variable-speed screw liquid chiller with …cooling 198 carrier 2018 - 2019 variable-speed screw...

NEW

COOLING

197CARRIER 2018 - 2019

Outstanding performance

Low sound levels

Intelligence and connectivity

Environmentally responsible

Wide range of applications

Simple installation and maintenance

30KAV30KAV-ZE available in 2018

The AquaForce® Vision 30KAV liquid chillers with Greenspeed® Intelligence are the premium solution for commercial and industrial applications where installers, consultants and building owners require superior reliability and optimal performances, especially at part load.

The 30KAV units are designed to exceed European Ecodesign directive requirements

through the optimised combination of proven best-in-class technologies that include: -

built in volume index control (Vi) valve for optimal full and part load performance and Integrated Resonator Array (IRA) for low sound operation

- 6th generation of Carrier Flying BirdTM fans with AC or EC motor depending on options.

-drops

- TM microchannel heat exchangers with optional Enviro-Shield coatings.

- Carrier Touch Pilot® control with color touch screen user interface that includes 10 langages and new smart energy monitoring function.

VARIABLE-SPEED SCREW LIQUID CHILLER WITH GREENSPEED®INTELLIGENCE

COOLING

198 CARRIER 2018 - 2019

VARIABLE-SPEED SCREW LIQUID CHILLER WITH GREENSPEED® INTELLIGENCE30KAV

CUSTOMER BENEFITS

AquaForce® ®

An extended operating range covering ambient temperatures

system displays operating parameters in real time, making it

innovative smart energy monitoring, providing users with smart data such as real time electric energy consumption, cooling capacity, and instantaneous and average seasonal energy

The AquaForce®

technical and economic requirements while offering high

exchange surface to deliver optimum performance at both

surface to provide the highest possible seasonal energy

Outstanding energy performance

very high performance both at full and part load: average

- ndtwin-screw compressors with built in volume index

performance- TM

- NovationTMmicro-channel coils technology

-copper tubes for low pressure drops

-condensing pressure and improved utilisation of the

-

- Negligible start-up current (value is lower than the

--

Hydraulic module with variable-speed dual pump- Variable-speed, dual pumps which automatically adjust

-with possibility to reduce the pump speed when there is

Smart energy monitoring-

smart data such as real time electric energy consumption, cooling cooling capacity, and instantaneous and average

-

Built-in reliability and easy servicing

components were chosen, selected and tested to minimise

nd generation of variable-speed twin-screw compressors:- The screw compressors are industrial-type with

oversized bearings and motor cooled by suction gas,

-

subject to higher compressor vibration levels causing

-- All components related to the compressor assembly are

Variable-speed fans:-

sized to manage a group of fans per refrigerant circuit

- is

independently ensuring continuous chiller operation in

COOLING

199CARRIER 2018 - 2019

VARIABLE-SPEED SCREW LIQUID CHILLER WITH GREENSPEED® INTELLIGENCE 30KAV

CUSTOMER BENEFITS

Air-cooled condenser: - NovationTM aluminum micro-channel heat exchanger

design eliminates the formation of galvanic currents between aluminum and copper that cause coil corrosion

-mildly corrosive environments with superior durability

-

-cleanable water tubes

-

-

Refrigerant circuits: - Two independent refrigerant circuits to secure partial

Auto-adaptive control: -

- Automatic compressor unloading in case of abnormally

fan failure occurs, the Aquaforce continues to operate,

- To design critical components and sub-assemblies to

specialised laboratories and advanced dynamic

- To ensure that the units reach customer sites in the same

tests the machine behavior while being moved along a

standard and is the equivalent to 5000km by truck in a

- To ensure coils corrosion resistance, salt mist corrosion

operating life, whilst minimising maintenance costs, end users

Minimised operating sound levels®

screw compressors and condenser fans, minimises noise

Fixed-speed screw unit

More silent during real life operation!

