vdl enabling technologies group switzerland
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VDL ETG Switzerland, 9477 Trübbach
VDL Enabling Technologies Group Switzerland
Strong through cooperation
VDL ETG Switzerland, 9477 Trübbach2
Vision
"Manufacturing in Western Europe has a Future; The Future of Western Europe is in
Manufacturing".
VDL ETG Switzerland, 9477 Trübbach
101 COMPANIES
Foundation 1954
ACTIVE IN 20 COUNTRIES
17,000 EMPLOYEES
REVENUE€ 5.9 BILLION
WIN€ 178 MILLION
STRONG BALANCE AND SOLVENCY AT 58%
80% EXPORT to 105 COUNTRIES
1,300,000 M² PRODUCTION AREA
A FAMILY BUSINESS
We are VDL
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VDL ETG Switzerland, 9477 Trübbach
Suppliers Vehicle assembly Buses & Coaches End products
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VDL company structure
VDL ETG Switzerland, 9477 Trübbach
Metal processing Complete systems Plastics production Surface treatment
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VDL company structureOur services
VDL ETG Switzerland, 9477 Trübbach
ETG Switzerland - Trübbach
ETG Singapore
ETG Suzhou
ETG USA WestETG USA East
ETG Eindhoven
ETG Precision
ETG T&D
ETG Projects
ETG Almelo
VDL ETG Network
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VDL ETG Switzerland, 9477 Trübbach7
VDL ETG Switzerland
• Acquired by VDL in 2015
• 145 employees
• Based in the Rhine Valley near Liechtenstein, Austria, Germany and Italy
• ISO certified company
Our company
VDL ETG Switzerland, 9477 Trübbach8
1946 1960 2000 2007 2010
Foundation of Balzers AG
Strategic realignment of third-party buyers
into the high-tech industry
Start of production as Oerlikon Solar
Production of coating systems for Balzers AG
Foundation as a company
2009
Collapse of the solar technology market
2012
VDL ETG Switzerland has a long history as a supplier to the high-tech industry.
Acquisition by Tokyo Electron
2015
Acquisition by VDL
The locationOur history
VDL ETG Switzerland, 9477 Trübbach
Our team
Managing Director
John Piggen
Sales and Marketing
Adrian Belz
Finance / HR & IT
Peter Hartmann
SCM & Production Support
Remo Kaufmann
Production
Peter Bärtsch
Quality/BEX
Cyrill Coray
Engineering
M. Hochschwarzer
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Management
VDL ETG Switzerland, 9477 Trübbach
Car / Motorsport Medical technologyAgriculture and
nutrition
ResearchAviation
Semiconductor industry
Energy: wind, solar,
Construction
Railway
Our partners are at home in these markets
Markets
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VDL ETG Switzerland, 9477 Trübbach
POWER OF A
MULTINATIONAL CORPORATION CULTURE OF A
FAMILY BUSINESS
FLAT ORGANISATIONAL STRUCTURE
WITH SHORT PATHSINF
OR
MA
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DIR
EC
T
OP
EN
WO
RK
ING
ATM
OSP
HER
E
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SU
LT
OR
IEN
TED
PRAGMATIC ENTREPRENEURSHIPDEDICATED
EMPLOYEES
STRONG TOGETHER
QUALIFIED
PROFESSIONALS
1911
Core valuesOur DNA
VDL ETG Switzerland, 9477 Trübbach12
Our disciplinesWe offer technical solutions at the highest level using the best instruments and technologies
Welding Turning and millingVacuum brazing Metrology Surface treatment
Cleaning Clean room assembly Examination & Qualification
Engineering Procurement and logistics
VDL ETG Switzerland, 9477 Trübbach13
ProductsWe make your products even better
- We are able to manufacture
individual components as well
as complete systems.
