fall (3 to 6 Hours) :
+55C 2C +25C 2C Maintaining Temp. (6 to 9 Hours) :
+25C2C, over 95% R.H Cycle : 2 cycles
Chamber Graph
Structure AnalysisStructure Analysis
Reflector AssemblyCross-Level Assembly
Reflector(shell)
Holder(shell)
Holder angle( h ll)
Cross-Level(solid)
CL Shaft(solid)
Elevation Assembly
Pedestal AssemblyBase Assembly
(shell)
Elevation(shell)
CL Holder(solid)
Pedestal Post(solid)
Pedestal Bottom(solid)
Base Pulley(solid)
Base Top & Bottom(solid)
Weight(mass)
Damping Mount(spring)
Analysis ModelingAntenna Modeling
Mode No. 1 2 3
Mode shape
Vibration Freq.(Hz) 11.66 12.04 16.57
Mode No. 4 5 6
Mode shape
Vibration Freq.(Hz) 27.80 33.20 40.74
Analysis Result (Vibration Analysis)
Acceleration 10g 15g 20g
Maximum Stress Level (Shaft)
Maximum Stress (MPa) 264.0 370.6 478.8
Maximum Stress Level (Cross-Level)
Maximum Stress (MPa) 95.9 135 174
Analysis Result (Shock Analysis)
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Environmetal Test Spec
4
VibrationVibrationz After a resonance search test to find the resonance frequency for each
axis is completed, the vibration endurance test begins (X,Y,Z).
z Test Condition Resonance Search
z 3.0mm Displacement @ 3 Hz ~ 13.2 Hzz 2.1g Acceleration @ 13.2 Hz ~ 50 Hzz Sweep Rate : Max 1 octave / minutez Axis : x, y, and z
Endurance Testz Test Frequency : At resonance frequencyz Endurance Time : 90minz Axis : x, y, and z
z-axis test
VibrationVibration
profile(f)
high-abort(f)
low-abort(f)
high-alarm(f)
low-alarm(f)
input2(f)
control(f)
8.9125
1.0000
gn
control(f)
50.003.00 10.000.0126
0.1000
Frequency (Hz)
input2(f): 30.1301 Hz, 5.8707 gn
Resonance Research Graph (z-axis) Resonance Sweep (z-axis)
9.325 Hz Resonance Endurance Test (z-axis) 29.15 Hz Resonance Endurance Test (z-axis)
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Environmetal Test Spec
5
ShockShockz Each axis (X,Y,Z) is tested for 5 times with
an impact accretion of 20g and for 1,000 times with an impact accretion of 10g .
z This test is to see if the product is rugged p ggenough to survive extreme loads during shipping, if dropped, from transporting, and severe sea conditions.
z Test Condition 20g Impact Accretion
z Pulse period : 11ms
20g Shock (z-axis)
z Number of shock 5 times each X, Y, Z axis (total 50 times)
10g Impact Accretionz Pulse period : 16msz Number of shock 1,000 times
each X, Y, Z axis (total 6,000times) 10g Shock (z-axis)
Environment VibrationEnvironment Vibrationz The antenna is tested in the chamber that keeps the temperature at
-40 degrees. After a resonance search test is completed to find the resonance frequency for each axis, the vibration endurance test is completed on all axis while at -40 degrees (X Y Z)completed on all axis, while at 40 degrees (X,Y,Z).
z Test Condition Resonance Search
z 3.0mm Displacement @ 3 Hz ~ 13.2 Hzz 2.1g Acceleration @ 13.2 Hz ~ 50 Hzz Sweep Rate : Max 1 octave / minutez Axis : x, y, and z
Endurance Testz Test Frequency : At resonance frequencyz Endurance Time : 90minz Axis : x, y, and z Resonance Sweep (Y-axis)
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Environmetal Test Spec
6
WaterproofWaterproofz The IPX6 test insures no water will enter the radome.z A high pressure hose with a 12.5mm nozzle delivers 100 liters/min
5% from a distance between 2.5 and 3 meters diffused to a circle ofapproximately 120mm for at least 1 min/m2 of test article with aapproximately 120mm for at least 1 min/m2 of test article with aminimum test duration of 3 minutes (based on IPX6)
z Test Condition : IPX6
Water Nozzle Diameter: 12.5mm Distance : 2.5 ~ 3m Flow : 100L/min 5% Duration : 1min/m2 over 3min
Waterproof (IPX6)
Salt Water TestSalt Water Testz Several key components of the antenna are tested for corrosion
resistance by subjecting to a salt water spray for 2 hours.z The components will have to survive for 7 days.z Test Condition Temperature Rage: 25C ~ 40C, 95%R.H Spray Time : 2 hours Duration : 7 days
z Tested Parts Rotary Joint Belt Guide BearingBelt Guide Bearing Bolts Cable Gland Motor Brake Radome Door Latch Stable Flexible Mount Salt Water Tester
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Environmetal Test Spec
7
Fatigue TestFatigue Testz Many key components of the antenna are
tested to see if there is any progressiveand localized structural damage thatoccurs when a material is subjected tooccurs when a material is subjected tocyclic loading.
z Test Condition
Load: 5,000N Frequency : 2 Hz # of Times : 1,000K
Stable Flexible Mount
z Tested Parts
Stable Flexible Mount
Fatigue Test
Tensile TestTensile Testz The key components of the antenna are
strained at a constant rate and the stressneeded to maintain this strain rate ismeasured Failure rates are identifiedmeasured. Failure rates are identified.
z Test Condition
Speed Range : 5mm/min ~ 8mm/min The speed will be applied differently,
depending on the components
z Test Parts
Tensile Test (Stable Flexible Mount)
Stable Flexible Mount Belts
Tensile Test (Belt)
-
Installation
1
Installationv110/ v130 Technical Training
Intellian Technologies
Selection of Installation site Selection of Installation site
z Minimize blockage
z Locate a flat platform that is strong enough to support the
antenna
z The mounting platform must be rigid
z Identify radiation hazard zones
-
Installation
2
Selection of Installation site Selection of Installation site
z Radar interference It is recommended to position the antenna at least 4 ft. above or
below the level of the radar and minimum of 15 ft. away from high power short wave radars
Radar Radar
RadarX
Selection of Installation site Selection of Installation site
z Antenna and Ships heading alignment The radome assembly should be positioned with the BOW marker
aligned as close as possible to the centerline of the ship.
Ships Heading
Variation from actual alignment can be compensated with the BOW Adjust settings in the ACU so precise alignment is not required.
BOW
AFT
-
Installation
3
Cable SpecificationCable Specification
z Antenna : 75 ohmsz Modem : 50 ohms
Unpack Wooden CrateUnpack Wooden Crate
z Remove the top panel from the wooden crate z Remove 12 pins from the hinges of wooden crate
Pin
Wooden Crate
-
Installation
4
Unpack Wooden CrateUnpack Wooden Crate
z Remove 8 shipping bolts, which mount the 2 accessory kit boxes to the pallet
Unpack Wooden CrateUnpack Wooden Crate
z Pallet should be lifted by a suitable size lifting equipment
19mm Spanner
19mm Spanner
-
Installation
5
Unpack Accessory Kit Box Unpack Accessory Kit Box
z Accessory kit box includes ACU, manual, CD, cables, bolts and washers etc.
