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Valve Seminar

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Page 1: Valves

Valve Seminar

Page 2: Valves

INDEX

I. General of Valves1. History of Valves2. Basic of Valve3. Material of Valves

II. Selection of Valve

III. Basic Design of Hy-Lok Valves

IV. The Features & Benefits of Hy-Lok

Valves

Page 3: Valves

I. General of Valve1. History of Valves

Principle components of piping which transfers the fluid are pipe, valves &

fittings etc.

The early stage of civilization : use the clay, stone, wood or leather as the

material of pipeThe Bronze Age : use easy material as like lead or copper16th century : Wilkinson in UK invented the machinery manu-

factured the pipe in bulk17th century : Dennis Papin invested the safety valve for over

pressure18th century : James Watt applied the modern type valves to

his steam locomotive (Plug Cock Valve, Butterfly Valve)19th century : 1839 – early stage Gate Valve (invented by

James Nasmyth) 1875 – Plug Valve (manufactured by Dowrance

Valve) 1886 – Gate Valve (manufactured by Hopkinson

Valve)20th century : 1929 – Diaphragm 1930 – improve the Ball Type Plug Valve to mod-

ern Ball Valve 1945 – Automatic Control Valve

Page 4: Valves

2. Basic of Valves

2.1 Four Functions of Valves

1) Shut-Off 2) Flow Control 3) Direction Control 4) Overpressure Protection

Page 5: Valves

2.2 Valve Type (Function)

1) Shut-off Valves * Linear Motion

Globe Valve, Gate Valve, Diaphragm Valve * Rotary Motion

Butterfly Valve, Ball Valve, Plug Valve2) Flow Control Valves

* Linear Motion Globe Valve, Needle Valve

* Rotary Motion Butterfly Valve

3) Directional Control Valves * In Line Type

Non Return Valve * Switching Type

3-way, 4-way Valve, Angle Valve4) Overpressure Protection Valves

* Manual Type Breather Valve

* Automatic Type Relief Valve

Page 6: Valves

Globe Valve *Throttling, high pressure valve

* Minimize the loss of seat and disc * Less operating time rather than Gate valves * It is comfortable to change the disc & seat * Flow path: S pattern * Pressure loss: great

Note: Use for flow control, provided that the pressure loss is not great con-cern.

Gate Valve * No use for throttling (disc vibration, seat wear)

* Small length between the face to face. * Big size, but small weight * High space is needed because of valve lift. * Flow path: straight pattern * Pressure loss: small

Note: Use for on-off , not for flow control

2.3 Features of Valves

Page 7: Valves

Butterfly Valve * Use for Throttling

* Limit for high pressure and tem-perature * Flow path: straight pattern * Pressure loss: small

Note: Use the flow control valve be-cause of the good flow capacity

Ball Valve * No use for throttling (turbulent, vibra-tion, noise, water hammer)

* Limit use for high pressure & tem-perature * Multi Port (L port: Diverting, T Port: Diverting & Mixing) * Quick operation (Quarter Turn) * Automatic valve is available (actua-tor) * Flow path: straight pattern * Pressure loss: small Note: Use for on-off, not for flow control

Page 8: Valves

Check Valve* If the system pressure is constant, open the valve.* If the system pressure is reduced, close the valve

Note: Use for safety valve that pre-vents the return of flow

Relief Valve* If the system pressure is constant, close the valve.

* If the system pressure is reduced, open the valve

Note: Use for safety valve that pre-vents the overpressure of system.

Page 9: Valves

Control PartAnother name: Trim, consist of

Disc,Ball and Seat Act valve function,

as directly contacting with fluid

(corrosion-proof, wear-proof)Shut-off and control of flow byperpendicular or rotational

movementof disc (ball)

Actuation Partconsist of Stem, Gland, Handle and

Actuator As the actuation part for Trim opera-

tion, Stemmake the disc move perpendicularly

or rationallyActuation Method: Manual or Auto-

matic

Pressure Retaining PartAnother name: Shell, consist of Body

and Bonnet Shell stands against the load from the

internal pressure and external force.

