vacuum handling systems solutions for the automotive industry

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Ergonomic Handling Solutions

Vacuum Handling Systems Solutions for the Automotive Industry

Schmalz

The World of Vacuum Technology

A systematic focus on our customers, groundbreaking innovations, outstanding quality and comprehensive consulting expertise make Schmalz one of the world’s leading partners for vacuum technology in the field of automation, handling and clamping technology. We inspire our customers by showing how vacuum technology can be used to design more efficient production processes. Our in-depth conversations with our customers help us to develop products and solutions that are optimally tailored to their individual requirements. With our certifications, including ISO 9001 for quality management, ISO 14001 for environmental management and ISO 50001 for energy management, we guarantee our partners internationally standardized and sustainable processes and ensure the highest standards of quality.

Vacuum Handling Systems In numerous sectors, Schmalz vacuum lifters are helping to ensure safe and health-conscious handling of loads. At your request, Schmalz can provide you with a complete handling solution along with a perfectly coordinated crane. Download the brochure online or request a paper copy at: www.schmalz.com/catalogs

Schmalz Media Center video.schmalz.com See Schmalz’s vacuum handling systems in action. In our media center, you can access application examples from your industry in just a few clicks – user-friendly, informative and practical.

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Contents

Solutions for the Automotive Industry Processes and applications

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Vacuum Tube Lifters Jumbo Quick and efficient movement of workpieces weighing up to 300 kg

7

Vacuum Lifting Devices VacuMaster Safe and ergonomic handling of heavy loads weighing up to multiple tons

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Aluminium Crane systems Perfectly matched aluminum overhead crane systems and jib cranes for your handling system

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Solutions for the Automotive Industry

Processes and Applications

Process Steps in the Automotive Industry

Press Shop In the automotive industry, the press shop is where metal sheets (plates) are turned into pressed parts such as hoods, roofs, and much more. In this process step, Schmalz vacuum tube lifters are used to place pressed parts such as cross beams, roofs, and hoods into the provided transport containers. The tube lifters are equipped with special suction cups which do not deform the components and can adapt to free-form surfaces. They are able to apply extremely high lateral forces even on oiled surfaces. This ensures flexible handling of the components in a rapid and safe manner.

Disposal on the press line

Press shop

Assembly

Logistics

Third-party manufacturing (Tier 1)

Body

construction Paint shop

Plastic part manufacturing

Pre-assembly

Mechanical workshops




Body Construction Depending on the level of automation, the body in white produced during body construction is frequently manufactured with the aid of industrial robots. Schmalz vacuum tube lifters are particularly useful in the case of a minimal level of automation, but their main application in the field of body making is as an emergency strategy. In this process step, Schmalz vacuum tube lifters are used to transfer car body parts from load carriers into specific equipment or to load welding cells.

Handling of car body parts

Paint Shop Virtually all process steps in the paint shop are now fully automated, though barrels and other small containers can still be found in most cases. The tube lifter JumboFlex is the ideal tool for handling these small containers. Schmalz vacuum tube lifters are the perfect solution for handling smaller containers, such as barrels, in paint shops.

Handling of barrels

Plastic Part Manufacturing Granulates, semi-finished products, and even complete assemblies are handled in the field of plastic part manufacturing. Schmalz vacuum tube lifters are ideally suited to handling assemblies, bags, and semi-finished products such as tanks.

Handling of tanks




Assembly and Final Assembly Manual work is a prominent part of assembly processes. The demands placed on an assembly worker are very high. Consequently, the potential health hazards are also significant. Yet handling solutions are only accepted if they do not impact upon productivity. As a result, simple operation, safety, and dynamic performance are core requirements. In this assembly environment, Schmalz tube lifters are used to transport the workpieces. The vacuum tube lifters are employed in virtually all handling processes outside the vehicle:

Handling of windshields

Handling of brake disks Handling of batteries

Logistics The production logistics in an automotive plant ensure the smooth and punctual flow of materials. The complete spectrum of parts is affected by the production logistics. The workpieces must be made available on the line either as sorted parts or in sequences. Vacuum technology from Schmalz implements these processes either manually or automatically. The dynamic performance of tube lifters ensures that everything arrives at the right time.

