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VDL ETG Switzerland, 9477 Trübbach VDL Enabling Technologies Group Switzerland Strong through cooperation

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Page 1: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

VDL Enabling Technologies Group Switzerland

Strong through cooperation

Page 2: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach2

Vision

"Manufacturing in Western Europe has a Future; The Future of Western Europe is in

Manufacturing".

Page 3: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

101 COMPANIES

Foundation 1954

ACTIVE IN 20 COUNTRIES

17,000 EMPLOYEES

REVENUE€ 5.9 BILLION

WIN€ 178 MILLION

STRONG BALANCE AND SOLVENCY AT 58%

80% EXPORT to 105 COUNTRIES

1,300,000 M² PRODUCTION AREA

A FAMILY BUSINESS

We are VDL

3

Page 4: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Suppliers Vehicle assembly Buses & Coaches End products

4

VDL company structure

Page 5: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Metal processing Complete systems Plastics production Surface treatment

5

VDL company structureOur services

Page 6: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

ETG Switzerland - Trübbach

ETG Singapore

ETG Suzhou

ETG USA WestETG USA East

ETG Eindhoven

ETG Precision

ETG T&D

ETG Projects

ETG Almelo

VDL ETG Network

6

Page 7: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach7

VDL ETG Switzerland

• Acquired by VDL in 2015

• 145 employees

• Based in the Rhine Valley near Liechtenstein, Austria, Germany and Italy

• ISO certified company

Our company

Page 8: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach8

1946 1960 2000 2007 2010

Foundation of Balzers AG

Strategic realignment of third-party buyers

into the high-tech industry

Start of production as Oerlikon Solar

Production of coating systems for Balzers AG

Foundation as a company

2009

Collapse of the solar technology market

2012

VDL ETG Switzerland has a long history as a supplier to the high-tech industry.

Acquisition by Tokyo Electron

2015

Acquisition by VDL

The locationOur history

Page 9: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Our team

Managing Director

John Piggen

Sales and Marketing

Adrian Belz

Finance / HR & IT

Peter Hartmann

SCM & Production Support

Remo Kaufmann

Production

Peter Bärtsch

Quality/BEX

Cyrill Coray

Engineering

M. Hochschwarzer

9

Management

Page 10: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Car / Motorsport Medical technologyAgriculture and

nutrition

ResearchAviation

Semiconductor industry

Energy: wind, solar,

Construction

Railway

Our partners are at home in these markets

Markets

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Page 11: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

POWER OF A

MULTINATIONAL CORPORATION CULTURE OF A

FAMILY BUSINESS

FLAT ORGANISATIONAL STRUCTURE

WITH SHORT PATHSINF

OR

MA

L

DIR

EC

T

OP

EN

WO

RK

ING

ATM

OSP

HER

E

RE

SU

LT

OR

IEN

TED

PRAGMATIC ENTREPRENEURSHIPDEDICATED

EMPLOYEES

STRONG TOGETHER

QUALIFIED

PROFESSIONALS

1911

Core valuesOur DNA

Page 12: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach12

Our disciplinesWe offer technical solutions at the highest level using the best instruments and technologies

Welding Turning and millingVacuum brazing Metrology Surface treatment

Cleaning Clean room assembly Examination & Qualification

Engineering Procurement and logistics

Page 13: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach13

ProductsWe make your products even better

- We are able to manufacture

individual components as well

as complete systems.

- Our focus is on the manufacture

of components for industrial and

scientific facilities

Page 14: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach14

Large-scale processing

Material logistics

Polishing of sealing surfaces

Vibratory grinding

Measure and evaluate

Acceptance documentation

Wet cleaning Steam blasting

Our core competencies

Page 15: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach15

Edit

Assembly

Aluminium welding

Orbital welding

Polishing

Black light control

HE Leak Test

Cleaning

Atmospheric bake out

Laser engraving

Residual gas analysis

Steam cleaning

Our core competencies

Page 16: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach16

Systems

• Module assembly

• Complete functional test

• Electrical wiring

• Pneumatic testing

Page 17: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach17

Quality through process reliability

Vericut MDM tool management Milling CMM measurement

SPC analysis Cleaning RestGasAnalyse Analysis

Page 18: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Engineering

- Highly qualified professionals

- Adaptation of products to our manufacturing

processes

- Close communication and consultation with

operational experts in manufacturing

- Support for manufacturability

- Process optimisations

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Page 19: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Turning and millingMilling- Machining Centres & Large Milling Machines