2.4. Structure of Valves

Stem Seal

Bon-netBodyTrim

Needle Valve

Page 10: Valves

Stem Seal

Body

Trim

(Actuation Part)

(Pressure Retaining Part)

(Control Part)

Ball Valve

Page 11: Valves

2.5 Structure of Sealing

- Body to BonnetBecause Body and Bonnet are the principle structure of valve and internal pressure part, the connection of two components shall be perfect and have high reliability.

- Trim (Disc or Ball, Seat)Trim as the important part component for valve performance is di-rectly contacted with the system fluid, and have the strong charac-teristics for vibration, torsion, erosion and corrosion except the on-off or flow control function.

- Stem SealStem seal is the part component that maintains the airtight be-tween the bonnet and stem. The stem sealing leakage is the critical factor that reduces the reliability of the valve. Two methods of stem sealing are packing sealing and packless sealing

Page 12: Valves

2.6 End Connections

The methods for connecting the valve to piping are various. In general, there are tubing type, threaded type,

welded type and flanged type

- Tubing Type (Hy-Lok, Bite Type)It is possible up to 2”(50mm), but economical below 1”(25mm). It

is easy forinstallation and suitable for high temperature, temperature

change and vibration service.

- Threaded Type (ASME/ANSI B 16.11)It is possible up to 2”(50mm) and the standard below 1”(25mm).

It is low price and easy for installation but not suitable for high temperature,

temperature change and vibration service due to loosening of connection

part.

- Welded Type (ASME/ANSI B16.8, B16.11)Use the socket weld (B16.11) up to 2”, butt weld(B16.9) above

2”. It is low price but difficult for installation and maintenance. It is

suitable for high temperature, temperature change and vibration service.

Page 13: Valves

- Flanged Type Most piping valves are flanged type and widely used because of

easy maintenance. Normally it is FF (Flat Face), RF (Raised Face), RTJ

(Ring Type Joint). There are various flange specifications in accordance with

ASME/ANSI

* FF (Flat Face) Flange It is widely used for the cast iron valves, below ASME/ANSI

Class 150. Because the casting RF flange has a tendency to brittle.

* RF (Raised Face) Flange It is widely used for the cast steel valves, above ASME/ANSI

Class 150.

* RTJ (Ring Type Joint) Flange It is widely used for the high pressure and high temperature

service, above ASME/ANSI Class 300.

Page 14: Valves

3. Material of Valves• Materials of valves are divided into body, bonnet, trim and

packing materials.• When choose the materials of valves, the followings shall be

considered; the corrosion resistance, wear resistance for pressure, economical efficiency for high or low temperature and safety for temperature.

• • - Materials of Body & Bonnet• The materials for Body and Bonnet which are the pressure

containing part, are same and divided into forged steel, rolled steel and cast steel. (Reference: Table 1. List of mate-rial specification – ASME/ANSI B 16.34)

• ASME/ANSI standard list the pressure-temperature ratings for each class and material group. Intermediate classes are determined by linear interpolation from standard classes.

• - Material of Trim• Because trim material is connecting with fluid and actually

operation part, use the materials of corrosion resistance and wear resistance. If the fluid contains the floating solids and the differential pressure and fluid temperature are high, trim shall be hardened.

• Because of the galling, use the different materials or if same material, it shall be heat- treated for getting the hardness difference.

Page 15: Valves

- Ball Valve Seat• Ball valve seat is very important because it directly impact

on life cycle and sealing performance of valves. Seat mate-rials are mostly elastomer, having chemical resistance, high temperature resistance and good wear resistance. Espe-cially, Teflon seat for ball valve is genuine Teflon and carbon mixed Reinforced Teflon.

• - Materials of Packing• Packing shall have the constant force for maintaining the

sealing with fluid pressure and stem’s continuously opera-tion.

• It shall be not deformed through fluid temperature and other effects.

• The materials for packing are Teflon, Grafoil.

* Teflon• It is non-active in chemicals and has the self-lubrication. It

is used for all fluids at the operating temperature from -80C to 200C and with spring because of maintaining the constant force and sealing property.

* Grafoil

• It is non-active in chemicals and low friction coefficient. Op-erating temperature is from -240C to 3,000C and so it is suitable for the cryogenic and ultra-high temperature ser-vice. But the operating torque of stem is high due to high density of grafoil.