Handling of oil cans

Handling of small load carriers

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Vacuum Tube Lifter Jumbo

Quick and efficient movement of workpieces weighing up to 300 kg

Application Fast and frequent lifting and moving of workpieces weighing up to 300 kg, for example: Handling of workpieces such as tanks, glass panels,

exhaust systems, etc. as part of internal logistics processes

Loading and unloading of load carriers, dollies, machining tools

Your Benefits Increased productivity thanks to reduced handling

and loading times Secure, damage-free gripping with vacuum

technology Minimization of downtimes due to employee injury Enhanced employee motivation Handling by just one person

Product Overview Three different models for a variety of applications: JumboFlex, JumboErgo, and JumboSprint differ in the form and function of their operator handles, with each model designed for specific applications.

JumboFlex One-hand operation for smaller

workpieces such as tanks, glass panels, and exhaust systems

Max. lift capacity of 20 kg, 35 kg, and 50 kg

JumboErgo For workpieces with different

formats such as cardboard boxes, barrels, and windshields

Max. lift capacity of 35 kg to 300 kg

JumboSprint For compact workpieces such as

bags and raw rubber bales Max. lift capacity of 35 kg to

300 kg

Vacuum tube lifter JumboErgo


Vacuum Tube Lifter JumboFlex Battery

Handling of Starter Batteries

Application Handling of starter batteries of various sizes and

geometries Commissioning of starter batteries at the system

supplier Just-in-sequence provisioning at the automotive

manufacturer Use at distributors in the spare parts business

Ergonomic handling of starter batteries

Schmalz Solution Vacuum tube lifter JumboFlex with ergonomic

one-hand operation Special area gripper with sealing foam for starter

batteries with varying cover geometries No retooling necessary for different battery sizes

and geometries No space required between batteries thanks to

vacuum gripping from above Also usable when mechanical solutions fail, for

example in the case of high packing density and batteries without handles

Max. load of complete system: 27 kg

Ergonomic one-hand operation of JumboFlex Battery

Complete system JumboFlex Battery The system

JumboFlex Battery was designed with special components to fit all safety regulations

Area Gripper JumboFlex Battery Universal gripper for

handling virtually all types of starter batteries

Sealing foam Highly durable, flexible

sealing foam to maximize the number of batteries than can be handled

Type Max. lift

capacity [kg] Workpiece

format Standard sizes

Max. lifting speed [m/min]

Max. lifting height [mm]

Height [mm]

Lifting Ø [mm]

JumboFlex Battery 27 LN1 – LN5 60 1,800 2,800 120


Vacuum Tube Lifter JumboErgo

Disposal on the Press Line

Application Frequent and rapid lifting and movement of

workpieces up to 300 kg Removal of components from press outlet conveyor

and their loading into provided workpiece carriers Handling of large and heavy components, such as

roofs, floors, and structural parts Can be used as a production aid or emergency

strategy

Ergonomic handing of floor parts with JumboErgo

Schmalz Solution Vacuum tube lifter JumboErgo for large-area

components Special automotive suction cups for sheet metal are

highly adaptable and offer extremely high lateral forces on oily surfaces, while the structure of the friction surface prevents deformation

The suction cups were developed specifically for press and body shop applications

Extremely quick handling to match the performance of state-of-the-art presses and their stroke rates

Ergonomic handling of roofs with JumboErgo

Bell-shaped suction cup (Elastodur) Suitable for very oily

surfaces Very high lateral forces Adaptable Extremely robust

Suction cup for sheet metal applications (NBR) Very high lateral forces Long service life Wide product range

Modular gripping system Lightweight gripper

construction thanks to aluminum sections

Low-height and sleek design thanks to beams with integrated vacuum

Suction cup connections Diverse suction cup

connections (spring plunger, rigid, articulated, etc.)