0% 50% 75% 100%

Standard unit features include: -

screw compressor with integrated resonator array to

- th

sensitive environments:- Standard: standard unit configuration with new

generation of low sound screw compressor and fans- Low noise option: addition of high-performance

compressor sound enclosure- Very low noise option: addition of high-performance

compressor sound enclosure and fan operation at lower

- Ultra low noise option: option under development

Easy and fast installation

- Full hydraulic module with dual pumps (low or high

- Automatic nominal water flow adjustment through electronic control on the user display

-generation

-

- Main disconnect switch - Transformer supply to the integrated control circuit

- Single electrical point of connection

- Victaulic connections on the evaporator -

for entering and leaving water connections -

Fast commissioning: - Systematic factory operating test before shipment - Functional test for main components, expansion devices,

COOLING

CARRIER 2018 - 2019


CUSTOMER BENEFITS

Environmental care

The AquaForce®®

charge of R134a refrigerant and exceptional energy

The AquaForce®with an automatic energy meter that provides estimated instantaneous and cumulative cooling energy output, instantaneous and cumulative electric energy consumption,

The AquaForce® TM

40% less refrigerant charge: The micro-channel technology used for condenser coils optimises heat transfer while

Leak tight refrigerant circuits: - Reduction of leaks as no capillary tubes and flare

connections are used -

sensors without transferring refrigerant charge -

Refrigerant leak alert: The AquaForce®chiller is equipped with an automatic refrigerant leak detection algorithm that can detect serious refrigerant loss at any point

refrigerant leak detection system can help to achieve recognition within pollution prevention assessment programs,

Refrigerant leak detection: Available as an option, this

Designed to support Green Building Design

A green building is a building that is environmentally sustainable and has been designed, constructed and is

The resulting building will be economical to operate, offer increased comfort and create a healthier environment for the

The air conditioning system can use between 30 and 40% of

air conditioning system is one of the main aspects to consider

market and offer third-party assessment of green building

®

30KAV and LEED®

®

green building certification programme is a preeminent programme to rate the design, construction and operation of green buildings with points assigned in seven credit categories:

-------

®

While the strategies and categories assessed remain same, the point distribution varies to address different building types and application needs, for example according to New

All programmes now use the same point scale:

110 Possible LEED® points80-110 points

Platinum

60-79 points

Gold

50-59 points

Silver

40-49 points

Certified

® rating systems are performance-based and achieving them is dependent on the impacts of each

®

certify products or services, the selection of the right products, ®

or service programmes can help meet the goals of green construction and ongoing

®

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CARRIER 2018 - 2019


CUSTOMER BENEFITS

Designed to support Green Building DesignOverview of LEED® for new construction

and major renovations

Water efficiency (10 points)

Regional priority (4 points)

Sustainable site (25 points)

Innovation & design process

(6 points)

Material & Resources(14 points)

Indoor environmentalquality (15 points)

HVAC contribution 6 of 15 points

Energy & atmos-phere (35 points)

HVAC contribution 26 of 35 points

®

Points for this credit are assigned depending on the energy cost reduction virtually achievable by the new building, compared

®

®

®

NOTE: This section describes the prerequisites and credit requirements in LEED® for New Construction and is directly related to the 30KAV. Other prerequisites and credit requirements are not directly and purely related to the air-conditioning unit itself, but more to the control of the complete HVAC system.

i-Vu®---

®. LEED® credit requirements cover the performance of materials in aggregate, not the performance of individual products or brands. For more information on LEED®, visit www.usgbc.org.