Installation Kit BoxA t C t l U it Installation Kit Box Antenna Control Unit
V110 Dimensions V110 Dimensions
-
Installation
6
V130 Dimensions V130 Dimensions
Preparing V110 Support Post Preparing V110 Support Post
z Antenna mounting hole pattern
24 7 cm (9 7)
48cm (18.9)
24.7 cm (9.7 )
48
cm (1
8.9
)
24.7
cm (
9.7
)
48cm (18.9)
Radome Bottom
4- 1.4 (0.6) Holes
Mounting holes
24.7cm (9.7)
24.7cm (9.7)
Mounting Template
-
Installation
7
Preparing V130 Support Post Preparing V130 Support Post
z Antenna mounting hole pattern
24 7 cm (9 7)
54cm (21.3)
24.7 cm (9.7 )
54
cm (2
1.3
)
24.7
cm (
9.7
)
54cm (21.3)
Radome Bottom
Mounting holes
24.7cm (9.7)
24.7cm (9.7)
Mounting Template
4- 1.4 (0.6) Holes
Preparing the Support Post Preparing the Support Post
z The recommended thickness for the base plate should be above10t (1cm) or 0000 gauge
Cable Entry
100~
150
(40~
60)
Base Panel(1t)
20 (7.9)
15 (5
.9)
Unit: cm/inch
-
Installation
8
Install the Radome Install the Radome
z The antenna should be placed in BOW direction
Mounting the Antenna Mounting the Antenna
z Mount the antenna using the supplied hex bolt, flat washer and spring washer
M12 Hex. Bolt
Antenna Unit
D k
M12 Spring Washer
Deck
M12 Flat Washer
M12 Hex. Nut
19mm Spanner
-
Installation
9
Remove the Shipping Restraints Remove the Shipping Restraints z Remove the web strapc and tie wrapd from the pedestal as shown in
the photoz Do not turn on the antenna power before removing the shipping
restraints completelyrestraints completely
Step 1
Remove the Shipping Restraints Remove the Shipping Restraints z Remove the buckle
Step 2
-
Installation
10
Modem Tx Cable(From Modem)
Rotary #1 Tx Cable(From Antenna)
Cable Connections to Power Switch Unit Cable Connections to Power Switch Unit
Rotary #2 Rx Cable
On/ Off Switch
ACU Rx Cable(From ACU)
(From Antenna)
BUC Power Cable (OUT)(From Antenna)
Antenna Power Cable(From Antenna)
BUC Power Cable(IN)(From ACU)
Cable Connections Cable Connections
z Install the shrinkage guide and rubber gland z Zip tie cables securely to prevent interferencez Re-install the radome hatchz Re install the radome hatch
Shrinkage Guide
Rubber Gland
Cable Entry
-
Installation
11
Antenna Control Unit Dimensions Antenna Control Unit Dimensions
Cable connections between modem & antenna control unit Intellian provides iDirect cable in the antenna package
Modem Cable Connections Modem Cable Connections
Rear panel of iDirect Modem
Rear panel of Intellian Antenna Control Unit
-
Installation
12
IDirect Modem Connection Guide IDirect Modem Connection Guide
Cable Connection:Cable Connection: Make a cable connection as indicated above between the Console Connector (RJ-45)on the modem and the Console Connector (D-Sub9 Male) on the ACU.
Attention: 1) ACU sends GPS data (GPGLL) to iDirect modem for every 10sec.2) ACU is able to receive the Lock Status from modem.3) Do not connect the DB-9 (Male) adapter to PC serial port.
ACU Connector Guide ACU Connector Guide
-
Installation
13
Console Cable for Console Cable for iDirectiDirect ModemModem
4 GND1GND
ACU Console Modem Console Port
RJ-45MalePlug
4 GND
6 GPS+
RX LOCK2
DSUB9 PINMALE
1GND
2GPS+
RX LOCK 3
TX MUTE 4
GPS- 6 5 GPS-
Console Cable for Hughes ModemConsole Cable for Hughes Modem
3 GND1GND
ACU Console Modem Serial Port
DSUB15 PINMALE
3 rows
3 GND
12 GPS+
RX LOCK15
TX MUTE14
DSUB9 PINMALE
1GND
2GPS+
RX LOCK 3
TX MUTE 4
GPS- 6
-
Installation
14
Console Cable for Console Cable for ComtechComtech ModemModem
1 GND1GND
ACU Console Modem
DSUB15 PINFEMA
LE
2 rows
1 GND
Modem LOCK15
TX MUTE9
DSUB9 PINMALE
1GND
2GPS+
RX LOCK 3
TX MUTE 4
GPS- 6 7 Rx Comm
Integrated With iDirect INFINIT5000 Integrated With iDirect INFINIT5000
iDirect modem interface through the console port
Antenna Rx
Antenna Control Unit
Modem Interface Interface Protocol
GPS OUT + GPS OUT External Lock Tx Mute
Interface cable is supplied with the antenna
iDirect INFINITI 5000Internet / Email
antenna.
-
Installation
15
Integrated With iDirect X5Integrated With iDirect X5
iDirect modem interface through the console port
Antenna Rx
iDirect X5
Antenna Control Unit
Modem Interface
R t / N t k H b
Interface Protocol
GPS OUT + GPS OUT External Lock Tx Mute
Interface cable is supplied with the antenna.
Router / Network Hub
Internet / Email
Integrated With iDirect INFINIT5000Integrated With iDirect INFINIT5000
iDirect modem interface through OpenAMIP
Antenna Rx
Antenna Control Unit
Modem Interface(OpenAMIP)
iDirect INFINITI 5000
OpenAMIP Protocol
GPS Lock / Unlock Tx Mute Auto Beam Switching
ec 5000Internet / Email
-
Installation
16
iDirect modem interface through OpenAMIP
Integrated With iDirect X5Integrated With iDirect X5
Antenna Rx
Antenna Control Unit
R t / N t k H b
Modem Interface(OpenAMIP)
iDirect X5
OpenAMIP Protocol
GPS Lock / Unlock Tx Mute Auto Beam Switching
Router / Network Hub
Internet / Email
Integrated With Integrated With ComtechComtech
Comtech modem interface through the console port
Antenna Rx
Antenna Control Unit
Modem Interface PC Interface
Comtech CDM-570/L
Internet / Email
-
Installation
17
Integrated With Integrated With SatLinkSatLink 19101910
SatLink modem interface through the console port
Antenna Rx
Antenna Control Unit
Modem Interface
SatLink 1910
Interface Protocol
GPS
D-SUB 9in female connector is supplied with the antenna.
Internet / Email
-
ACU Operation
1
ACU OperationACU Operationv110/ v130 Technical Training
Intellian Technologies
z System Initialization
ContentsContents
z Monitoring Current Antenna Status
z Installation
z Antenna
S t llitz Satellite
z System
-
ACU Operation
2
z System Initialization
z Monitoring Current Antenna Status
z Installation
z Antenna
S t llitz Satellite
z System
Mode
ACU Soft Keys ACU Soft Keys
Return Function ArrowKeys
Number Keys
Status LEDS
USB(PC program)
MODE Enter Setup mode
RETURN Return to previous menu / option or save the adjusted settings.
FUNCTION Save the adjusted settings.
ARROW KEY (s) Select from the alternative options / To Increment or decrement the selected character to the desired value. OK To enter next step/ menu
NUMBER KEY(s) To input the numbers
z The soft keys on the front panel of ACU are presented as following;
INITIALIZE SAT POSITION INTELLIAN V60 OK
MRF
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-
ACU Operation
3
System Initialization System Initialization
1. Data communication is being established between the antenna and the ACU.
INTELLIAN TECHNOLOGIES INC. OKMRF
147
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0Antenna Control Unit
2. The ACU receives antenna information.
INITIALIZE - ANTENNA INFO INTELLIAN v110
147
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0Antenna Control Unit
3. The elevation angle is initialized.
INITIALIZE - EL POSITIONINTELLIAN v110
147
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0Antenna Control Unit
OKMRF
OKMRF
Antenna isuploading the data from ACU.