Freely positionable


Tube Lifters JumboFlex and JumboErgo

Handling of Automotive Glass

Application Handling of vehicle glass (front and rear

windshields) of various sizes and geometries Commissioning of glass panels at the system



Ergonomic handling of front windshields

Schmalz Solution Vacuum tube lifter JumboFlex with ergonomic one-

hand operation for vertical applications Vacuum tube lifter JumboErgo with two-hand

operation for horizontal handling Special glass suction cups designed to leave

minimal marks when handling glass No retooling necessary for different glass panel

sizes and geometries Rapid handling with JumboFlex

(up to 300 pics per hour possible)

Ergonomic one-hand operation of JumboFlex with rotation

Ergonomic workspace with swiveling vacuum workbench

Ergonomic control handle for horizontal handling


Modular double gripper Various suction cup

types can be combined to suit the individual application

Suction cups can be applied at variable lengths

Rigid four head suction gripper Dynamic handling

solution Optimum sequencing

solution For handling glass

panels from the load carrier into the vehicle or for loading a robot cell

Four head suction gripper with rotation unit Continuous rotation of

glass panels without coiled cables or hoses

Turning glass panels by 180°

Swiveling workpieces by 90° At the push of a button,

the pneumatic swiveling unit PSE enables safe and ergonomic swiveling of workpieces weighing up to 120 kg

Suction plates SGF For use on glass with a

very high lateral force Suction plates for

automated and manual handling of glass

Suction cup covers SU Suction cup covers for

handling glass without leaving marks on the surface

Bellows suction cups for glass SAB HT1 Special HT1 material

leaves no marks High lateral forces Temperature resistant

up to 170°C

Swiveling workbench PVT Swiveling of the work-

piece by 180° Foot pedal for

operation Pneumatic or electrical

vacuum generation

Marks left by HT1

Marks left by nitrile PVC (widely used material in the glass industry)

Handling without / with minimal marks The marks left by a suction cup are dictated by its design and its material. The design affects the behavior of the suction cup when lifting and depositing a workpiece – the relative movement of the sealing lip on the glass surface. The more movement occurs, the greater the risk of marks, either due to the material itself or the environmental dirt that has settled on the suction cup. Of course, the material of the suction cup also has a huge impact on the marks that it leaves. The HT1 material from Schmalz produces excellent results in this regard – mark-free and minimal chemical fingerprint.


Vacuum Tube Lifter JumboFlex

Handling of Cardan Shafts

Application Handling of cardan shafts of various sizes and

geometries Handling device for the production of cardan shafts Handling device for sequencing in supermarkets and

other intralogistics applications Handling device for installation of cardan shafts,

provided that work is performed from above

Ergonomic handling of cardan shafts

Schmalz solution Vacuum tube lifter JumboFlex with ergonomic one-hand operation Standard components from standard range No retooling necessary for different shaft diameters and lengths No locking, closing, or similar steps required Max. load of complete system: 50 kg

Gripper for cardan shafts Rapid handling of

cardan shafts Handling of different

types without retooling

Vacuum suction cups Bellows suction cups

are extremely adaptable

Handling of various radii

Beam with integrated vacuum The suction cups can

be applied at any positions along the beam

No additional hoses required


Vacuum Tube Lifter JumboFlex

Handling of Exhaust Systems

Application Handling of exhaust systems of various sizes and

geometries Handling of exhaust systems with two outlets as well

as single pipe systems Commissioning and installation of exhaust systems Just-in-sequence provisioning at the automotive

manufacturer Use at distributors in the spare parts business Use in the production of exhaust systems