COOLING

CARRIER 2018 - 2019


TECHNICAL INSIGHTS

Touch Pilot control

New innovative smart control features: - An intuitive and user-friendly, coloured, 7" interface -

- Screen-shots with concise and clear information in local languages

-

-screen mounting to ensure legibility under any lighting conditions

- Safe operation and unit setting: Password protection ensures that unauthorised people cannot modify any advanced parameters

- Simple and “smart” intelligence uses data collection from the constant monitoring of all machine parameters to optimise unit operation

-

-smart data such as real time electric energy consumption, cooling capacity, and instantaneous and average

-and operation at a second set-point

-

Remote management (standard)

Units with Touch Pilot control can be easily accessed from

®

an RS485 serial port that offers multiple remote control,

management systems via optional communication

The following commands/visualisations are possible from remote connection:- Start/Stop of the machine -

contact is possible to activate a second set-point

-

- Water pump control: These outputs control the

- Water pumps changeover (only with hydraulic module

pump operation fault and automatically change over to

-

-

Remote management (EMM option)

remote control possibilities:- Room temperature: Permits set-point reset based on

- Set-point reset: Allows reset of the cooling set-point

-capacity based on 0-10 V signal

-

- User safety: This contact can be used for any customer

-input permits return to the second set-point (unoccupied

-

-

-

- Alert indication: This volt-free contact indicates the necessity to carry out a maintenance operation or the

-

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CARRIER 2018 - 2019


TECHNICAL INSIGHTS

New generation of Carrier 06Z variable-speed twin screw compressor

Separate air-cooled inverter drive for increased reliability

COOLING

CARRIER 2018 - 2019


TECHNICAL INSIGHTS

Novation® Heat Exchangers with Microchannel Coil Technology

Already utilised in the automobile and aeronautical industries for many years, the NovationTM

®

The reduced depth of the NovationTMTM

- The NovationTM

- The NovationTM

®

® coating appears to be the best-suited customer choice to minimize the harmful effects of

---

Coil Types (ranked by performance) Visual Corrosion Evaluation

Heat Transfer PerformanceDegradation

Time to Failure Test Campaign Conclusions

® Very good Very good No coil leak® Very good No coil leak Very good

® Very good No coil leak Very goodAl/Al coil Very good No coil leak Very good

No coil leakLeak Acceptable

® No coil leak AcceptableNo coil leakNo coil leak

COOLING

CARRIER 2018 - 2019


TECHNICAL INSIGHTS

New generation of Flying Bird VI fans with EC motors

COOLING

CARRIER 2018 - 2019


OPTIONS

Options No. Description Advantages 30KAV models

Low noise level 15 Sound absorbing & aesthetic compressorenclosure and oil separator acoustic treatment

500-1100

Very low noise level 15LS Sound absorbing & aesthetic compressor enclosure and oil separator, evaporator and suction line acoustic treatment, combined with low-speed fans

Noise level reduction in sensitive environments 500-1100

High ambient temperature ambient temperature

500-1100

17 500-1100Protects the inside of the electrical box from

recommended for installations in polluted environments

500-1100

panelsMetallic protection grilles and side enclosure panels intrusion to the unit interior, coil and piping

500-1100

Side enclosure panels 500-1100

Water exchanger frost protection

41Aexchanger and discharge valve

water exchanger frost protection down to 500-1100

module frost protection discharge valve and hydraulic moduleWater exchanger and hydraulic module frost 500-800

Master/slave operation 58 Unit equipped with supplementary water outlet

allowing master/slave operation of two units connected in parallel

parallel operation with operating time equalisation

500-1100

Main disconnect switch with short-circuit protection

disconnect switch handle and associated cables against short-circuits when building devices are not compliant

500-1100

aluminum jacket88A

aluminum sheet for thermal insulation protection

conditions500-800

Service valve setsuction and discharge line valves and economiser line valve

Allow isolation of various refrigerant circuit components for simplified service and maintenance

500-1100

valves93A Shut-off valve on the compressor discharge

piping500-1100

104 Reinforced evaporator for extension of the 500-1100

significant pumping energy cost savings,

reliability

500-800

significant pumping energy cost savings,

reliability

500-800

119 Additional condenser coil to improve unit performance

500-1100

performance500-1100

building management system 500-1100

Lon gatewaywith Lon Talk protocol building management system

500-1100

149

access to multiple unit parameters

500-1100

Moduleoption chapter

point reset, ice storage end, demand limits, 500-1100

Refrigerant leak detection

159 Minimises refrigerant loss 500-1100

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CARRIER 2018 - 2019


Options No. Description Advantages 30KAV models

3-way valve194 Three-way valve upstream of the relief valves

on the evaporator and the oil separatorValve replacement and inspection facilitated 500-1100

regulations197 Additional tests on the water heat exchangers:

supplementary cer t i f icates and test

500-1100

regulations199 500-1100

Australian regulationsUnit approved to Australian code 500-1100

Thermal insulation of the evaporator entering/leaving refrigerant lines with flexible, UV resistant insulation