Elevation 45=>Sensor box 0
4. The azimuth angle is initialized.
INITIALIZE - AZIMUTH POSITIONINTELLIAN v110
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0Antenna Control Unit
5. The antenna returns to the target satellite position.
INITIALIZE SAT POSITION INTELLIAN v110
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0Antenna Control Unit
OKMRF
OKMRF
Go to home sensor
SEARCH2 113.0E KOREA_5 SIG:301 VL AZ:202.7( 202.7) EL: 48.3 SK:-72.0
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OKMRF
System Initialization System Initialization
TRACKING 113.0E KOREA_5 SIG:501 VL AZ:202.7( 202.7) EL: 48.3 SK:-72.0 Fn
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0Antenna Control Unit
7. The antenna has locked onto current satellite and is now tracking.
6. The antenna is searching for current satellite.
OKMRF
-
ACU Operation
4
z System Initialization
z Monitoring Current Antenna Status
z Installation
z Antenna
S t llitz Satellite
z System
Monitoring Current Antenna Status Monitoring Current Antenna Status z While the ACU power is on, it displays the current status of the antenna
Signal level shows SIG when tracking DVB carrier ; AGC when tracking NBD (SCPC) carrier
TRACKING 113.0E KOREA_5 SIG:501 VL AZ:202.7( 202.7) EL: 48.3 SK:-72.0 Fn
14
25
36
0OK
MR
Name of tracked satellite
VL refer to vertical low. Local frequency is decided by the supplied voltage from the LNB
AGC when tracking NBD (SCPC) carrier. If the signal is strong enough to be locked on, it shows z
7 8 9 Antenna Control Unit F
True azimuth degree: ( Relative azimuth degree + Ships heading )
Elevation Angle LNB Skew Angle
-
ACU Operation
5
NBD (SCPC) IF frequency (IF= RF- LO) of tracked satellite (i.e., 12470000KHz)
Bandwidth of tracked frequency (i.e., 1000 KHz)
Monitoring Current Antenna Status Monitoring Current Antenna Status
[PWR] ANT 26 4V LNB 13V + 0KH 1 2 3 M
NBD F:1247000 BW: 1000 SIG:301 004.53E 52.22N HDG:000.0 L:10000 Fn
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0Antenna Control Unit
OK
MRF
Current longitude, latitude and ships heading
LNB Local Frequency ( i.e.,10000MHz)
[PWR] ANT: 26.4V LNB: 13V + 0KHz ACU: 27.1V [POL] TX:V RX:H
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OK
MRF
LNB Voltage- Vertical Low: 13V+0KHz - Horizontal Low: 18V +0KHz- Vertical High: 13V+22KHz- Horizontal High: 18V +22 KHz
Antenna & ACU current operating voltage
TX polarity (VERTICAL) and RX polarity (HORIZONTAL)
Antenna model name , Antenna serial Number, PCU firmware version
Monitoring Current Antenna Status Monitoring Current Antenna Status
V1-1117Q ANT. Serial 1.00 VP-T100 ACU Serial 1.00(1.00)
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0Antenna Control Unit
OK
MRF
ACU model name, ACU Serial Number, ACU main firmware version (Satellite Library version)
-
ACU Operation
6
z System Initialization
z Monitoring Current Antenna Status
z Installation
z Antenna
S t llitz Satellite
z System
SETUP MODE ? YES NO
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OKMRF
Initial Setup Initial Setup z Enter Setup Mode (Press MODE Key) / Installation Menu
Antenna Control Unit
+ANTENNA +SATELLITE+SYSTEM +INSTALLATION
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0Antenna Control Unit
OKMRF
SELECT SATELLITE [1] KOREA_5 113E
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0Antenna Control Unit
OKMRF
Select the satellite that you wish to track.
LATITUDE LONGITUDE 37.00N 126.53E
147
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0Antenna Control Unit
OKMRF
Enter latitude (N/S), longitude (E/W) and ships heading information.However, the entry of ships heading it is not required when your system is connected to a NMEA0813 or 1:1 Synchro Heading Gyro Compass output.
-
ACU Operation
7
Select the Gyro Type as below; - NONE - NMEA- SYNCHRO 1:1- SYNCHRO 36:1
Initial Setup Initial Setup
HEADING GYRO TYPE000.0 NMEA
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0Antenna Control Unit OK
MRF
BOW ADJUST MODEM PORT 000 ETHERNET
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0
OKMRF
- SYNCHRO 90:1- SYNCHRO 360:1
7 8 9Antenna Control Unit
Select the Modem Port as below;- ETHERNET - RS422 - RS232
Input the difference between antennas bow and ships bow.
Variations from actual alignment can be compensated by using BOW ADJUST parameter.
Initial Setup Initial Setup
13V+0KHz 18V+0KHZ 10000MHz 11300MHz
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0Antenna Control Unit
OKMRF
Select the LNB local frequency for the corresponded LNB voltage power- 13V+0KHz
18V+0KH
Antenna Control Unit
13V+22KHz 18V+22KHz 11300MHz 09750MHz
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0Antenna Control Unit
OKMRF
- 18V+0KHz - 13V+22KHz - 13V+22KHz
-
ACU Operation
8
Initial Setup Initial Setup
LOAD ? YES NO
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0Antenna Control Unit
OKMRF
LOADING . . . DO NOT TURN OFF !
147
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0Antenna Control Unit
OKMRF
TRACKING 113.0E KOREA_5 SIG:301 VL AZ:202.7( 202.7) EL: 48.3 SK:-72.0 Fn
147
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0Antenna Control Unit
OKMRF
Select YES to load the user-defined information.
Do not turn off the ACU or antenna power switch while the system is loading the system information.
z System Initialization
z Monitoring Current Antenna Status
z Installation
z Antenna
S t llitz Satellite
z System
-
ACU Operation
9
+ANTENNA +SATELLITE 1 2 3 M
Manual Search Manual Search z Enter Setup Mode / Antenna Menu / Manual Search Menu
to find out the optimal signal level by adjusting antenna angles manually.
+SYSTEM +INSTALLATION 47
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0Antenna Control UnitOKR
F
+MANUAL SEARCH +SET SKEW +SEARCH PARAM +SET PARAMETERS
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0Antenna Control Unit
OK
MRF
STEP SIZE AZIMUTH ELEVATION AGC# 00.2 # 231.7 48.3 301 Fn
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0Antenna Control Unit
OK
MRF
Adjust azimuth and elevation angles.
Press Function key to save the settings once the maximum AGC/ SIG signal level is founded.
Antenna LNB Skew Angle Antenna LNB Skew Angle z Enter Setup Mode / Antenna Menu / Set Skew Menu
to calibrate or adjust LNB skew angle manually.
+MANUAL SEARCH +SET SKEW +SEARCH PARAM +SET PARAMETERS
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0Antenna Control Unit
SELECT SKEW TYPE CALIBRATION
147
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0Antenna Control Unit
SKEW SIGNAL: 180 20
14
25
36
0
OKMRF
OKMRF
OKMR
7 8 9 Antenna Control Unit FSelect Skew Type: Calibration or Manual Calibrate LNB skew angle once the control board, skew potentiometer or belt is replaced.
-
ACU Operation
10
+ANTENNA +SATELLITE 1 2 3 M
z Enter Setup Mode / Antenna Menu / Search Param Menu
to defined the search range.