Ergonomic handing of exhaust systems with JumboFlex

Schmalz Solution Vacuum tube lifter JumboFlex with ergonomic one-

hand operation Special area gripper with sealing foam for exhaust

systems with varying geometries In the case of single-pipe exhaust systems, the

same gripper can be used for many models Twin-pipe systems can be handled quickly and

easily. The suitable gripper can be easily created using components from the standard Schmalz range

Special gripper on JumboFlex for handling exhaust systems

Vacuum suction cup with foam rubber seal Configurable size to

ensure the best possible fit for all relevant sizes

Vacuum suction cup with rubber foam seal Standard size Foam rubber adapts

to surface contour

Specific vacuum suction cup Can be adjusted to suit

specific exhaust system designs

Dust filter with differential pressure monitor and signal lamp High level of process

reliability and availability


Tube Lifters JumboFlex and JumboSprint

Handling of Small Load Carriers and Cardboard

Application Handling of small load carriers of various sizes and

geometries Handling of standard boxes, particularly VDA boxes Handling of non-standardized box geometries Handling of cardboard of various geometries and

weights Commissioning at OEMs, system suppliers, and

distributors Very rapid handling (up to 300 picks per hour)

Ergonomic handing of small load carriers with JumboFlex

Schmalz Solutions Vacuum tube lifter JumboFlex with ergonomic one-

hand operation The standardized interface enables individual

adaptation with affordable prices and rapid delivery times

A wide range of boxes, cardboard, and other workpieces can be handled with the grippers of the Schmalz range

Quick and simple operation of JumboFlex and JumboSprint results in extremely high acceptance among employees

Ergonomic operation of JumboSprint

Ergonomic operation of JumboFlex for handling cardboard boxes



Handling of Small Load Carriers and Cardboard

Small load carrier grippers 300x400 Secure lifting of small

load carriers Handling from above,

thus suitable for high pallet load densities

Small load carrier grippers 400x600 Secure lifting of small

load carriers Handling from above,

thus suitable for high pallet load densities

Mechanical box fork gripper Mechanical gripper for

simple engagement with boxes

Available in different fork sizes

Mechanical wire basket fork gripper Mechanical gripper for

simple engagement with wire baskets

Available in different fork sizes

Suspension box gripper Mechanical gripper for

recessed grips Simple attachment

since both hooks have the same orientation

Vacuum gripper for disposable small load carriers Scissor-type grippers

with lateral vacuum suction cups; suitable for load carriers that cannot be handled from above

Gripper for boxes with recesses or finger holes for JumboFlex Handling from inside

and outside possible One-hand operation

Recessed grip or finger hole gripper for Jumbo Sprint Handling from inside

and outside possible Two-hand operation

Round suction cup with quick-change adapter For compact

workpieces such as cardboard boxes, buckets, barrels.

Double suction cup For clamped, glued,

strapped, or open cardboard boxes

Four-head suction cup For larger cardboard

boxes Simultaneous handling

of two boxes possible

Multiple suction cup For inhomogeneous

and unstable cardboard boxes

Individual suction cups optimally compensate for unevenness



Handling of Brake Disks

Application Handling of break disks of different sizes and

geometries Commissioning of brake disks at the system



Ergonomic handling of brake disks

Schmalz solution Vacuum tube lifter JumboFlex with ergonomic

one-hand operation Special designed round gripper with stable suction

cups for the handling of different radii and materials

Gripping head for the handling of brake disks

Brake disk gripper No scratching as

opposed to mechanical solutions such as hooks or clamps

Rapid suction of front and rear side

Different types possible

Radio remote control SRC and storage rack Activation and

deactivation of vacuum generator during breaks at the push of a button

Energy savings of up to 40 %

Storage rack for JumboFlex

Lockable motor-protection switch Activation and

deactivation of vacuum generation

Protection against thermal overload


Vacuum Tube Lifter JumboErgo

Handling of Automotive Textiles

Application Handling of textiles in the automotive sector, e.g.: Interior trim such as headliner Materials for masking interior trim, particularly in the

