vacuum valve for die casting - wanda technology€¦ · other contacts: castvac mv series is...
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“CASTvac, reliable, efficient & economic”www.wandatechnology.com
• Up to 5 times of venting area for air flow but using the same clamping force as 2D chill vent
• No machine stoppage caused by aluminium blockage as occurred when using mechanical valves
• Cost saving by USD 90,000 per machine per year when changing the mechanical valve to CASTvac
Developed by CSIRO Australia, globally patented, extensively adopted in Nissan Casting Australia and in the major die casting plants in China.
Vacuum Valve for Die CastingCASTvac™
OTHER CONTACTS:
CASTvac MV series is designed to substitute the mechanical valves. They can be fitted into the existing die pockets. A spring-loaded ejection mechanism is built in the valve body. Current MV models include:
CASTvac CV series uses ejector pins driven by the die ejection plate in the moving side, but the fitxed side has its own built-in ejector pins, the same as the MV series. The proposed models include:
Air
Pres
sure
, mba
r
Time, second
0 0.5 1.0 1.5 2.0-1000
-800
-400
-600
-200CASTvacMechanical Valve2D Chill Vent
0
Cost
/ y
ear,
USD
1. Valve Cost 2. Repair 3. Service 4. Spare Parts 5. Machine Downtime
Mechanical CASTvac0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
Saving byUSD86,000
per year
Air
Pres
sure
, mba
r
Time, second
0 0.5 1.0 1.5 2.0-1000
-800
-400
-600
-200CASTvacMechanical Valve2D Chill Vent
0
Cost
/ y
ear,
USD
1. Valve Cost 2. Repair 3. Service 4. Spare Parts 5. Machine Downtime
Mechanical CASTvac0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
Saving byUSD86,000
per year
Specifications of CASTvac Valves
Type FDX-Mini FDX-S FDX-M FDX-L PV130
Pocket width 63mm 100mm 140mm 150mm 130mm
Pocket depth fitxed side 63.4mm 88.9mm 108mm 139.7mm 100mm
Pocket depth moving side 63.5mm 88.9mm 108mm 139.7mm 90mm
Valve height 168mm 186mm 240mm 248mm 207mm
Pocket height >110mm >125mm >160mm >165mm >140mm
Venting area 50mm2 120mm2 180mm2 250 mm2 150mm2
Weight 11.5 kg 25.8 kg 56.0 kg 80.0kg 40.0kg
Suitable for Al casting Up to 2 kg Up to 4 kg 3-8 kg >5 kg 3-8 kg
Die Casting Machine <600t <800t 600t-1800t >1200t 400-1600t
* All valves are made from premium steel with45-48HRC. Surface coating is optional
Type CV-UM CV-UL CV-S CV-WM CV-WL
Pocket width 60mm 80mm 100mm 140mm 150mm
Pocket depth fitxed side 60mm 80mm 88.9mm 108mm 139.7mm
Pocket depth moving side 50mm 50mm 60mm 60mm 60mm
Valve height 180mm 180mm 200mm 220mm 220mm
Pocket height >120mm >120mm >140mm >150mm >150mm
Venting area 50mm2 65mm2 100mm2 160mm2 220mm2
Weight 9.0kg 14.6kg 23.0kg 36.7kg 49.2kg
Suitable for Al casting Up to 1 kg Up to 2 kg 0.5-3kg 2-6kg >3kg
Die Casting Machine <250t <400t 250t-600t 500t-1200t >1000t