Page 16: Valves

II. Selection of Valve It is very difficult to select the valve in accordance with user’s re-

quirements. The principle design of Hy-Pro valve is done accord-ing to the international standard and this is very important de-sign factor to satisfy the performance and reliability of valves.

- Fluid Liquid & Gas Flammable, toxic, corrosive and ultra-clean flow media Steam of high pressure and temperature Select very carefully the materials of valve (Refer to the Fluid Compatibility Table)

- Pressure Pressure Ratings: ASME/ANSI Class Pressure ratings of valves are closely related with the temperature. (Refer to the ASME/ANSI B 16.34 Pressure-Temperature Ratings) Pressure Drop is very important factor to select the valve. Potential Pressure Drop is known from the Cv. High pressure drop increases the operating cost of system. High pressure drop decreases the life cycle of the valve. Flow path: straight pattern has less pressure drop than the S pat-

tern.

Page 17: Valves

- Temperature Higher temperature, less pressure rating Temperature is the most important factor to select the packing

and trim materials. (Refer to the Seal Material Application and Properties)

- Flow The purpose of flow control is the factor to selecting the type

and size of valve. On-Off Type: Gate Valve, Ball Valve, Plug Valve Throttling Type: Globe Valve, Needle Valve, Butterfly Valve Direction Control Type: Non Return Valve (Check Valve) Valve Size (Cv): Valve Capacity

- Example Valve Type: Ball Valve Material: Stainless Steel 316 End connection size: 1/2” NPT (Female) Application Fluid Pressure Rating: ASME/ANSI Class 2500# (6000 paisg) Pressure-max. Temperature ratings: 5200 psig Flow Coefficient: 10.0

Page 18: Valves

III. Basic Design of Hy-Lok Valves

* Process Valve Standard ASME/ANSI B 16.34 is widely used in process valve Specify the material, pressure ratings, design and wall thick-

ness etc.

* Instrument Valve Standards ASME/ANSI B16.34 do not cover the instrument valves MSS SP-99 specify the material, design, pressure ratings, test

and end connections etc. These both standards are used for the design of Hy-Pro In-

strument Valves.

- Materials Select the material for the body and bonnet(pressure retain-

ing parts) in accordance with the ASME Section VII BPV Code, ASME/ANSI B31 Piping Code B16.34 and MSS SP-99. Purchaser in accordance with the ASTM standard.

Additional quality and performance requirements are in ac-cordance with manufacturer standards or client’s specifica-tions.

Page 19: Valves

* Design Calculating for Wall Thickness and Cold Working Pressure

(CWP) is in accordance with allowable stress and formula of ASME/ANSI B31 Piping Code & ASME Section VII BPV Code.

* Test• Valve design and pressure rating meet the requirements of

the specified burst and performance.

• Pressure test confirms the weak points and external leakage of valves.

• Shell test of Hy-Pro Instrument Valves are done in accordance with ASME/ANSI B 16.34 pressure ratings. Apply 1.5 times of pressure ratings of ASME/ANSI B16.34 and duration of test is 15 seconds.

Page 20: Valves

NV SeriesIntegral Bonnet Needle Valves

APPLICATIONS• Instrument Isolation, General service• Test StandsFEATURES• Inline or Angle pattern• Stainless Steel, Brass Alloy 400(Monel), A105• PTFE 2-piece chevron stem packing• Metal-to-Metal Seat or PCTFE Soft Seat (Bubble Tight)SPECIFICATIONSMaximum Operating Pressure:• 5,000 psig (340 barg) @ 100℉ (38℃)Operating Temperature Range:• -65 ℉ (-54℃) to 450℉ (232℃)

Page 21: Valves

APPLICATIONS• Test Valves, Pilot PlantsResearch LaboratoriesFEATURES• Inline or Angle pattern• Stainless Steel, Brass, Alloy 400(Monel)• PTFE packing provides leak tight seal and long valve life• Metal-to-Metal Seat or PCTFE Soft Seat (Bubble Tight)

SPECIFICATIONMaximum Operating Pressure:• 6,000 psig (413 barg) @ 100℉ (38℃)Operating Temperature Range:• -65℉ (-54℃) to 450℉ (232℃)