door area Carpets Heat mats Acoustic mats

Ergonomic handling of textiles with JumboErgo

Schmalz Solution Vacuum tube lifter JumboErgo with ergonomic

operator handle Special vacuum suction cup that can adapt to

different geometries No retooling required for different non-rigid

components Suitable for extremely porous components If the workpieces cannot be vacuum-gripped, needle

grippers can be used as an alternative

Handling using needle grippers with JumboErgo



Handling in the Tire Plant

Application Handling of different types of bags. This application

shows its advantages particularly when handling bags of varying materials such as paper, plastics, perforated or closed with JumboFlex

Loading of conveyor belts with rubber bales Return of rework treats

Ergonomic handling of bags

Schmalz Solution Vacuum tube lifter JumboFlex with ergonomic

one-hand operation Vacuum tube lifer JumboSprint with two handed

operations unit for handling of rubber bales and rework treads

Ergonomic loading of the conveyor belt with JumboSprint

Ergonomic loading with JumboSprint



Handling in the Tire Plant

Round gripper for rubber handling with JumboFlex 50 The suction head

adapts excellently to odd surfaces

Up to 50 kg can be moved with this unit

Bag handling with silicone skirt The dynamic

performance of tube lifters ensures that everything arrives at the right time

Even partial perforated bags can be handled with a skirt

Bag handling with silicone skirt You can even get this

type of tube lifter as an EX proof version

Even partial perforated bag can be handled with a skirt

Combined gripping system with hook and vacuum This gripping system

could be used for moving parts by vacuum or if this is not possible by a mechanical hook

One gripper with diverse applications Uneven surfaces of the different contours are compensated by the 1.5 fold bellows suction cup. Therefore the gripper is universally applicable.

Handling of natural rubber bales Uneven surfaces of the

natural bales are compensated by the 1.5 fold bellows suction cup

Handling of butyl rework rolls Even unwieldy rework

products can be easily handled

Handling of Rework treads

Ergonomic lifting aid for treads

Handling of natural rubber bales Even bales from the

bottom layer can be gripped with the suction cup

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Vacuum Lifting Devices VacuMaster

Safe and ergonomic handling of heavy loads weighing up to multiple tons

Application For handling large, flat and largely suction-tight workpieces e.g.:

Loading and unloading CNC laser cutting machines with metal sheets

Loading and unloading CNC machining centers with metal or plastic sheets

Handling and positioning of glass sheets during production and installation

Your Benefits Efficient, damage-free handling of heavy loads Ergonomic and health-conscious operation Excellent work safety and process reliability thanks

to vacuum reservoir and audible warning device Long service life due to robust mixture of steel,

aluminum, and high-strength plastic Minimal operating costs thanks to regulated vacuum

generator with energy-saving function (Comfort version)

Vacuum lifting device VacuMaster Basic for loading of a CNC machining center

Product Overview The right solution for any task: With their modular system, the VacuMaster Basic and VacuMaster Comfort cover all standard applications up to 750 kg. Schmalz also offers additional lifting devices tailored to the individual requirements of specific industries and applications.

Horizontal handling Basic model with vacuum

generator audible warning device vacuum gauge motor protection switch protected by a sturdy metal

cover For loads of up to 750 kg

90° swiveling Basic model supplemented with

electrical drive for jolt-free, continuous swiveling through 90°

For loads of up to 500 kg

180° turning Basic model supplemented with

electrical drive for jolt-free, continuous turning through 180°

For loads of up to 500 kg

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Vacuum Lifting Devices VacuMaster Coil

Vacuum Lifting Devices VacuMaster

Application Handling of coils and slit coils, e.g. for positioning on

a decoiler mandrel or thin and ultra-thin sheet metal, steel and stainless steel, metal foils, tinplate, and aluminum

Maximum slit coil thickness of 3.0 mm (aluminum) or 1.5 mm (steel)