Search ParameterSearch Parameter
+SYSTEM +INSTALLATION 47
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0Antenna Control UnitOKR
F
+MANUAL SEARCH +SET SKEW +SEARCH PARAM +SET PARAMETERS
147
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0Antenna Control Unit OK
MRF
SEARCH WAIT TIME INCREMENT STEP 030 0.80
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0Antenna Control Unit
OK
MRF
To define the time-out for automatic initiation of a search after the signal level drops below the pre-defined threshold value. (Range : 1 - 120 second)
Search ParameterSearch Parameter
SEARCH3 AZ SEARCH3 EL 1 2 3 M
SEARCH1 AZ SEARCH1 EL 400 06
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0Antenna Control Unit
OK
MRF
A search pattern will automatically be initiated when AGC/SIG falls below the current threshold setting (indicates that satellite signal has been lost)
Search is conducted in a two-axis pattern consisting of alternate movements in azimuth (AZ) and elevation (EL) as a forming expanding square.
003 04 4758
69
0Antenna Control UnitOKR
FSEARCH 2 is reserved for future use.
A search pattern 1 or 3 will be initiated according to which GYRO TYPE is selected and the existence of the gyro input.
threshold setting (indicates that satellite signal has been lost).
- Search 1 : a search pattern 1 will automatically be initiated when AGC / SIG falls below the current detect level threshold value.
- Search 3: a search pattern 3 will automatically be initiated when AGC / SIG falls below the current tracking level threshold value.
-
ACU Operation
11
Peak Level
Azimuth (AZ) Range
Search ParameterSearch Parameter
Noise Level
Detect Level
Tracking LevelElevation
(EL)Range
1
400AzimuthGyro Free Search (Search 1) Pattern
These parameters should only be changed by an authorized service technician. Improper setting of these parameters will cause your system to perform improperly.
6
400 Azimuth
c Elevation6
d
e
z Enter Setup Mode / Antenna Menu / Set Parameters Menu
to defined the antenna parameters.
Set ParameterSet Parameter
+ANTENNA +SATELLITE 1 2 3 M+SYSTEM +INSTALLATION 4
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0Antenna Control Unit+MANUAL SEARCH +SET SKEW +SEARCH PARAM +SET PARAMETERS
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0Antenna Control Unit
OK
MRF
ENTER PASSWORD- - - -
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0Antenna Control Unit
OK
MRF
OK
MRF
(Password: 1590)
Access to the password protected system. Setup parameters is only required after installation or repairs of your antenna system.
These parameters should only be changed by an authorized service technician. Improper setting of these parameters will cause your system to perform improperly.
-
ACU Operation
12
DETECT LEVEL TRACKING LEVEL 040 020
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0Antenna Control Unit OK
MRF
Set ParameterSet Parameter
DETECT NBD LEVEL TRACKING NBD 040 020
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0Antenna Control Unit OK
MRF
To define the threshold value of the signal detecting level and tracking level.
- Detect Level and Tracking Level should be defined when choose DVB on tracking signal. - Detect NBD Level and Tracking NBD should be defined when choose NBD (SCPC) on tracking signal.
Noise Level
Detect Level / Detect NBD Level
Tracking Level/ Tracking NBD
Peak Level
BOW ADJUST EL ADJUST 1 2 3 M
To offset the angle difference between the mechanical elevation angle and actual elevation angle. (Range : 0 - 360)
Set ParameterSet Parameter
IDLE MODE REBOOT ANTENNA OFF NO
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0Antenna Control Unit OK
MRF
BOW ADJUST EL.ADJUST 000 +0.0
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0Antenna Control Unit
OKRF
E t l k ti i f d th t d l k t t f th d id l i
To offset the angle difference between the antennas bow and the ships bow. (Range : 5)
Ext. lock active is referred that modem lock output from the modem provides a logic input via a voltage to the ACU to identify when it is on the correct satellite. This setting can be varied from modem to modem. (Refer to the modem manual for details.)
-
ACU Operation
13
Set ParameterSet Parameter
The rate sensor bias is to calibrate DC voltage output from the three rate sensors used to sense antenna motion in azimuth, elevation and cross-level axes.
+RATE SENSOR BIAS +TILT BIAS 147
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0A t C t l U it OK
MRF
The tilt bias is required to reset once the antenna control board, skew potentiometer or belt is replaced. Check to see if the bubble is in the center of the circular bubble level vial by adjust elevation and cross-level angles.
Antenna Control Unit
STEP SIZE ELEVATION CROSS LEVEL# 0.2 # 00.0 01.0
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0Antenna Control Unit
OKMRF
Bubble Level Vial
z Enter Setup Mode / Antenna Menu / Block Zone Menu
+ANTENNA +SATELLITE+SYSTEM +INSTALLATION
147
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0Antenna Control Unit
OKMRF
Set Block Zones Set Block Zones
+BLOCK ZONE +DIAGONOSIS 147
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0Antenna Control Unit
OKMRF
ZONE 1 BLOCK ON
147
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0Antenna Control Unit OK
MRF
AZ 1 START AZ 1 END EL 1 LIMIT 1 2 3 M AZ.1 START AZ.1 END EL.1 LIMIT 000 000 90
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0Antenna Control Unit
OKMRF
Up to 5 block zones is allowed to be programmed with relative azimuth and elevation sectors.
AZ.1 Start and AZ.1 End : This is the clockwise of the tow points. AZ.1 Start is where the relative azimuth starts and AZ.1 End is where the relative azimuth ends.
-
ACU Operation
14
+ANTENNA +SATELLITE+SYSTEM +INSTALLATION
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OKMRF
z Enter Setup Mode / Antenna Menu / Diagnosis Menu
Perform Antenna Diagnosis Perform Antenna Diagnosis
DIAGNOSIS FULL TEST FULL TEST ________________
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0Antenna Control Unit
DIAGNOSIS FULL TESTING 1 2 3
+BLOCK ZONE +DIAGONOSIS 147
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0Antenna Control Unit
Antenna Control Unit
OKMRF
OKMRF
MDIAGNOSIS FULL TESTINGFULL TEST
147
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0Antenna Control Unit
OKMRF
To choose either Full Test or Single Test.
DIAGNOSIS COMMUNICATIONCODE 101 RESULT : PASSED
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0Antenna Control Unit
OKMRF
Diagnosis Code :
Perform Antenna Diagnosis Perform Antenna Diagnosis
gCODE 101 : The data communication between the antenna and the ACU is tested.CODE 102 : The azimuth motor is tested. CODE 103 : The elevation motor is tested. CODE 104 : The cross-level motor is tested. CODE 105 : The azimuth encoder is tested. CODE 106 : The cross-level encoder is tested. CODE 107 : The gyro sensor is tested. CODE 108 : The tilt sensor is tested.CODE 109 : The sensor box motor is tested. CODE 110 : The LNB is tested . CODE 111 : The LNB skew motor is tested. CODE 112 : The sub-reflector is tested. CODE 113 : The antenna power is tested. CODE 114 : The ACU power is testedCODE 114 : The ACU power is tested. CODE 115 : The receiver power is tested.
(Example of Test Result : 2--)
Test means passed. Test means skipped.
(112 and 115 will only be applied to Intellian TVRO antenna systems) ? Test means under process. 2 Refer to diagnosis code 102 as shown above for occurred error explanation.
-
ACU Operation
15
z System Initialization
z Monitoring Current Antenna Status
z Installation
z Antenna
S t llitz Satellite
z System
z Enter Setup Mode / Satellite Menu/ Load Sat. Menu to select the desired satellite as the target satellite for tracking.
Load Satellite Load Satellite
+ANTENNA +SATELLITE 14
25
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0OK
MR+SYSTEM +INSTALLATION 4
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0Antenna Control Unit+LOAD SAT. +EDIT SAT.+ADD SAT. +CHECK NID
147
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0Antenna Control Unit
LOAD SATELLITE [1] KOREA_5 113.00E
147
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0Antenna Control Unit
OKRF
OKMRF
OKMRF
Press Up and Down arrow keys to select the desired satellite.
