vector corrosionservices vector corrosion technologies fusion... · contact vector full site survey...

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Contact VECTOR Full Site Survey Analyze Results Specify or Design Structure View ® Site Monitoring Determine Corrosion Management Options The process for the most effective Corrosion Management System Fusion Systems Impressed Current Cathodic Protection Galvanic Systems Electrochemical Treatments Corrosion Management Options Th e process for fe r the most ef f osi Corr ro ective ion Managem ment System m Conta VECTOR ct Site Survey Full Analyz y Results ze C Options Corrosion Manageme ent ochemical Electr o Galvanic Systems otectio Cathodic Pr ro en essed Curr re Impr re Fusion Systems s on nt M Site Struct Monitoring ® ture View Design Specify or n Managem Determin ment Options osion Corr ro ne eatments r re T Tr CAR PARKS BUILDINGS MARINE BRIDGES POWER & ENERGY ARKS CAR P PA BUILD S DINGS BRIDGES MARINE POWER & E ENERGY Vector Corrosion Services VCS provides solutions for engineers, contractors and asset managers facing corrosion and concrete durability concerns. We offer non-destructive testing & monitoring, corrosion engineering and Cathodic Protection design services for infrastructure and building assets. Our Certified Senior Cathodic Protection Engineers are experts in sustainable solutions for durable concrete structures. Contact Vector today for a free consultation on your structure. Vector are active members of the world’s leading organizations (ICorr, NACE, CPA) on corrosion science, ensuring our advice and solutions are the most current and advanced in the industry. Typical Applications Canada Vector Corrosion Technologies Ltd. 474B Dovercourt Drive Winnipeg | MB | R3Y 1G4 | Canada Tel: +1 (204) 489-9611 E-mail: [email protected] Web: www.vector-corrosion.com United States of America Vector Corrosion Technologies, Inc. 8413 Laurel Fair Circle | Ste 200A Tampa | FL | 33610 | USA Tel: +1 (813) 830-7566 E-mail: [email protected] Web: www.vector-corrosion.com Europe Vector Corrosion Technologies Limited 27a Upper High Street | Cradley Heath B64 5HX | United Kingdom Tel: +44 (0) 1384 671414 E-mail: [email protected] Web: www.vector-corrosion.eu Vector Corrosion Technologies is a recognized world leader in improving the durability of concrete structures. Vector’s core focus on innovation drives the development of technically advanced solutions for concrete structures subject to corrosion. Vector is committed to fostering a positive, solution-oriented approach with our clients and partners, utilising our innovative and flexible range of products to deliver ‘least total cost’ solutions through corrosion evaluation, design, material supply and on-site technical support. Galvanic Systems Impressed Current Systems Fusion Systems Electrochemical Treatments (Re-alkalization & Chloride Extraction) Post-tensioned Corrosion Protection Systems Vector’s specialist expertise has evolved from over 50 years of involvement in the construction industry worldwide. The hallmark of a Vector solution is the unparalleled integrity, expertise and experience of its people. Through their continued development, many of our professional team members hold the highest level of NACE and ICorr certification for cathodic protection, ensuring we offer the most up-to-date advice to our clients. Trust in Vector We invite you to contact us to discuss your corrosion problems. We will work with you to identify the root cause of the problem and develop a solution that delivers on the best technical, lifecycle and commercial needs of your structure. Vector Corrosion Technologies

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Page 1: Vector CorrosionServices Vector Corrosion Technologies Fusion... · Contact VECTOR Full Site Survey Analyze Results Structure View® Specify or Design Site Monitoring Determine Corrosion

Contact VECTOR Full Site Survey Analyze Results

Specify or DesignStructure View®

Site MonitoringDetermine Corrosion

Management Options

The process for the most effective Corrosion Management System

Fusion Systems

Impressed CurrentCathodic Protection

Galvanic Systems

ElectrochemicalTreatments

Corrosion Management

Options

Th e process for the most effe r the most ef f osion Management SystemCorrrosion Management Systemective ion Management System ment System m

Conta VECTORct Site SurveyFull Analyz y Resultsze C

OptionsCorrosion Management ent

ochemicalElectrrochemical

Galvanic Systems

otectionCathodic Pr rotectionenessed Curr rentImprressed Curr

Fusion Systems

s

onnt

MSite Struct

Monitoring

®ture View DesignSpecify or nManagement OptionsDetermine

ment OptionsosionCorrrosionne eatmentsrreatmentsTTr

CAR PARKS BUILDINGS MARINEBRIDGES POWER & ENERGYARKSCAR P PARKS BUILDS DINGS BRIDGES MARINE POWER & ENERGY ENERGY

VectorCorrosion ServicesVCS provides solutions for engineers, contractors and assetmanagers facing corrosion and concrete durability concerns. We offer non-destructive testing & monitoring, corrosionengineering and Cathodic Protection design services forinfrastructure and building assets. Our Certified SeniorCathodic Protection Engineers are experts in sustainablesolutions for durable concrete structures.