Continuous swiveling up to 90°

Design and Function Vacuum lifting device with vacuum sections (suction

rings) that can be switched on/off separately Electric vacuum pump for short evacuation times Electric drive for precise, continuous swiveling of

load Audible warning device and vacuum reservoir for

protection against vacuum drop in case of a power failure

Transparent suction plate for simple positioning

Your Benefits Handling of different sized coils with a single device Exact positioning and secure suction of coils Damage-free gripping without mechanical clamping Loads can be swiveled effortlessly and set down

flush with the floor

Design of VacuMaster Coil

VacuMaster Coil

Suction plate with three separate vacuum clamps

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Aluminum Overhead Crane Systems

Perfectly matched aluminum overhead crane systems and jib for your handling system

Application Modular crane system permitting the flexible and

cost-efficient configuration of individual crane solutions

Suitable for use in almost any internal production, assembly, or logistics process for the manual or automatic handling of all types of load

Particularly suited to large workspaces Maximum load of up to 1,200 kg

Aluminum overhead crane

Your Benefits Ergonomic handling thanks to outstanding low-friction operation and low moving mass Reduced processing times thanks to high-speed operation and positioning accuracy Aligns to individual requirements in terms of budget and load-bearing capacity High reliability thanks to high-quality, wear-resistant components Maximum safety thanks to independent strength calculations of all load-bearing components according to the

FEB method Easy mounting thanks to intelligent modular system State-of-the-art design (DIN EN 13001: Hoist class HC2, hoist type HD1)

Aluminum Jib Cranes The ergonomic and safe transport of all types of load

at the workplace Use in combination with hoists such as chain hoists,

cable hoists, cable balancers or vacuum lifting devices

Flexible integration thanks to column or wall mounting

Maximum load of up to 990 kg

Aluminum Jib crane

Your benefits Outstanding low-friction operation thanks to low moving mass High-speed operation and positioning accuracy Supports ergonomic operation while reducing strain on workers Large operating range thanks to generous swivel angle Adjustable travel path thanks to variable end stops High-quality wear-resistant components Modern design with anodized surfaces Designed in accordance with DIN 13001: Hoist class H2, stress group B2


Aluminum Crane Systems

Flexible Crane System for Large Work Spaces

Application Flexible crane system for huge work spaces Modular ceiling suspension system of Schmalz will

be designed and produced to customer needs Single girder, single runways, multiple runways

could be designed out of the same modular base

Aluminum single-girder crane system with conductor line and stooled-up module to reduce overall height

Design

Aluminum section crane runway

Lightweight and robust

Weighs as little as 3 kg/m

Chain hoist

Aluminum section crane girder

Transport trolley

Connection of crane girder and hoist

With electrical traction drive (optional)

Energy supply

Trailing or conductor line

Modular ceiling suspension system Optimum connection to existing building

structures


Aluminum Overhead Crane Systems

Innovative Basic Components

Lightweight and robust aluminum section Weight-optimized extruded section with hollow

chamber geometry (weight from 3 kg/m) Reinforced vertical support Aluminum natural anodized (EN AW 60 63 T66) Five section sizes for loads weighing up to 1,200 kg Section lengths up to 8,000 mm, can be extended as

needed using rail connectors Dovetail for retroactive mounting of variable end stops Lateral slots for connecting accessories

Load-bearing capacity of aluminum sections SRA

*Reinforced section suitable for SRA-105, SRA-140, SRA-180, and SRA-220

Accessories Crane girder pivot

mounted Fixed end stops with a

form fit for a maximum of safety

Cushioned end stops for a gentile stopping

Electrical traction drive Drive loads weighing

up to 500 kg in overhead crane systems

Low noise and vibration levels thanks to soft start and stop

Service station Simple replacement of

transport trolleys Available for all section

sizes Fully resilient

depending on the section size

Safety ropes Safety ropes for crane

girder, crane runway, and hoists


Aluminum Jib Cranes

Innovative Basic Components

Aluminum jib minimizes the force required Optimal low-friction operation thanks to aluminum

extruded section with hollow chamber geometry

Material: Aluminum natural anodized (EN AW 60 63 T66)