Antenna Control Unit
LOAD ? YES NO
147
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0Antenna Control Unit OK
MRF
-
ACU Operation
16
z Enter Setup Mode / Satellite Menu/ Edit Sat. Menuto edit satellite parameters.
Edit Satellite Edit Satellite
+ANTENNA +SATELLITE 14
25
36
0OK
MR
EDIT SATELLITE [1] KOREA_CS 113.00E
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0Antenna Control Unit
+SYSTEM +INSTALLATION 47
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0Antenna Control UnitOKR
F
OKMRF
+LOAD SAT. +EDIT SAT.+ADD SAT. +CHECK NID
147
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0Antenna Control Unit
OKMRF
Antenna Control Unit
LONGITUDE EDIT NAME 113.00E KOREA_5
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0Antenna Control Unit
OKMRF
DVB Verify will be only activated and applied when select DVB on tracking signal.- AGC : use signal level for satellite tracking- DVB Lock : use DVB Lock for satellite tracking- DVB Decode : use DVB Decode for satellite tracking
Edit Satellite Edit Satellite
DVB VERIFY SKEW OFFSET DVB DECODE +0.0
147
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0Antenna Control Unit OK
MRF
SELECT LOCAL TRACKING SIGNAL 11300MHz NBD
147
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0Antenna Control Unit
OKMRF
- DSS Decode : use DSS Decode for satellite tracking
RX POL TX POL VERT. HORI.
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0Antenna Control Unit
OKMRF
To select NBD or DVB on tracking signal
To select the polarity for both RX and TX pol.
-
ACU Operation
17
DVB Frequency, Symbol Rate and NID (Network ID) will only be activated when select DVB on tracking signal. NID: range is from 0x0000- 0xFFFF (HEX)
Edit Satellite Edit Satellite
DVB FREQ. SYMBOL NID 11747MHz 21300KHz 0x00AD
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0Antenna Control Unit OK
MRF
NBD FREQ. BANDWIDTH 01070.000MHz 01.000MHz
147
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0Antenna Control Unit OK
MRF
NBD Frequency and Bandwidth will only be activated when select NBD on tracking signal. NBD frequency is IF frequency = RF LO ( Local oscillator frequency of LNB)
z Enter Setup Mode / Satellite Menu/Add Sat. Menu to add the desired satellite as the target satellite for tracking.
Add Satellite Add Satellite
+ANTENNA +SATELLITE 14
25
36
0OK
MR
LONGITUDE EDIT NAME 116.00E KOREA_CS
147
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0Antenna Control Unit
+SYSTEM +INSTALLATION 47
58
69
0Antenna Control UnitOKR
F
OKMRF
+LOAD SAT. +EDIT SAT. +ADD SAT. +CHECK NID
147
258
369
0Antenna Control Unit
OKMRF
Input the targeted satellite orbit position (longitude) and name.
Antenna Control Unit
-
ACU Operation
18
- AGC: Frequency (O), Symbol Rate (X), NID (X) - DVB Only: Frequency (O), Symbol Rate (O), NID (X) - DVB Decode: Frequency (O), Symbol Rate (O), NID (O)
Add Satellite Add Satellite z To select DVB verification method as below for the targeted satellite;
SELECT LOCAL TRACKING SIGNAL 10000MHz NBD
147
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0Antenna Control Unit
OK
MRF
DVB VERIFY SKEW OFFSET DVB DECODE +12.0
147
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369
0Antenna Control Unit
OK
MRF
q y ( ), y ( ), ( )
Select LNB local frequency Select tracking signal between DVB and NBD
RX POL TX POL VERT. HORI.
147
258
369
0Antenna Control Unit
OK
MRF
Add Satellite Add Satellite
NBD FREQ. BANDWIDTH 01070.000MHz 01.000MHz
147
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0Antenna Control Unit OK
MRF
To select the polarity for both RX (Receive) and TX (Transmit) signal.
DVB FREQ. SYMBOL NID 11747MHz 21300KHz 0x00AD
147
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369
0Antenna Control Unit OK
MRF
It is required to input DVB frequency, symbol rate and NID if select DVB on tracking signal. (Symbol rate range: up to 45,000; NID range : 0x0000 0xFFFF)
It is required to input NBD frequency and bandwidth if select NBD on tracking signal. NBD frequency is IF frequency= RF- LO
-
ACU Operation
19
Check NIDCheck NID
+ANTENNA +SATELLITE+SYSTEM +INSTALLATION
147
258
369
0OK
MRF
z To verify the NID (Network ID) of the current tracking transponder.
7 8 9 Antenna Control Unit F+LOAD SAT. +EDIT SAT. +ADD SAT. + CHECK NID
147
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0Antenna Control Unit
OKMRF
[CHECK NID] F:12490 S:27490 0x00ADPRESS OK RECEIVED NID[0x0000]
147
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369
0Antenna Control Unit
OKMRF
37
PRESS OK function will only be activated when DVB Lock signal is confirmed by the antenna.
However, NO LOCK message will be displayed if DVB Lock signal cant be confirmed.
z System Initialization
z Monitoring Current Antenna Status
z Installation
z Antenna
S t llitz Satellite
z System
-
ACU Operation
20
+ANTENNA +SATELLITE 1 2 3 M
z Enter Setup Mode / System Menu/ Set Local Menu
to setup the LNB local frequency for the corresponded LNB voltage power.
Set Local Set Local
+SYSTEM +INSTALLATION 47
58
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0Antenna Control Unit +SET LOCAL +SET LOCATION
+MODEM PORT +BACKUP & RESTORE147
258
369
0Antenna Control Unit
13V + 0KHz 18V + 0KHz 10000MHz 11300MHz
147
258
369
0Antenna Control Unit
OKRF
OKMRF
OKMRF
13V + 22KHz 18V + 22KHz 10750MHz 09750MHz
147
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369
0Antenna Control Unit
OKMRF
LNB voltage power as below; 13V, 18V, 13V+22KHz (tone) ,18V+22KHz (tone)
z Enter Setup Mode / System Menu/ Set Location Menu
to setup the current position, ships heading and Gyro type.
+ANTENNA +SATELLITE 1 2 3 M
Set LocationSet Location
LATITUDE LONGITUDE 37.00N 126.50E
147
258
369
0
+ANTENNA +SATELLITE+SYSTEM +INSTALLATION
147
258
369
0Antenna Control Unit
OKMRF
OKMRF
+SET LOCAL +SET LOCATION +MODEM PORT +BACKUP & RESTORE
147
258
369
0Antenna Control Unit OK
MRF
7 8 9Antenna Control Unit
Set the current LATITUDE and LONGITUDE
-
ACU Operation
21
Entry of ships heading is not required when your system is connected to a NMEA0813 or 1:1 Synchro Heading Gyro Compass output
Set LocationSet Location
GYRO TYPE HEADING NMEA 000.0
147
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369
0Antenna Control Unit
OKMRF
To select the gyro type as below;
Gyro Type With Gyro Input Without Gyro Input Ground Test Search 3 Search 3
Others Search 3 Search 1
- None - NMEA- Synchro 1:1 - Synchro 36:1- Synchro 90:1- Synchro 360:1
z Enter Setup Mode / System Menu/ Modem Port Menuto select a proper communication port and protocol on the ACU to interface with the satellite modem.