Waldrich MultiTec 4000 HC

DMG DMC 210 FD DMG DMC 200FD Mandelli Spark 1600AT

DMU 100-T DMU 70 eVolution DMC 60-U

Range X (mm) 4000 2100 2000 1600 1150 750 600Range Y (mm) 4000 2100 1800 1400 710 600 700Range Z (mm) 4000 1250 1100 1400 710 520 600Pallets size (mm) 3500 x 2500 (12x) Ø 1850 (5x) Ø 1850 (5x) Ø 1030 (6x) Ø 800 Ø 800 x 620 630 x 500 (48x)Power (kW) 45 52 32 70 32 13 16Revolutions (RPM) 9000 12000 10000 14000 12000 18000 18000Product change Aut. pallet Aut. pallet Aut. pallet Aut. pallet standard standard Aut. palletRoundtable Autom. Autom. Autom. Autom. Autom.Tilting table - - - Yes -10° +95°Note Linear pallet portal 363 tool places - HSM Rotary head +30° -

120HSM HSM

Turning - tool d > 200 mm and / or length > 1000 mm

Gildemeister CTX 420L CTX Alpha 500

Turning diameter over bed (mm) Ø 210 Ø 240

Distance between centres (mm) 635 470

Power (kW) 25 20

Revolutions (RPM) 5000 6000

MILLTURN machines

WFL M65 WFL M40-G

Nominal width 1500 1500

Range x-axis 670 670

Range y-axis 600 300

Positioning on the b-axis -110° till +90° -110° till +90°

Maximum chuck speed (rpm) 3500 3500

Power at spindle (kW) 40 33

Revolutions (RPM) Oct 00 Oct 00

Note Tailstock / steady rest Counter spindle

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Page 20: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach20

Welding and vacuum brazing

Welding equipmentFronius Wave 5000Fronius Wave 2200Fronius Wave 450 Trans Plus Synergetic

5000Arc Machines Inc. 207 A Manipulator

Current(A) 3 - 500 3 - 220 450 500Note TIG welding TIG welding TIG welding MIG MAG Orbital welding Ø 6 - Ø

20max 7 tons

Heat treatment furnaces/ vacuum brazing

PVA TePla MOV1600 PVA TePla MOV 600 PVA TePla MOV 3

Diameter (mm) 900 900 190

Length (mm) 900 900 300

Max temperature (°C) 1200 1200 1200

Page 21: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Cleaning and surface treatment

Cleaning tool

High-end cleaning equipment for vacuum, semiconductor and medical applications

Height (mm) 3380 1680

Width (mm) 3200 2150

Length (mm) 4500 2150

Note Acid and base cleaning Acid and base cleaning

Blasting tools

SGT 5000 Schlick 3000 SGT 800 SGT 800Height (mm) 3600 2900 500 500Width (mm) 5000 3000 600 600Length (mm) 6000 5500 800 800Note Glass bead blasting Glass bead blasting Glass bead blasting Corundum blasting

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Page 22: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Clean room assembly (RGA)

UVR

Inner mass:

Diameter 1470 mm

Height 440 mm

Chamber area 55000 cm²

Area required for measurement 20000 cm²

NGQ 250

Inner mass:

Length 700 mm

Wide 700 mm

Height 500 mm

Chamber area 23400 cm²

Area required for measurement 8000 cm²

Measuring chambersXXL 1 XXL 2

Length 2560 mm 2560 mmWide 1930 mm 1930 mmHeight 1195 mm 1420 mmChamber area 215000 cm² 215000 cm²

Area required for measurement 40000 cm² 40000 cm²

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Page 23: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

• 800m2 ISO 6 work surface• 2500m2 ISO 8 work surface

• 4 heatable RGA chambers

• 3*4*5m bake-out oven

23

The clean room

Page 24: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Quality assurance

Measuring tool

Brown & Sharp Hexagon Global Advantage

Brown & Sharp DEA Scirocco

Leitz Reference Tesa Gage 2000 DEA Delta Slant(From June 2020)

Range X (mm) 2000 1500 700 458

Range Y (mm) 4000 1000 1000 510

Range Z (mm) 1500 900 650 406

Measuring force (N) - - 0,03 - 0,06 -

Uncertainty of measurement (µm)

4.5µm + L/200 3.8µm +4.5xL/1000 1.3µm + L /350 4µm + L /200

- Everything we can produce, we can also

measure.

- Helium leak test inside and outside the clean

room

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Page 25: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach25

A look into the future

We are investing in our future with the acquisition of several new machines over the next few years.

DMU 125 FD 7 pallets

June 2019

DMG 340 Gantry

June 2020 June 2020

Hexagon DEADelta slant

Q3 2020

DMU 85 12 Pallets

Vacuum brazing furnace

June 2021

Page 26: VDL Enabling Technologies Group Switzerland

VDL ETG Switzerland, 9477 Trübbach

Hauptstrasse 1a, 9477 Trübbach +41 81 784 64 00 [email protected]

TOGETHER STRONG