Easy swiveling thanks to low mass (weight from 3 kg/m)

Easy jib alignment for exact positioning of the load

In each case, two fixed and variable end stops for adjusting the travel path are included

Excellent ergonomics due to perfect low-friction operation

Force required to swivel jib of Schmalz aluminum jib cranes compared to conventional steel jib cranes

Responsive pivot bearing Effortless swiveling

even close to the pivot bearing

Easy mounting even when the ceiling height is low thanks to two separate bearing bolts

Maintenance-free spherical bearing

Smooth-running transport trolley Stable die-cast

aluminum construction Secure attachment of

all manner of hoists Optimum running

performance thanks to large rollers made from high-performance plastic

Trailing cable

Energy supply via cable trolley in the aluminum section

Suitable for power cables (flat cables) and hoses (vacuum and compressed air)

Conductor line Wireless power supply

via insulated plastic rails

There are no cable storage devices or cable loops to cause interference

Travel path between pivot bearing and transport trolley up to 400 mm larger

Aluminum jib

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Schmalz Services

Your Added Value from Planning to Implementation

Project start-up on site Our experienced system consultants in field sales will advise you on-site and together you will find the optimum crane solution for your application.

System design The extensive expertise of our specialists and the use of innovative IT systems always ensures a safe and economic system design.

CAD data and planning tool Product data in 2D and 3D for the individual components facilitates project planning for system integrators and design offices.

Assembly and start of operations Our experienced service technicians will take care of the complete assembly for you - including electrical connection and initial safety inspections in accordance with DGVI rule 100-500 and DGUV code 52.

Regular safety inspection We will be happy to take care of the annual safety inspections in accordance with BGR 500 and BGV D6 for you. Secure attractive conditions for this with our convenient service contracts.

Training and operation We provide training for your employees on-site so that you can operate your crane system optimally. During ongoing operation, we promise to quickly and reliably provide you with replacement and spare parts.

Warranty When you choose Schmalz products, you’re putting your trust in quality that’s “Made in Germany”. Ask for a warranty for our crane systems. Should the need arise, we can quickly be on-site anywhere in the world to provide you with further as-sistance.

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Vacuum Handling Systems

Highlights

Working ergonomically Musculoskeletal disorders are the most common reason for absence and sick leave from work. One particular cause of these disorders is lifting and carrying loads during the workday. Even when handling lighter loads, employees often move several tons per shift. For this reason, experts recommend using lifting aids for frequent lifting and carrying, even of lighter loads. Vacuum handling systems from Schmalz are the perfect tools for lifting and carrying both light and heavy loads. The ergonomic working posture is gentle on the spine and back muscles, thus minimizing the risk of absences due to employee injuries.

Recommendation by the German Federal Ministry of Labor and Social Affairs for implementing the European Directive 90/269/EWG

Increased productivity Vacuum handling systems from Schmalz make your working processes more ergonomic and more productive: Handling speeds remain at a consistently high level Reduced work-related strain increases employee

motivation Unproductive downtimes, such as during machine

loading, are reduced Gentle handling minimizes waste

Comparison of handling speeds between handling with the vacuum tube lifter and manual handling

Maximum safety and reliability Safety for the operator and process reliability are our main priorities when developing handling systems. All Schmalz products meet or surpass the currently applicable European and international safety standards: Consistent observation of safety factors and

compliance with safety regulations Creation of safe workplaces based on the key

indicator method Various warning and safety systems Sophisticated operating concept to prevent errors

during operation High-quality products “Made in Germany” Comprehensive service package

Annual UVV inspection by Schmalz service technicians

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vacuum handling systems solutions for the automotive industry

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