SV SeriesIntegral Bonnet Needle Valves

Page 22: Valves

APPLICATIONS• Instrument Isolation, Gas Vapor or LiquidFEATURES• Inline pattern• Stainless Steel Alloy 400(Monel), Duplex• PTFE packing provides leak tight seal and long valve life• Metal-to-Metal Seat or PCTFE Soft Seat (Bubble Tight)

SPECIFICATIONMaximum Operating Pressure:• 10,000 psig (690 barg) @ 100℉ (38℃)Operating Temperature Range:• -65℉ (-54℃) to 450℉ (232℃)

SVH SeriesHigh Pressure Needle Valves

Page 23: Valves

GB SeriesUnion Bonnet Valves

APPLICATIONS• Test Valves, Pilot Plants• Research LaboratoriesFEATURES• Inline or Angle pattern• Stainless Steel, Brass• Alloy 400(Monel)• PTFE packing provides leak tight seal and long valve life• Metal-to-Metal Seat or PCTFE Soft Seat (Bubble Tight)SPECIFICATIONSMaximum Operating Pressure:• 6,000 psig (413 barg) @ 100℉ (38℃)Operating Temperature Range:• -65 ℉ (-54℃) to 450℉ (232℃)

Page 24: Valves

RP SeriesRising Plug Valves

APPLICATIONS• Sour gas service• Handling slurries or solid impuritiesFEATURES• In-line pattern, Bi-direction flow• Stainless Steel, Brass, Alloy 400(Monel)• High flow capacity• Delrin, PEEK or PCTFE seats• Replaceable O-Ring Seal and Soft Seat• Gauge Ports availableSPECIFICATIONSMaximum Operating Pressure:• 6,000 psig (413 barg) @ 100℉ (38℃)Operating Temperature Range:• -20 ℉ (-29℃) to 250℉ (120℃): Delrin• -20 ℉ (-29℃) to 400℉ (204℃): PEEK

Page 25: Valves

APPLICATIONS• Pressure & Differential Pressure InstrumentFEATURES• 2-Valves, 3-Valves 5-Valves Manifolds designs• Stainless Steel, Alloy 400(Monel), A105• Available direct or remote mounting• Isolation, calibration and vent• Available PEEK or PCTFE seatsSPECIFICATIONMaximum Operating Pressure:• 6,000 psig (413 barg) @ 100℉ (38℃)Operating Temperature Range:• -65℉ (-54℃) to 450℉ (232℃): PTFE Packing• -65℉ (-54℃) to 1200℉ (648℃): Grafoil Packing

M SeriesManifolds Valves

Page 26: Valves

APPLICATIONS• Pressure Gauge, Primary isolationFEATURES• Multi-port designs• Stainless Steel, Alloy 400(Monel), A105• Available OS&Y bonnet• Block and bleed styles • Available PEEK or PCTFE seatsSPECIFICATIONMaximum Operating Pressure:• 6,000 psig (413 barg) @ 100℉ (38℃)Operating Temperature Range:• -65℉ (-54℃) to 450℉ (232℃): PTFE Packing• -65℉ (-54℃) to 1200℉ (648℃): Grafoil Packing

M SeriesGauge Root Valves

Page 27: Valves

APPLICATIONS• High pressure Instrument Lines Sampling in Pilot PlantFEATURES• 2-way or 3-way designs• Stainless Steel, Brass Alloy 400(Monel), A105• PEEK or PCTFE seats• Easy replaceable ball seatsSPECIFICATIONMaximum Operating Pressure:• 6,000 psig (413 barg) @ 70℉ (21℃)Operating Temperature Range:• -65 oF (-54℃) to 400℉ (204℃): PEEK• -65 oF (-54℃) to 350℉ (180℃): PCTFE

102 SeriesHigh Pressure Ball Valves

Page 28: Valves

105 SeriesBall ValvesAPPLICATIONS• High pressure Instrument Lines Hydraulic linesFEATURES• 2-way or 3-way designs• Stainless Steel, Brass Alloy 400(Monel), A105• PVDF, PEEK or PCTFE seats• Fire safety designed to API 607 BS 6755 Part 2• Locking device availableSPECIFICATIONSMaximum Operating Pressure:• 10,000 psig (689 barg) @ 70℉ (21℃)Operating Temperature Range:• -22 ℉ (-30℃) to 265℉ (130℃): PVDF• -65 ℉ (-54℃) to 400℉ (204℃): PEEK