Set Modem Port Set Modem Port
+ANTENNA +SATELLITE+SYSTEM +INSTALLATION
147
258
369
0Antenna Control Unit
OKMRF
+SET LOCAL +SET LOCATION +MODEM PORT +BACKUP & RESTORE
147
258
369
0Antenna Control Unit OK
MRF
USE MEDIATOR MODEM PORT 14
25
36
0OK
MR YES ETHERNET 47
58
69
0Antenna Control Unit OKRFModem port interface: -Ethernet -RS422-RS232
Protocol: -I/O Console -Open AMIP ( iDirect Modem)
USE MEDIATOR is to enable the usage of MEDIATOR if the antenna is connected to the Intellian dual VSAT Mediator. Note:
-
ACU Operation
22
Set Modem Port Set Modem Port
PROTOCOL GPS OUT SENTENCE I/O CONSOLE GPGLL
147
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369
0Antenna Control Unit OK
MRF
Protocol: - I/O Console - Open AMIP ( iDirect Modem)- Serial GPS
GPS Out Sentence- GPGLL- GPGGA - SIMPLE GPGGA
I/O CONSOLE : a protocol for interchanging of information (GPS Out, TX mute, and modem lock) between the ACU ( through Console port) and a modem.
OPEN AMIP: an ASCII based protocol developed by iDirect for interchanging of information between the ACU and a modem OpenAMIP is not intended for any purpose except to allow the
43
between the ACU and a modem. OpenAMIP is not intended for any purpose except to allow the ACU and a modem to perform synchronized automatic beam switching (ABS).
SERIAL GPS: a protocol for sending GPS Out information from the ACU ( through RS232/422 port) to a modem.
Use External Lock, External Lock Active and TX Mute Active menu will only be activated when select protocol as I/O Console. External lock active is referred that modem lock output from the modem provides a logic input via a voltage to the ACU to identify when it is on the correct satellite. This setting can be varied from modem to
Set Modem Port Set Modem Port
USE TX MUTE USE EXT. LOCK YES YES
147
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369
0Antenna Control Unit OK
MRF
EXT. LOCK ACTIVE TX MUTE ACTIVE LOW LOW
147
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369
0Antenna Control Unit OK
MRF
modem. (Refer to the modem manual for details.)
te a Co t o U t
A transmit inhibit out put from the ACU will disable/ mute the modem transmit via a voltage whenever the antenna is blocked, searching, or is mis-pointed 0.5 degrees from peak satellite position.
This setting can be varied from modem to modem. (Refer to the modem manual for details.)
-
ACU Operation
23
+ANTENNA +SATELLITE 1 2 3 M
z Enter Setup Mode / System Menu/ Backup & Restore
to backup or restore system settings.
Backup & Restore Backup & Restore
+SYSTEM +INSTALLATION 47
58
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0Antenna Control Unit
DEFAULT PROCESS TYPE LOAD DEFAULT
147
258
369
0Antenna Control Unit
OKRF
OKMRF
+SET LOCAL +SET LOCATION +MODEM PORT +BACKUP & RESTORE
147
258
369
0Antenna Control Unit OK
MRF
LOAD DEFAUTL SETTING 147
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369
0Antenna Control Unit
OKMRF
To select the Default process type as below; - Load Default : To restore the antenna back to factory default settings.- Backup User Data : To backup the antenna settings set by user. - Restore User Data : To restore the antenna by using the backup user data.
z Enter Setup Mode / System Menu/ View Version Menu to check current firmware version and serial number, for antenna and control unit as well as library version.
View Version View Version
+ANTENNA +SATELLITE+SYSTEM +INSTALLATION
147
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369
0Antenna Control Unit
OK
MRF
+VIEW VERSION 147
258
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0Antenna Control Unit
OK
MRF
[VER.] ANT: 1.00 - 1.00 LIB: 1.00ACU: 1.00 1.00 1.00
14
25
36
0OK
MR
ANT : ver 1.00 (PCU), ver 1.00 (STABILIZER)ACU : ver 1.00 (ACU_MAIN), ver 1.00 (ACU_MODEM), ver 1.00 (ACU_GYRO).
7 8 9 Antenna Control Unit F
-
VSAT PC Program
1
VSAT PC Programv110/ v130 Technical Training
gIntellian Technologies
Intellian PC Program Intellian PC Program z Connect via USB cable / Serial cable/ Ethernet cable between control
unit and PC/laptop.z Execute Intellian PC program icon.
Intellian program icon
-
VSAT PC Program
2
Operation Flow Chart Operation Flow Chart
Power on the ACU
The antenna is initialized at EL/CL
The customized satellite library is loaded at the antenna
before the shipping
Your customize satellite library is pre-loaded into each antenna prior to shipping
/potions.
The antenna is initialized at AZ
potions.
The antenna is initialized at default satellite position.
Does the antenna find
the peak level?Push the Function Key
Save the Satellite Information
Yes
Enter the SETUP modeNo
Enter the SETUP mode
Enter the SYSTEM menu
Enter the Backup & Restore menu
Backup the current status
Enter the Antenna menu
Enter the Manual Search menu
Find the peak level
Push the Function Key
Save the Satellite InformationEnd the Installation
Intellian PC Controller Software Intellian PC Controller Software z The Intellian PC Controller software is the interface to the ACU.z The GUI displays 9 sub-menus (controller menus).
-
VSAT PC Program
3
Data Communication
Communication InformationCommunication Informationz This menu is used to initiate communication between the ACU,
modem & PC/laptop.
Baud Rate Setting
Data Communication Status
Serial Port Selection
Serial Connection Connect / Disconnect Button
Modem Communication Type Selection Protocol for GPS to modem
Connect/Disconnect Network Button
IP AddressPort Number
Select serial for USB or Serial Cable, Network for Ethernet
(RS 232, RS422, Ethernet)
TX Mute: A transmit inhibit output from the ACU will disable/mute the modem transmit .
Controller Menu
Main MenuMain Menu
Displays Modem and Antenna Status for TX Enable
Monitoring Antenna Current Status
Display Signal Level (Tuner or NBD)
Antenna/ACU Model and Firmware Version
-
VSAT PC Program
4
Configuration File Configuration File vsvs Backup FileBackup File
z Configuration File xxxxxx.cfg Contains commonly used basic parameter settings
z Motor control gain, conical scan size, block zone, search parameter
z Backup File xxxxxx.ibf Contains all the parameters for a specific antenna
z Motor control gainsz Tracking Frequency Informationz Sensor Parameters : gyro offset, tilt offsetz Installation parameters : bow offset, etc
Each antenna will generate a unique file. This file should be stored in the ACU, and on the company network for back up, by serial number of the antenna
7
Configuration FileConfiguration File
z Loading the Configuration File
8
-
VSAT PC Program
5
Configuration FileConfiguration Filez The basic parameter settings are displayed prior to the upload, all or
some can be uploaded. The values in the fields can be changed based on your application.
Upload control gains for AZ
9
Upload all parameters Upload control gains for all axis
Backup FileBackup Filez Back up the antenna to the ACU, and to the PC for network storage. Two files
are created on the PC.
10
1.V Series Information Back Up v610030012.ibf : backup file for restore2.V Series Information Back Up v610030012.rpt : readable backup file
-
VSAT PC Program
6
Backup FileBackup File
z What is contained in the backup file? Firmware version and serial no. Satellite information : tracking frequency polarization etc Satellite information : tracking frequency, polarization, etc Antenna information
z GPS, headingz LNB informationz Search parametersz Rate sensor bias
Til bi E h t h diff t lz Tile sensor biasz Elevation adjustz Installation adjustments : bow offsetz Motor control gains
ACU information
Each antenna has different values.
Bow offset will offset the difference between the antennas bow marker, and exact position of the ships bow.
Position & Manual Search Position & Manual Search
Displays the current GPS position and the Ships heading. Check Edit GPS to edit GPS information and press Set GPS button
Manually move the antenna azimuth and elevation position and LNB skew angle preciously by degrees or fractions of degrees by setting the value in this box
LNB skew information
Skew control sensor calibration
or fractions of degrees by setting the value in this box.
