varun radiators pvt ltd profile.pdf · a tuv nord iso/ts 16949:2009 company. ... tafe and sonalika...

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VARUN RADIATORS PVT LTD A TUV Nord ISO/TS 16949:2009 Company

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VARUN RADIATORS PVT LTDA TUV Nord ISO/TS 16949:2009 Company

THINK-DESIGN-DELIVER

¡ Products and Brands¡ Infrastructure§ Manufacturing

§ Quality

§ Design and Development

¡ Initiatives ¡ Value proposition¡ Management and Key persons

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THINK-DESIGN-DELIVER

¡ Al Brazed Heat Exchangers§ Radiators

§ Intercoolers

§ Condensers

§ Engine cooling module

¡ Cu-Br Radiators

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THINK-DESIGN-DELIVER

¡ Hexsol is a brand for providing heat exchange and engine

cooling solution to the OEM’s. It covers following industries:§ Automotives and farm tractors

§ Industrial application – Earth moving, Combustion & Hydrogen cell Generators

§ Heat Ventilation and Air Conditioning

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THINK-DESIGN-DELIVER

¡ Strong National level after market brand COUGAR for automotive radiators,automotive condensers and intercoolers

¡ Distribution network of 90 distributors & 6,000 dealers across the country

¡ Few of our reputed Distributors are:§ George Oakes Ltd - Chennai (A TAFE Group Company),

§ Jalandhur Motor Agency (Delhi) Ltd - Gurgaon,

§ Topsel – Kolkata

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¡ 70 Brazed Aluminium Radiators§ Passenger cars – Maruti range

§ HCV & LCV - TATA , Ashok Leyland and Eicher Range

§ Tractors - Mahindra, Massey Ferguson, TAFE and Sonalika range

§ SUV - TATA and Mahindra range

¡ 20 Cu Brass radiators§ TATA , Ashok Leyland , Massey Ferguson and TAFE

¡ Rows - Single, Two row and three row¡ Tubes - 16 mm and 22 mm¡ Size range - 325mm X 332mm to 785mm x 534 mm

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THINK-DESIGN-DELIVER

Facility Land(Sq. Ft.)

Construction(Sq. Ft.)

Production Installed Capacity

(units p.a.)

V1 15,855 8,934 Cu-Br Radiators Production 1,00,000

V2 21,839 14,100 Al Heat Exchangers Production andDesign & Development

5,00,000

P1 9,000 3,150 Press tools and Special PurposeMachine construction

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M1 10,050 9,000 Mould making and processing 24

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Situated in Chhatral (35 km from Ahmedabad, Gujarat)Connected with a four lane highway

THINK-DESIGN-DELIVER

¡ Total Land Area: 15,855 Sq. ft. ¡ Total Construction Area: 8,934 Sq. ft.¡ Installed capacity of 1 lakh units per annum ¡ Machineries Installed: Tinning Machine, Tube Mill, Fin Machine, Core

Builder, Baking Furnace, Clinching Machine, Wet Leak Test

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THINK-DESIGN-DELIVER

¡ Total Land Area : 21,839 Sq. ft. ¡ Total Construction Area: 14,100 Sq. ft.¡ Installed capacity of 5 lakh units per annum ¡ Machineries Installed: CAAB Furnace, Clinching Machine, Air Leak Testing

Machine, Core Builder, Fin Machine, Tube Cutting Machine, Wet Leak Test, Hydraulic Press

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THINK-DESIGN-DELIVER

¡ Total Land Area: 9,000 Sq. ft. ¡ Total Construction Area: 3,150 Sq. ft.¡ Installed capacity of 125 tools per annum ¡ Machineries Installed: HAAS VMC Machine, Wire Cut Machine, Grinding

Machine, Shaping Machine, Lathe Machine

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THINK-DESIGN-DELIVER

¡ Total Land Area : 10,050 Sq. ft. ¡ Total Construction Area : 9,000 Sq. ft.¡ Mould making facility : 24 per annum¡ Tanks processing capacity : 12 lakh per annum¡ Machineries Installed: Injection Molding Machine, VMC Machine