Page 29: Valves

110 Se-riesBall ValvesAPPLICATIONS

• Pneumatic System Multi-PurposeFEATURES• In-line pattern, Bi-direction flow• Stainless Steel, Brass Alloy 400(Monel), A105• PTFE seatsSPECIFICATIONMaximum Operating Pressure:• 1,000 psig (69 barg) @ 70℉ (21℃)Operating Temperature Range:• -65 ℉ (-54℃) to 450℉ (232℃)

Page 30: Valves

112 Se-riesBall ValvesAPPLICATIONS

• Instrument Air lines, Sampling System Refinery Pilot PlantsFEATURES• Available in Multi Ports with 3-way, 4-way, 5-way...• Stainless Steel, Brass, Alloy 400(Monel)• PTFE seats• Two-piece seats fully encapsulates the ball• Minimum dead space easily cleanedSPECIFICATIONMaximum Operating Pressure:• 3,000 psig (207 barg) @ 70℉ (21℃)Operating Temperature Range:• 50℉ (10℃) to 150℉ (65℃)

Page 31: Valves

115 Se-riesBall ValvesAPPLICATIONS

• Hydraulic lines, FEATURES• In-line pattern • Stainless Steel, Brass, A105• POM-MoS2 seats• Fire safety designed to API 607 BS 6755 Part 2• Locking device availableSPECIFICATIONMaximum Operating Pressure:• 7,200 psig (500 barg) @ 70℉ (21℃)Operating Temperature Range:• -4℉ (-20℃) to 210℉ (100℃)

Page 32: Valves

SO SeriesSwing Out Ball Valves

APPLICATIONS• Instrument Air lines, Chemical Processing Oil & Gas ProductionFEATURES• In-line pattern• Stainless Steel CF8M• Long cycle life• Easy swing out construction• Anti-static device• Locking device• Fire safe design to API 607 BS 6755 Part 2SPECIFICATIONMaximum Operating Pressure:• 3,000 psig (207 barg) @ 100℉ (38℃)Operating Temperature Range:• -20℉ (-28℃) to 450℉ (232℃)

Page 33: Valves

T SeriesTrunnion Ball Valves

APPLICATIONS• Instrument Air lines, CNG dispensing Sampling SystemFEATURES• 2-way or 3-way designs• Stainless Steel, Alloy 400(Monel)• Trunnion bearings eliminate galling• Spring loaded ball Seats• PCTFE seatsSPECIFICATIONMaximum Operating Pressure:• 10,000 psig (689 barg) @ 70℉ (21℃)Operating Temperature Range:• 0℉ (-17℃) to 250℉ (121℃)

Page 34: Valves

APPLICATIONS• Instrument Air lines, Sampling System Pilot plantFEATURES• In-line pattern • Stainless Steel, Brass, Alloy 400(Monel)• Throttling capability• Easy replaced plug and O-Ring• Viton O-Ring seatsSPECIFICATIONMaximum Operating Pressure:• 3,000 psig (207 barg) @ 70℉ (21℃)Operating Temperature Range:• -10℉ (-23℃) to 400℉ (204℃)

P SeriesQuarter Turn Plug Valves

Page 35: Valves

700 SeriesInstrument Check ValvesAPPLICATIONS

• Instrument lines, Sampling SystemFEATURES• In-line pattern • Stainless Steel, Brass Alloy 400(Monel)• Poppet design• Provide large flows• Viton O-ring seatsSPECIFICATIONMaximum Operating Pressure:• 3,000 psig (207 barg) @ 70℉ (21℃)Operating Temperature Range:• -10℉ (-23℃) to 375℉ (191℃)Opening Pressure:• 1/3 psig (0.02 barg) to 25 psig (1.7 barg)

Page 36: Valves

APPLICATIONS• Prevents reversed flow, Low pressure In-line relief valve, Vent valve to purge systemFEATURES• In-line pattern • Stainless Steel, Brass Alloy 400(Monel)• Poppet design• Provide large flows• Minimum of chatter and fluctuation• Viton O-ring seatsSPECIFICATIONMaximum Operating Pressure:• 6,000 psig (413 barg) @ 70℉ (21℃)Operating Temperature Range:• -10℉ (-23℃) to 400℉ (204℃)Opening Pressure:• 1/3 psig (0.02 barg) to 25 psig (1.7 barg)