The current antenna absolute AZ and EL position and relative AZ and LNB skew angle. The absolute azimuth position of the antenna is the sum of ships heading and antenna relative position..
Set the ships heading device here, or set up the antenna for Ground Test
-
VSAT PC Program
7
Heading DeviceHeading Device
z Heading Device Option None NMEA NMEA Synchro Ground Test
No Device NMEA/Synchro Ground Test
13
No Device NMEA/Synchro Ground TestWith heading Search 1 Search 3 Search 3
Without heading Search 1 Search 1 Search 3
Search 1 : Antenna will search by setting initial elevation based on GPS location, and rotatingthe azimuth until the target frequency is found and locked or decoded.
Search 3 : Antenna will search by moving precisely to the target satellite position calculated by the heading.
Heading DeviceHeading Device
z Gyro-Free Satellite Search Feature Search for the target satellite without external heading device input. Satellite identification is made thru DVB decode or RX lock from Satellite identification is made thru DVB decode, or RX lock from
the modem.
z Reduced installation time Select a reference satellite with a DVB transponder from the library
(Intelsat9, G19)
After the reference satellite is acquired, automatic calculation of BOW offset can be done.
z Fail safe redundancy In cases where the ships compass fails, the Gyro-Free Search
function automatically engages, preventing loss of satellite signal.
-
VSAT PC Program
8
Heading DeviceHeading Device
z Gyro-Free Satellite SearchingSensor Initialize
EL Initialize
CL Initialize
AZ Initialize
Searching 1Searching 1
Searching 3
Tracking
Heading DeviceHeading Device
z Satellite Searching based on Heading Data
Sensor Initialize
EL Initialize
CL Initialize
AZ Initialize
Searching 3
Tracking
-
VSAT PC Program
9
PolPol Sensor CalibrationSensor Calibration
z When skew module is replaced, the sensor must be calibrated.
Satellite name, orbit position (longitude) and satellite skew offset
DVB Tracking FrequencyDisplays current LNB
Tracking Information of SATTracking Information of SAT
DVB Tracking Frequency
NBD Tracking Frequency
LNB Local Frequency
Displays current LNB local frequency and
supplied LNB power
Set RX/TX polarity and signal detection type c
d
e
3. While in Setup mode, check the Edit Enable box to set the desired value for each parameter you wish to edit. After the changes are made, click Edit Satellite Information button to save the current setting.
LNB Local Frequency
1. Base Local : Displays the local oscillator frequency of NBD RX2. Local Frequency : Select the LNB type. Multi band LNB are preprogrammed.
-
VSAT PC Program
10
LNB SettingLNB Setting
SMW R type
NJRC Dual Band : NJRC 2843S
NJRC Single Band : NJRC 2843S
Satellite Tracking InformationSatellite Tracking Information
Sat info on ANT
TEL11 H
AMC6_H
Library on ACU
sat namelongitudelocal freq.tracking freq
Antenna Control Unit (ACU)
TEL11_HTEL14_VGLX19_VAMC6_HAMC6_V
-
VSAT PC Program
11
A roll down list of all satellites in the currently loaded library
Tracking Information of LibraryTracking Information of Library
Satellite Name, Longitude and LNB Skew Offset
DVB Signal Tracking Mode :Set Frequency, Symbol rate ,NID and Verify Type for the satellite that you wish to track.
Set LNB local frequency by selecting corresponding voltage power
Select polarity for RX and TX and
NBD Signal Tracking Mode :Set L band frequency and Bandwidth for the satellite that you wish to track.
RX and TX and Signal Detector for Tracking
Tracking Information of LibraryTracking Information of Library
X YY
xxx.lib
Z[\
XZ[
\\ 1. Get Data From ACU : Retrieves data from the ACU, displays it on the PC 2. Load Satellite : Loads selected data to antenna from ACU 3. Open Library From PC : Opens a stored library file on the PC. 4. Upload Library to ACU : Uploads the opened library file into ACU. 5. Save Library to PC : Saves the current library file from the ACU, to the PC.
-
VSAT PC Program
12
Tracking Information of LibraryTracking Information of Library
z Quick Setup Satellite Information using Library on ACU
Get Data From ACU X Z Select Target Satellite Load Satellite
X Y Z
Setup DVB(Tuner)
Version, Tracking Parameter & Block Zone Version, Tracking Parameter & Block Zone
Setup DVB(Tuner) detect and tracking threshold
Block Zone Setting
Setup NBD detect and tracking threshold
Voltage on ACU and Antenna
Antenna and ACU firmware and library version.
Product Information with serial number
-
VSAT PC Program
13
DiagnosisDiagnosis
z Diagnosis Result
: PASS
: FAIL
: under Process
: skip (for TVRO system)
Sensor AdjustmentSensor Adjustment
z When is sensor adjustment needed? After replacing a control board or sensor board When the EL or CL is not within the proper range When the EL or CL is not within the proper range. 3 Gyro Rate Sensors
2 Tilt Sensor wrong gyro offset
26
-
VSAT PC Program
14
Sensor AdjustmentSensor Adjustmentz Make idle mode Releases the BLDC motor brakes while in Setup mode.
The antenna moves freely when in idle mode.
R t bi h kz Rate sensor bias check Make sure that the antenna is placed on a rigid and level platform. During the calibration process, avoid any antenna motion.
z Tilt sensor bias Move antenna to zero EL angle by
pressing the Ready button
Bubble sensor can now be centered by pressing arrow buttons.
z Set El adjust The elevation adjust is to offset
any mechanical difference between
the displayed elevation and actual elevation angle.
27
X\
Y[Z
Conical ScanningConical Scanning
z Conical Scanning The antenna continuously samples the signal in a circular pattern,
finding and staying on the peakfinding and staying on the peak.
28
-
VSAT PC Program
15
History FileHistory File
z Debug File Generation Save and send to Intellian for troubleshooting.
Debug ON
Save as File
History FileHistory Filez Graph File Generation Monitor and save : AZ, EL, Signal Level, GPS, or heading. Useful to determine
at what heading blockage occurs, etc.
Save as File link\Save Graph Info_20100721_114454.txt
-
Firmware Update
1
Firmware Updatev110/ v130 Technical Training
pIntellian Technologies
PCU
System FirmwareSystem Firmware
STAB
ACU LIB
Antenna Control Unit (ACU)
GYRO MODEM
2 CPU on Antenna3 CPU on ACU1 Memory on ACU
-
Firmware Update
2
Use the Intellian supplied SatUploader Program
To install firmware onto the system, you must install a USB driver first. The five firmware
System FirmwareSystem Firmware
files can be updated in any order. Do not mix files from a previous release, with new files. The firmware categories of Intellian v-series are below;
Firmware of Antenna Control Unit 1) ACU Main MPU (Main processor Unit) : File Format : ACU_xx_xx_MAIN_xx.fw2) ACU Gyro : File Format : ACU_xx_xx_GYRO_xx.fw3) ACU Modem : File Format :ACU_xx_xx_MODEM_xx.fw
Firmware of Antenna UnitFirmware of Antenna Unit 1) Antenna PCU (Pedestal Control Unit) : File Format :CTR_xx_xx_PCU_xx.fw2) Antenna Stab (Stabilizer) : File Format : CTR_xx_xx_STAB_xx.fw
Satellite Library File1) Library : File Format : VSeries_Intellian Library_xx_xx.ilf
RF Cable Connect RFcable from the antenna base to ANTENNA RX connector
To upgrade the ACU Main MPU Firmware
Upgrade System FirmwareUpgrade System Firmware
Laptop/ Computer
Antenna Control Unit (ACU)
Antenna
Connect RFcable from the antenna base to ANTENNA RX connector on the rear of ACU.
p p pUSB Cable
Connect USB cable from "PC" USB connector on the front panel of ACU to the USB connector on your Laptop/ PC.