- Our focus is on the manufacture
of components for industrial and
scientific facilities
VDL ETG Switzerland, 9477 Trübbach14
Large-scale processing
Material logistics
Polishing of sealing surfaces
Vibratory grinding
Measure and evaluate
Acceptance documentation
Wet cleaning Steam blasting
Our core competencies
VDL ETG Switzerland, 9477 Trübbach15
Edit
Assembly
Aluminium welding
Orbital welding
Polishing
Black light control
HE Leak Test
Cleaning
Atmospheric bake out
Laser engraving
Residual gas analysis
Steam cleaning
Our core competencies
VDL ETG Switzerland, 9477 Trübbach16
Systems
• Module assembly
• Complete functional test
• Electrical wiring
• Pneumatic testing
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Quality through process reliability
Vericut MDM tool management Milling CMM measurement
SPC analysis Cleaning RestGasAnalyse Analysis
VDL ETG Switzerland, 9477 Trübbach
Engineering
- Highly qualified professionals
- Adaptation of products to our manufacturing
processes
- Close communication and consultation with
operational experts in manufacturing
- Support for manufacturability
- Process optimisations
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VDL ETG Switzerland, 9477 Trübbach
Turning and millingMilling- Machining Centres & Large Milling Machines
Waldrich MultiTec 4000 HC
DMG DMC 210 FD DMG DMC 200FD Mandelli Spark 1600AT
DMU 100-T DMU 70 eVolution DMC 60-U
Range X (mm) 4000 2100 2000 1600 1150 750 600Range Y (mm) 4000 2100 1800 1400 710 600 700Range Z (mm) 4000 1250 1100 1400 710 520 600Pallets size (mm) 3500 x 2500 (12x) Ø 1850 (5x) Ø 1850 (5x) Ø 1030 (6x) Ø 800 Ø 800 x 620 630 x 500 (48x)Power (kW) 45 52 32 70 32 13 16Revolutions (RPM) 9000 12000 10000 14000 12000 18000 18000Product change Aut. pallet Aut. pallet Aut. pallet Aut. pallet standard standard Aut. palletRoundtable Autom. Autom. Autom. Autom. Autom.Tilting table - - - Yes -10° +95°Note Linear pallet portal 363 tool places - HSM Rotary head +30° -
120HSM HSM
Turning - tool d > 200 mm and / or length > 1000 mm
Gildemeister CTX 420L CTX Alpha 500
Turning diameter over bed (mm) Ø 210 Ø 240
Distance between centres (mm) 635 470
Power (kW) 25 20
Revolutions (RPM) 5000 6000
MILLTURN machines
WFL M65 WFL M40-G
Nominal width 1500 1500
Range x-axis 670 670
Range y-axis 600 300
Positioning on the b-axis -110° till +90° -110° till +90°
Maximum chuck speed (rpm) 3500 3500
Power at spindle (kW) 40 33
Revolutions (RPM) Oct 00 Oct 00
Note Tailstock / steady rest Counter spindle
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VDL ETG Switzerland, 9477 Trübbach20
Welding and vacuum brazing
Welding equipmentFronius Wave 5000Fronius Wave 2200Fronius Wave 450 Trans Plus Synergetic
5000Arc Machines Inc. 207 A Manipulator
Current(A) 3 - 500 3 - 220 450 500Note TIG welding TIG welding TIG welding MIG MAG Orbital welding Ø 6 - Ø
20max 7 tons
Heat treatment furnaces/ vacuum brazing
PVA TePla MOV1600 PVA TePla MOV 600 PVA TePla MOV 3
Diameter (mm) 900 900 190
Length (mm) 900 900 300
Max temperature (°C) 1200 1200 1200
VDL ETG Switzerland, 9477 Trübbach
Cleaning and surface treatment
Cleaning tool
High-end cleaning equipment for vacuum, semiconductor and medical applications
Height (mm) 3380 1680
Width (mm) 3200 2150
Length (mm) 4500 2150
Note Acid and base cleaning Acid and base cleaning
Blasting tools
SGT 5000 Schlick 3000 SGT 800 SGT 800Height (mm) 3600 2900 500 500Width (mm) 5000 3000 600 600Length (mm) 6000 5500 800 800Note Glass bead blasting Glass bead blasting Glass bead blasting Corundum blasting
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VDL ETG Switzerland, 9477 Trübbach
Clean room assembly (RGA)
UVR
Inner mass:
Diameter 1470 mm
Height 440 mm
Chamber area 55000 cm²
Area required for measurement 20000 cm²
NGQ 250
Inner mass:
Length 700 mm
Wide 700 mm
Height 500 mm
Chamber area 23400 cm²
Area required for measurement 8000 cm²
Measuring chambersXXL 1 XXL 2
Length 2560 mm 2560 mmWide 1930 mm 1930 mmHeight 1195 mm 1420 mmChamber area 215000 cm² 215000 cm²
Area required for measurement 40000 cm² 40000 cm²
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VDL ETG Switzerland, 9477 Trübbach
• 800m2 ISO 6 work surface• 2500m2 ISO 8 work surface
• 4 heatable RGA chambers
• 3*4*5m bake-out oven
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The clean room
VDL ETG Switzerland, 9477 Trübbach
Quality assurance
Measuring tool
Brown & Sharp Hexagon Global Advantage
Brown & Sharp DEA Scirocco
Leitz Reference Tesa Gage 2000 DEA Delta Slant(From June 2020)
Range X (mm) 2000 1500 700 458
Range Y (mm) 4000 1000 1000 510
Range Z (mm) 1500 900 650 406
Measuring force (N) - - 0,03 - 0,06 -
Uncertainty of measurement (µm)
4.5µm + L/200 3.8µm +4.5xL/1000 1.3µm + L /350 4µm + L /200
- Everything we can produce, we can also
measure.
- Helium leak test inside and outside the clean
room
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VDL ETG Switzerland, 9477 Trübbach25
A look into the future
We are investing in our future with the acquisition of several new machines over the next few years.
DMU 125 FD 7 pallets
June 2019
DMG 340 Gantry
June 2020 June 2020
Hexagon DEADelta slant
Q3 2020
DMU 85 12 Pallets
Vacuum brazing furnace
June 2021
VDL ETG Switzerland, 9477 Trübbach
Hauptstrasse 1a, 9477 Trübbach +41 81 784 64 00 [email protected]
TOGETHER STRONG