700H SeriesHigh Pressure Compact Check Valves

Page 37: Valves

APPLICATIONS• Prevents over pressure to protect regulators or pumpFEATURES• Angle pattern • Stainless Steel• External relief setting• Provide large flowsSPECIFICATIONMaximum Operating Pressure:• RV1 : 3,000 psig (207 barg) @ 70℉ (21℃)• RV2 : 6,000 psig (413 barg) @ 70℉ (21℃)Operating Temperature Range:• -10℉ (-23℃) to 400℉ (204℃)Opening Pressure:• RV1 : 10 psig (0.69 barg) to 250 psig (17.25 barg)• RV2 : 250 psig (17.5 barg) to 6000 psig (413 barg)

RV SeriesRelief Valves

Page 38: Valves

APPLICATIONS• Trap foreign particles, Sampling system Protect sensitive equipmentFEATURES• Tee pattern • Stainless Steel, Brass• Easy replaced filter elements• Available by-pass• Provided purging and samplingSPECIFICATIONMaximum Operating Pressure:• 6,000 psig (413 barg) @ 70℉ (21℃)Operating Temperature Range:• -10℉ (-23℃) to 400℉ (204℃)Filtering range:• 1 to 150 Micron

FT SeriesMicron Tee Filters

Page 39: Valves

APPLICATIONS• Primary isolation, Sampling, Chemical injectionFEATURES• Two ball One needle (OS & Y)• Stainless Steel, Duplex, A105• Savings on space, weight, Installation and cost• Increased safety• Easy installation and maintenance• PEEK or PCTFE seats • Fire safe designSPECIFICATIONMaximum Operating Pressure:• Class 2500 (6000 psig) @ 100℉ (38℃)Operating Temperature Range:• -65℉ (-54℃) to 400℉ (204℃): PEEK• -22℉ (-30℃) to 356℉ (180℃): PCTFE

Double Block Bleed Valves

Page 40: Valves

APPLICATIONS• Cryogenic service LNG, LPG, Liquid NitrogenFEATURES• In-Line pattern• Stainless Steel• Easy maintenance in-line• Dust cap functions as position indicator as well• Bolted extension bonnet• Fire safe design to BS 6755 Part 2SPECIFICATIONMaximum Operating Pressure:• 750 psig (52 barg) @ 100℉ (38℃)Operating Temperature Range:• -320℉ (-196℃) to 700℉ (371℃)

Cryogenic Needle & Ball Valves

Page 41: Valves

APPLICATIONS• Hydraulic system, Fire fighting systemFEATURES• In-line pattern • Stainless Steel, A105• Compact design• POM-MoS2 seats• Fire safety designed to API 607 BS 6755 Part 2• Locking device availableSPECIFICATIONMaximum Operating Pressure:• 6,000 psig (413 barg) @ 100℉ (38℃)Operating Temperature Range:• -4℉ (-20℃) to 210℉ (100℃)

116 SeriesSAE Flanged Ball Valves

Page 42: Valves

APPLICATIONS• Hydraulic system Chemical plantFEATURES• In-line pattern • Stainless Steel, Duplex, A105• POM-MoS2 or PCTFE seats• Fire safety designed to API 607 BS 6755 Part 2• Locking device availableSPECIFICATIONMaximum Operating Pressure:• Class 2500 (6000 psig) @ 100℉ (38℃)Operating Temperature Range:• -4℉ (-20℃) to 210℉ (100℃)

119 SeriesANSI Flanged Ball Valves

Page 43: Valves

APPLICATIONS• Hydraulic system, Return lines FEATURES• In-line pattern • Stainless Steel, A105• Cartridge design• Easy maintenance • Provide large flowsSPECIFICATIONMaximum Operating Pressure:• Class 6,000 psig (413 barg) @ 100℉ (38℃)Operating Temperature Range:• -13℉ (-25℃) to 248℉ (120℃)Opening Pressure:• 15 psig (1 barg) to 45 psig (3 barg)

701 SeriesSAE Flanged Check Valves

Page 44: Valves

IV. The Features & Benefits of Hy-Lok Valves

  Integral Bonnet needle v/v

Brstock Needle v/vHigh pressure

needle v/vUnion Bonnet nee-

dle v/vScrewed bonnet

needle v/v

Applic-ation.