Prevents condensation on the evaporator entering/leaving refrigerant lines

500-1100

corrosion protection the surface of the aluminum producing a

No heat transfer variation, tested 4000 hours

for use in moderately corrosive environments500-1100

anti-corrosion protection coating applied on micro channel heat for use in extremely corrosive environments500-1100

Welded evaporator connection kit

Victaulic piping connections with welded joints 500-1100

aluminum jacket for thermal insulation protection conditions500-1100

requirements and allows compliance with

500-1100

plug socket and transformer (180 VA, 0,8 Permits connection of a laptop or an electrical device during unit commissioning or servicing

500-1100

hydraulic module (requires hydraulic module Protection of closed water systems from excessive pressure

500-800

installed on site, only one of them shall be

®

®

while option 149 is still mandatory for each

500-1100

Variable Water Flow control

hydraulic control function package that permits

control

When variable-speed pumps on the primary

through the evaporator, minimising pump consumption while ensuring safe/optimised chiller operation

500-1100

regulation318 Additional label on the unit with rated power

550/590

500-1100

regulation319 500-1100

OPTIONS

COOLING

CARRIER 2018 - 2019


PHYSICAL DATA

Standard units and Units with EC fans option (17)

30KAV 500 550 600 650 720 800 900 1000 1100

CoolingStandard unit Nominal capacity kW 493 537 791 975 1079Full load performances*

kW/kW 3,00 3,14 3,19 3,03 3,07 3,05A A

Standard unit SEER 12/7°C Comfort low temp. kWh/kWh 4,97 4,95 5,23 5,21 5,34 5,15 5,24 5,13 5,27s cool 12/7°C % 196 195 206 205 211 203 207 202 208

SEER 23/18°C Comfort medium temp.

kWh/kWh 6,25 6,28 6,73 6,70 6,96 6,30 6,66 6,47 6,81

SEPR 12/7°C Process high temp. kWh/kWh 5,81 5,77 6,49 6,37 6,54 5,63 6,17 5,70 6,03Unit + option 17 SEER 12/7°C Comfort low temp. kWh/kWh 5,02 5,00 5,29 5,27 5,42 5,21 5,32 5,20 5,35

s cool 12/7°C % 198 197 209 208 214 205 210 205 211SEER 23/18°C Comfort medium temp.

kWh/kWh 6,34 6,36 6,84 6,80 7,08 6,39 6,78 6,59 6,94

SEPR 12/7°C Process high temp. kWh/kWh 5,86 5,81 6,55 6,43 6,62 5,69 6,25 5,76 6,10Sound levelsStandard unitSound power 95 95 98 99 98 99 98 100Sound pressure at 10 mUnit + option 15(3)

Sound power 94 94 94 97 97 97 98Sound pressure at 10 mUnit + option 15LS(3)

Sound power 90 90 90 94 94 93 94Sound pressure at 10 m 57 58 58 59DimensionsStandard unitLength mm 4350 4350 5540 5540Width mmHeight mmUnit + options 116A/116W(3)

Length mm 5540 5540 5540 5540 - - -Operating weight(4)

Standard unit kg 4800 4813 5197 5705 7057 7484kg 5314 - - -

CompressorsQuantity 1 1 1 1 1 1 1 1 1Quantity 1 1 1 1 1 1 1 1 1

Unit minimum capacity % 13 11 10 10 10 10 11 10Refrigerant(4)

kg 51 51 70 79 95 89 9973 73 80 90 100 113

kg 57 71 75 90 10074 74 87 107 143

s cool

COOLING

CARRIER 2018 - 2019


PHYSICAL DATA

Standard units and Units with EC fans option (17)