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THINK-DESIGN-DELIVER

¡ Latest Nocolok brazingtechnology in use

¡ Furnace powered fully bynatural gas reducing thepower cost

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¡ Brazing Furnace

¡ VMC Machine

¡ Air Leak Testing Machine

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Global collaboration to access world class manufacturing technologies

THINK-DESIGN-DELIVER 14

Using best in class raw materials to ensure defect free product

Tubes, MPE Tubes

MPE Tubes, Manifolds

Fin Stock, Al Sheet

Fin Stock, Al Sheet

THINK-DESIGN-DELIVER

¡ Best in class raw material in use¡ Rigorous end to end quality and performance checks§ Routine

▪ Pressure test,

▪ Leakage test for filler neck

▪ Visual examination

▪ Dimensions

§ Design and development level▪ Vibration test,

▪ Pressure Impulse test,

▪ Heat Dissipation performance test

¡ Quarterly internal audits to continuously validate processes

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THINK-DESIGN-DELIVER

¡ Qualified R&D professionals to design high performance andreliable products

¡ Proprietary heat transfer software to do design iteration, simulationand validation

¡ Separate prototype unit to produce samples for trials in very shorttime

¡ Most modern tool rooms in the industry with top of the line wire cut,vertical milling, and surface grinder

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THINK-DESIGN-DELIVER

Initiated development of PF condensers for HVAC players in India

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Prototype development for European radiator manufacturer

§ Hitachi§ LG§ Godrej§ Videocon§ Blue star§ Onida

THINK-DESIGN-DELIVER

¡ First to launch Cu-Brass Core – Plastic Tank Radiators

¡ 60 Cu-Brass radiators

¡ 70 Brazed Aluminium radiators

¡ 100 top bottom plastic Tanks

¡ 100 Moulds

¡ 30 Header plates tools

¡ 50 Core Support tools

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THINK-DESIGN-DELIVER 19

• High performance & cost effective designsDesigning Stage

• Low Cost• Deliver even small volumes with short lead time

ProductionStage

• Continuous Value Engineering• Flexibility to adapt same design on wider platform

Post -Production

Customer Satisfaction is our top most priority

THINK-DESIGN-DELIVER 20

Quick Response

WideRange

Assured Quality

Competitive pricing

Customer Satisfaction is our top most priority

THINK-DESIGN-DELIVER

Manish Patel, Managing Director

• Merit certificate holder from ‘The Institute of Cost & Works Accountants’.• Possesses 20 years of experience in engine cooling products and markets.

Nilesh Patel, Executive Director

• A commerce graduate with 16 years of experience in managingManufacturing, Supply Chain and Finance for the company.

K. Sharat Chandra, Head Designing

• A IIT-Mumbai, IIM-Ahmedabad alumnus with 7 years of experience indesign and development of Heat Exchangers

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THINK-DESIGN-DELIVER

Joy Tuscano, Chief Operating Officer

• An engineer with a Post-graduation in Management from IIM – Ahmedabad• M Sc. in International Management from Università commerciale Luigi Bocconi

Ahmed Saifee, Head Business Development

• Post-graduation in Management from IIM – Ahmedabad.• Possesses 2 years of experience in product and process designing.

Young team of committed professionals

• Most are Engineer - MBAs• Work culture is friendly & decision making fast• Attrition is negligible

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THINK-DESIGN-DELIVER 23

VRPLThe Ideal

Choice

Suppliers with good

track record

Quick Prototype

development

Small Batch sizes

possible

Significant Cost

benefits

Latest technology

THINK-DESIGN-DELIVER

VARUN RADIATORS PVT LTD

Registered Office and Works.1507/1515,G.I.D.C Chhatral, Phase - II,Chhatral-382729,Ta-Kalol, Dist- GandhinagarINDIA

PHONE 91-2764-233348FAX 91-2764-233348Email: [email protected]

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THINK-DESIGN-DELIVER

Thank You

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