NV series SV series SVH series GB series R P series

Instrument Isolation Test Valves Instrument Isolation Handling corossiveHandling slurries or

Solid

General service Pilot Plants Gas, Vapor or LiquidHigh Temp. & Pres-

sure impurities

Test Stands Research Laboratory   Radioactive,hot con-densates

 

Feature

Inline or angle pat-tern

Inline or angle pat-tern Inline pattern

Inline or angle pat-tern

Inline pattern, Bi-di-rection

SS, Brass, Alloy, 400, A105 SS, Brass, Alloy 400

SS, Alloy 400, Du-plex SS, Alloy 400, A105 flow

PTFE 2-piece chevron

PTFE packing pro-vides leak

PTFE packing pro-vides leak

High Temperature Grafoil SS, Brass, Alloy 400

stem packingtight seal and long

lifetight seal and long

life packing High flow capacity

Metal-to-Metal seat or

Metal-to-Metal seat or

Metal-to-Metal seat or Metal-to-Metal Seat

Delrin, PEEK, or PCTFE Seal

PCTFE seat (Bub-ble tight )

PCTFE seat (Bub-ble tight )

PCTFE seat (Bub-ble tight )

Backseat stem for safety and Soft Seat

        Gauge Ports avail-able

Max.OP 5,000psig ( 340bar ) 6,000psig ( 413bar )10,000psig

( 690bar ) 6,000psig ( 413bar ) 6,000psig ( 413bar )

O.RG -54'C upto 232'C -54'C upto 232'C -54'C upto 232'C -54'C upto 648'C -29'C upto 204'C

Page 45: Valves

  Manifolds valveGauge Root

valveQuarter Turn Plug

valveInstrument Check

valveHP compact

check v/v

Ap-plica

tion

M series M series P series 700 serise 700H series

Pressure & Differ-ential Pressure Gauge

Instrument Air Lines Instrument line

Prevent reversed flow

pressure Instru-ment Primary Isolation Sampling System Sampling system

Low press. In-line relief v/v

    Pilot Plant   Vent valve to purge system

Fea-tures

2, 3 & 5 manifolds design Multi-port design In-Line pattern In-line pattern In-line pattern

SS, Alloy 400, A105

SS, Alloy 400, A105

SS, Brass, Alloy 400

SS, Brass, Alloy 400

SS, Brass, Alloy 400

Direct or Remote mounting

OS&Y bonnet Avail-able Throtting capability Poppet design Poppet design

isolation, Callibra-tion & Vent

Block & Bleed style

Easy replaced by plug and Provide large flows Provide large flows

PEEK or PCTFE seat

PEEK or PCTFE seat O-ring Viton O-ring seats

Minimum of chat-ter and

  Viton O-ring seats   fluctuation

        Viton O-ring seats

Max.OP.

6,000psig ( 413bar )

6,000psig ( 413bar )

3,000psig ( 207bar ) @ 21'C

3,000psig ( 207bar ) @ 21'C

6,000psig ( 413bar ) @ 21'C

O.RG -54'C upto 648'C -54'C upto 648'C -23'C upto 204'C -23'C upto 191'C -23'C upto 204'C

Page 46: Valves

  HP ball valve HP ball valveLow Pressure

ball valveCapsuled ball

valveHydraulic ball

valve

Ap-plica

tion

102 series 105 series 110 series 112 series 115 series

HP Instrument Lines HP Instrument Lines Pneumatic system

Instrument Air lines Hydraulic lines

Sampling in Pilot Plant Hydraulic Lines Multi-Purpose Sampling system  

      Fefinery Pilot Plants

 