30KAV 500 550 600 650 720 800 900 1000 1100

Oilll

Unit control Touch Pilot with 7 inch coloured touch screen interface

Languages 10 languages

Smart energy metering Standard featureWireless connectivityExpansion valveAir heat exchangerFansStandard unit

Quantity 8 8 10 10 14l/s 35580 35580 47440 47440 59300 59300

Maximum rotation speed r/sl/s 50000 57840r/s 14,7 13,7

Water heat exchanger Flooded shell and tube heat exchangerWater volume l 83 88 100 115 144 183

module kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000

Hydraulic module (option)

Pumpl 80 80 80 80 80 80 - - -

kPa 400 400 400 400 400 400 - - -Water connections Victaulic® typeWithout options 116A/116W(3)

pouces 5 5 8 8 8mm 141,3 141,3

With options 116A/116W(3)

pouces 5 5 5 5 5 5 - - -mm 141,3 141,3 141,3 141,3 141,3 141,3 - - -

Casing paint

COOLING

CARRIER 2018 - 2019


PHYSICAL DATA

30KAV options 119/119+ 500 550 600 650 720 800 900 1000 1100

CoolingUnit + option 119+ Nominal capacity kW 517 575 731 819 907 1010 1097Full load performances*

kW/kW 3,49 3,41 3,37 3,35 3,30A A A A A A A A A

Unit + option 119 SEER12/7°C Comfort low temp. kWh/kWh 5,32 5,32 5,40 5,38 5,44 5,36 5,31 5,29 5,33s cool12/7°C % 210 210 213 212 215 212 209 209 210

SEER23/18°C Comfort medium temp.

kWh/kWh 6,94 6,97 7,03 7,00 7,15 6,76 6,84 6,74 6,94

SEPR12/7°C Process high temp. kWh/kWh 7,03 6,92 6,97 6,83 6,87 6,58 6,55 6,49 6,47Unit + option 119+ SEER12/7°C Comfort low temp. kWh/kWh 5,43 5,43 5,50 5,47 5,53 5,47 5,41 5,40 5,43

s cool 12/7°C % 214 214 217 216 218 216 213 213 214SEER23/18°C Comfort medium temp.

kWh/kWh 7,12 7,15 7,19 7,16 7,32 6,92 6,99 6,92 7,12

SEPR12/7°C Process high temp. kWh/kWh 7,14 7,03 7,07 6,94 6,98 6,68 6,66 6,60 6,57Sound levelsUnit + option 119+Sound power 97 98 99 98 100 98 100Sound pressure at 10 mUnit + options 15 + 119+(3)

Sound power 95 95 94 97 98 98 98Sound pressure at 10 mUnit + options 15LS + 119+(3)

Sound power 90 91 91 94 94 93 94Sound pressure at 10 m 57 58 58 59DimensionsUnit + option 119/119+Length mm 10305 10305Width mmHeight mmUnit + option 119/119+ + options 116A/116W(3)

Length mm - - -Operating weight(4)

kg 5570 5583 7813 7875kg 5979 - - -

CompressorsQuantity 1 1 1 1 1 1 1 1 1Quantity 1 1 1 1 1 1 1 1 1

Unit minimum capacity % 13 11 10 10 10 10 11 10Refrigerant(4)

kg 70 74 93 10393 93 90 100 133 147

kg 71 75 75 104 10794 94 107 107 117 149 153

s cool

COOLING

CARRIER 2018 - 2019


PHYSICAL DATA

30KAV options 119/119+ 500 550 600 650 720 800 900 1000 1100

Oilll

Unit control Touch Pilot with 7 inch colored touch screen interface

Languages 10 languages

Smart energy metering Standard featureWireless connectivityExpansion valveAir heat exchangerFansUnit + option 119Unit + option 119+Quantity 10 10 10 10 14 14

l/s 59300 59300 59300 59300 94880 94880Maximum rotation speed r/s

l/s 44700 43500 74080r/s 14,7 14,7

Water heat exchanger Flooded shell and tube heat exchangerWater volume l 83 88 100 115 144 183

module kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000

Hydraulic module (option)