-
Firmware Update
3
Check which COM port you use Enter Control Panel/ System/ System properties/Device Manager
Upgrade System FirmwareUpgrade System Firmware
Intellian Proprietary and Confidential 5
Execute SatUploader 5.9.exe to upload firmware.
Target
Check Windows Device Manager to see which COM port you are using and select it.
Ensure CONNECT check box is checked.
Upgrade System FirmwareUpgrade System Firmware
Target Icon
In order to upload firmware onto ACU Main MPU,
Select USB Port as PC Port.
Select Target File as Firmware.
Click Target Icon until it shows "0".
Again, double check to see if Target shows ACU Main.
S/W ON
Intellian Proprietary and Confidential 6
Power Cable
Turn on ACU S/W (switch) to power up the ACU.
-
Firmware Update
4
After turning ACU power on,
Ensure CONNECT blue dot is displayed. Click "TARGET FILE" button once it is activated.
Upgrade System FirmwareUpgrade System Firmware
To find a correct firmware file that you wish to upload in the file folder.
Intellian Proprietary and Confidential 7
File Format : ACU_xx_xx_Main_xx.fw(Example : ACU_VP_T1XX_MAIN_1.04.fw)
Click "UPLOAD" button once it is activated.
Upgrade System FirmwareUpgrade System Firmware
S/W OFF
Intellian Proprietary and Confidential 8
Power Cable
Turn off ACU S/W (switch) once the firmware is completely uploaded.
-
Parts Replacement Guide
1
Parts Replacement GuideParts Replacement Guidev110/ v130 Technical Training
Intellian Technologies
z Antenna BUC LNB
Replace Parts ListReplace Parts Listz Control Module of Antenna Main Control Unit NBD Unit
Feed Wave Guide Skew Assembly Azimuth Drive Motor & Belt Cross Level Motor & Belt Elevation Drive Motor & Belt
ISMC Unit Level Sensor Box
z Antenna Control Unit (ACU) ACU Main Board
Slip Ring Rotary Joint Home Sensor
VFD Module USB Interface Board Noise Filter Power Module
-
Parts Replacement Guide
2
z Antenna BUC LNB
z Control Module of Antenna Main Control Unit NBD Unit
Feed Wave Guide Skew Assembly Azimuth Drive Motor & Belt Cross Level Motor & Belt Elevation Drive Motor & Belt
ISMC Unit Level Sensor Box
z Antenna Control Unit (ACU) ACU Main Board
Slip Ring Rotary Joint Home Sensor
VFD Module USB Interface Board Noise Filter Power Module
BUCBUC
Tools for replacementz Long nose pliersz Allen key 3mm/ 6mmz Allen key 3mm/ 6mm
-
Parts Replacement Guide
3
BUCBUC
1. Cut cable ties 2. Detach 2 cables
3. Unscrew the 4 bolts connecting the wave guide
4. Take the BUC assembly off by unscrewing 4 bolts
BUCBUC
Make sure not to lose the O-ring (Use the O-ring which is provided with the BUC)
One bolt is shorter from the others, it fits on the upper right corner
The BUC assembly can be adjusted to align the wave guide
-
Parts Replacement Guide
4
LNBLNB
Tools for replacementz Allen key 3mmz Spanner 11mmz Spanner 11mm
LNBLNB
1. Detach the Cable 2. Unscrew the 4 bolts that hold the LNB
V-series uses 3 types of O-rings
Make sure not to lose the O-ring(Use the O-ring which is provided with the LNB)
BUC : NJRC, Codan (O-ring is provided with the BUC)
LNB : SMW, NJRC (O-ring is provided with the LNB)
Wave Guide /Flexible Wave Guide/Rotary Joint: Standard - AN24
-
Parts Replacement Guide
5
FeedFeed
Tools for replacementz Phillips screwdriver
FeedFeed
1. Remove the 4 screws that hold the Feed
The inner screws hold the feed, not the outer ones
When mounting the complete feed assembly to the reflector, align it so that the skew is in the middle of its range of motion
-
Parts Replacement Guide
6
Wave GuideWave Guide
Tools for replacementz Allen key 3mmz Nut driver 7mmz Nut driver 7mm
Wave GuideWave Guide
1. Remove the 4 bolts that mate the waveguide with the BUC
2. Remove all 4 bolts that are connected to the Flexible wave guide
3. Remove the bracket to release the flexible wave guide
-
Parts Replacement Guide
7
Wave GuideWave Guide
While assembling make sure to align the wave guides straight, otherwise the flexible wave guide may break
The flexible waveguide can be adjusted
Skew AssemblySkew Assembly
Tools for replacementz Allen key 3mmz Spanner 11mmz Spanner 11mmz Spanner driver 7mmz Nipperz Driver positive
-
Parts Replacement Guide
8
Skew AssemblySkew Assembly
1. Cut off the cable ties2. Disassemble the ground3. Detach the cables
4. Unscrew the 4 bolts connecting the rotary joint to the wave guide
5. Unscrew the 4 bolts connecting the rotary joint to the Skew assembly
6. Take off the feed (refer to replacing the feed)7. Unscrew the 4 mounting screws
Skew AssemblySkew Assembly
Make sure to hold on the skew assembly
While assembling make sure to leave enough slack in the cable
Make sure not to lose the O-ring(O-ring is AN24 standard)
Match the orientation of the rectangle
When assembling the Skew assembly, fasten in the position seen above
-
Parts Replacement Guide
9
Azimuth Azimuth Drive Motor & BeltDrive Motor & Belt
Tools for replacementz Allen key 2mmz Allen key 4mmz Allen key 4mmz Spanner 11mmz Nipperz Driver positive
Azimuth Drive Motor & BeltAzimuth Drive Motor & Belt
1. Cut off the cable ties2. Detach the cables
3. Unscrew the 4 bolts connected to the pedestal
4. Take the AZ Assembly off by unscrewing 4 bolts
-
Parts Replacement Guide
10
Azimuth Drive Motor & BeltAzimuth Drive Motor & Belt
3mm 1mm
The cut should match with the bolt The Motor and pulley gap is 1 mm The Encoder and pulley gap is 3 mm Belt Tension is 15~35 N
The BUC assembly can be adjusted to align the wave guide
Cross Level Motor & BeltCross Level Motor & Belt
Tools for replacementz Allen key 2mmz Allen key 4mmz Allen key 4mmz Spanner 11mmz Nipperz Driver positive
-
Parts Replacement Guide
11
Cross Level Motor & BeltCross Level Motor & Belt
1. Cut off the cable tie2. Detach the cables
3. Unscrew the 2 bolts connecting the pedestal
4. Cut the cable tie to replace the Elevation motor belt
The Motor and pulley gap is 1 mm Belt Tension is 15~35 N
Elevation Motor & BeltElevation Motor & Belt
Tools for replacementz Allen key 4mmz Spanner 11mmz Spanner 11mmz Nipperz Driver positivez Driver negative
-
Parts Replacement Guide
12
Elevation Motor & BeltElevation Motor & Belt
1. Cut off the cable ties2. Detach the cables
3. Unscrew grounds and cut off cable ties
4. Take the Cross Level Assembly off by unscrewing 4 bolts
5. The CL belt can be replaced with the spare part without disassembling the arm
Belt tension is 30~50 N
Pulley gap: 3mm
Slip RingSlip Ring
Tools for replacementz Allen key 3mm/ 4mmz Spanner 8mmz Spanner 8mmz Driver positive
-
Parts Replacement Guide
13
Slip RingSlip Ring
1. Detach the 2 cables