Features

2 way or 3 way design

2 way or 3 way de-sign

Compact design w/I one

Multi-Ports w/I 3,4,5 way… In-line pattern

SS, Brass, Alloy 400, A105

SS, Brass, Alloy 400, A105

piece hexagon body

SS, Brass, Alloy 400 SS, Brass, A105

PEEK or PCTFE seats

PVDF, PEEK or PCTFE seat

SS, Brass, Alloy 400, A105 PTFE seats POM-MoS2 seats

Easy replaceable ball seat

Fire safety designed to API607 PTFE seat

Two-piece seat fully

Fire safety designed to API607

  BS 6755 Part2   encapsulates the ball BS 6755 Part2

  Locking Device available

  Minimum dead space easily

Locking device available

      cleaned  

Max. OP

6,000psig ( 413ba ) @ 21'C

10,000psig ( 689bar ) @ 21'C

1,000psig ( 69bar ) @ 21'C

3,000psig ( 207bar ) @ 21'C

7,200psig ( 500bar ) @ 21'C

O.RG -54'C upto 204'C -30'C upto 204'C -54'C upto 232'C 10'C upto 65'C -20'C upto 100'C

Page 47: Valves

  SAE flanged ball valve

ANSI flanged ball valve

Trunnion ball valve

Micron Tee filtersMicron In-line fil-

ters

Ap-plica

tion

116 series 119 series T series FT series FI series

Hydraulic system Hydraulic system Instrument Air linesTrap foreign parti-

cles Particle trapping

Fire fighting sys-tem Chemical Plant CNG dispensing

Protect sensitive equipment

 

    Sampling system sampling system  

Fea-tures

In-line pattern In-line pattern2way or 3way de-

sign Tee pattern In-line pattern

SS, A105 SS, Duplex, A105 SS, Alloy 400 SS, Brass SS, Brass

Compact designPOM-MoS2, PCTFE

seatsTrunnion bearings

eliminateEasy replaced filter

elementsCompact In-line

design

POM-MoS2 seatsFire safety de-

signed to API galling available by-passReplaceable filter

elements

Fire safety de-signed to API

607, BS 6755 Part2

Spring loaded ball seats

Provided purging & Sampling

 

607, BS 6755 Part2

Locking device available

PCTFE seats    

Locking device available

       

         

Max. OP

6,000psig ( 413bar )

6,000psig ( Class 2500 )

10,000psig ( 689bar ) @ 21'C

6,000psig ( 413bar ) @ 21'C

3,000psig ( 207bar ) @ 21'C

O.RG -20'C upto 100'C -20'C upto 100'C -17'C upto 121'C -23'C upto 204'C -23'C upto 204'C

Page 48: Valves

  Swing out ball valve

Relief valveSAE flanged

check valveDouble Block &

Bleed v/vCryogenic Ball/

Needle v/v

Application

SO series RV series 701 series Primary Isolation Cryogenic service

Instrument Air linesPrevent over pres-

sure to Hydraulic system Sampling LNG, LPG

Chemical process-ing

protect regulators or pump Return lines Chemical injection Liquid Nitrogen

Oil & Gas produc-tion

       

Features

In-Line pattern Angle pattern In-line patternTwo ball One nee-

dle (OS&Y) In-line pattern

SS CF8M SS SS, Duplex, A105 SS,Duplex, A105 SS

Long cycle lifeExternal relief set-

ting Cartridge designSaving on space,

weight, Easy maintenance

Easy swing our con-struction Provide large flows Easy maintenance installation & cost

Dust cap functions as

Anti-Static device   Provide large flows Increased safety position indicator

locking device     Easy installation & maintenance

Bolted extension bonnet

Fire safety designed to API607

    PEEK or PCTFE seat

Fire safe design to BS 6755

  BS 6755 Part2     Fire safe design Part2

Max. OP

3,000psig ( 207bar )

3,000/6,000 (207/413) @ 21'C

6,000psig ( 413bar )

6,000psig ( Class 2500 )

750psig ( 52bar )

O.RG -28'C upto 232'C -23'C upto 204'C -25'C upto 12'C -30'C upto 204'C -196'C upto 371'C

Page 49: Valves

  Bleed & Purge valve

       

Ap-plica

tion

Venting or Purging of

       

Liquids and gases        

         

         

Fea-tures

In-line pattern        

SS, Brass, A105        

Compact design        

         

         

         

         

         

Max. OP

6,000psig ( 413bar )

       

O.RG -54'C upto 454'C