Pumpl 80 80 80 80 80 80 - - -

kPa 400 400 400 400 400 400 - - -Water connections Victaulic® typeWithout options 116A/116W(3)

pouces 5 5 8 8 8mm 141,3 141,3

With options 116A/116W(3)

pouces 5 5 5 5 5 5 - - -mm 141,3 141,3 141,3 141,3 141,3 141,3 - - -

Casing paint

COOLING

CARRIER 2018 - 2019


ELECTRICAL DATA

Standard units

30KAV 500 550 600 650 720 800 900 1000 1100

Power circuit supplyNominal voltage V-ph-Hz 400-3-50Voltage range VControl circuit supplyMaximum operating input power(1)

Standard unit kW 370 458kW 300 315 451 551

Power factor at maximum power(1) (2)

% 35-45Nominal operating current draw(3)

Standard unit A 340Maximum operating current draw (Un)(1)

Standard unit A 358 390 459 511 575 780A 385 490 701 781

Maximum operating current draw (Un-10%)Standard unit A 477 545 779 831

A 459 510 537 747 855Start-up current

30KAV options 119/119+ 500 550 600 650 720 800 900 1000 1100

Power circuit supplyNominal voltage V-ph-Hz 400-3-50Voltage range VControl circuit supplyMaximum operating input power(1)

kW 319 401 484kW 359 397 479kW 394 490 533kW 303 339 391

Power factor at maximum power(1) (2)

% 35-45Nominal operating current draw(3)

A 318 374 441 535A 314 341 435

Maximum operating current draw (Un)(1)

A 355 395 410 445 495A 441 490 558 745A 440 530A 379

Maximum operating current draw (Un-10%)A 387 448 485 533 757 811A 384 444 481 751 804A 417 458 481 570 833A 414 455 477 885

Start-up current

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CARRIER 2018 - 2019


DIMENSIONS/CLEARANCES

30KAV 500 & 550 without Hydraulic module

30KAV 500 & 550 with Hydraulic module

Legend NOTES:

Drawings are not contractually binding.

dimensional drawings, available on request.

and center of gravity coordinates please refer to the dimensional drawings.If any unit(s) are close to walls, please refer to chapter “Distance to the wall” of this document to determine the space required.

aWater inlet for standard unit

Water outlet for standard unit

Power electrical connection

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CARRIER 2018 - 2019



30KAV 600 & 650 without Hydraulic module

30KAV 600 & 650 with Hydraulic module

Legend NOTES:







COOLING

CARRIER 2018 - 2019



30KAV 500, 550, 600 & 650 opt. 119/119+ 30KAV 720 & 800 without Hydraulic module

30KAV 500, 550, 600 & 650 opt. 119/119+ & 30KAV 720 & 800 with Hydraulic module

Legend NOTES:







COOLING

CARRIER 2018 - 2019



30KAV 720 opt. 119/119+ 30KAV 900 & 1000 without Hydraulic module

30KAV 720 opt. 119/119+ with Hydraulic module

Legend NOTES:







COOLING

CARRIER 2018 - 2019



30KAV 800 & 900 opt. 119/119+ 30KAV 1100, without Hydraulic module

30KAV 800 opt. 119/119+ with Hydraulic module

Legend NOTES:







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CARRIER 2018 - 2019



30KAV 1000 & 1100 opt. 119/119+

Legend NOTES:







Multiple chiller installation

arranged as shown in the example below, to avoid recycling

1,5 mmini

1,5 mmini

Distance to the wall

To ensure correct operation for most cases:--

situations an accessory (supplied loose at the time of

Wall

Anti-vibrationmounts

variable-speed screw liquid chiller with …cooling 198 carrier 2018 - 2019 variable-speed screw...

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