Contact Vector today for afree consultation on your structure.

Vector are active members of the world’s leading organizations(ICorr, NACE, CPA) on corrosion science, ensuring our adviceand solutions are the most current and advanced in theindustry.

Typical Applications

CanadaVector Corrosion Technologies Ltd.474B Dovercourt DriveWinnipeg | MB | R3Y 1G4 | CanadaTel: +1 (204) 489-9611E-mail: [email protected]: www.vector-corrosion.com

United States of AmericaVector Corrosion Technologies, Inc.8413 Laurel Fair Circle | Ste 200ATampa | FL | 33610 | USATel: +1 (813) 830-7566E-mail: [email protected]: www.vector-corrosion.com

EuropeVector Corrosion Technologies Limited27a Upper High Street | Cradley HeathB64 5HX | United KingdomTel: +44 (0) 1384 671414E-mail: [email protected]: www.vector-corrosion.eu

Vector Corrosion Technologies is a recognized world leader in improving the durability of concrete structures. Vector’score focus on innovation drives the development of technically advanced solutions for concrete structures subject tocorrosion. Vector is committed to fostering a positive, solution-oriented approach with our clients and partners, utilising ourinnovative and flexible range of products to deliver ‘least total cost’ solutions through corrosion evaluation, design, materialsupply and on-site technical support.

• Galvanic Systems• Impressed Current Systems• Fusion Systems• Electrochemical Treatments (Re-alkalization & Chloride Extraction)• Post-tensioned Corrosion Protection Systems

Vector’s specialist expertise has evolved from over 50 years of involvement in the construction industry worldwide. The hallmark of a Vector solution is the unparalleled integrity, expertise and experience of its people. Through theircontinued development, many of our professional team members hold the highest level of NACE and ICorr certification forcathodic protection, ensuring we offer the most up-to-date advice to our clients.

Trust in VectorWe invite you to contact us to discuss your corrosion problems. We will work with you to identify the rootcause of the problem and develop a solution that delivers on the best technical, lifecycle and commercialneeds of your structure.

Vector Corrosion Technologies

Vector CT 6pp Brochure Shorter North America Version_Layout 1 22/11/2017 15:40 Page 1

Page 2: Vector CorrosionServices Vector Corrosion Technologies Fusion... · Contact VECTOR Full Site Survey Analyze Results Structure View® Specify or Design Site Monitoring Determine Corrosion

The ProblemConcrete corrosion problems occur whencontamination results in a loss of steelpassivity. The resulting ‘Rust’ occupies avolume much greater than the steel itconsumes. This expansion leads to cracking,concrete delamination and eventualstructural implications.

International estimates put the costs ofcorrosion to an economy at 3-5% of GDP.

What causes Corrosion?A number of everyday contaminants can cause steel to corrode in concrete.

• Seawater & airborne salts• De-icing chemicals• Carbon dioxide in the atmosphere• Cast in chlorides• Sea dredged aggregates

Traditional Cathodic Protection SystemsTraditionally, Impressed Current Cathodic Protection (ICCP) hasworked by utilising a small electrical current generated by anexternal power source to control corrosion. Due to the nature of thetechnology, power, monitoring and maintenance are allcontinuously required over its life. This often leads to systems beingoverlooked with time. One independent report indicates that after15 years, there was a 50% probability that the system would not beworking and would require repair. This increased to 75% at 20 years.

Galvanic Corrosion Control systems have increased in popularityover the past 20 years due to their simplicity. No external power ormonitoring are required for their function. This makes them anattractive option, even though they have a finite life and theirperformance cannot be altered once installed.

Galvashield® ™ Next Generation Technology

Galvashield® Fusion™ is a second-generation hybrid anode systemthat combines the designable performance of an ICCP system withsimple maintenance-free performance and installation of agalvanic system. Through extensive innovation Vector hasdeveloped a unit which offers short term ICCP to re-passivate steel(Phase 1) and long-term cathodic prevention to maintain that state(Phase 2). This is achieved with a single unit without the need forany external power or complicated wiring. This two phasetreatment is designed to the performance requirements of BSEN12696:2016.

2nd Generation Hybrid SystemPhase

A high but short term electrochemical treatment to effectively mitigate corrosion and re-passivate steel.The aim of Phase 1 is to reinstate the alkaline environment around the steel.

Phase Once Phase 1 is complete the units automatically switch to a corrosion prevention system, where the galvanic current maintains steel passivity for the life of the system.

1

2

Key BenefitsProven TechnologyICCP and alkali-activated galvanic anode technologies fusedtogether into a single unit.

Simple InstallationUnlike ICCP and galvanic anodes, Galvashield® Fusion™ is a singleunit hybrid system with no external power requirements.

Fit & ForgetGalvashield® Fusion™ operates automatically once installed,reducing access requirements, time and cost.

Long LastingProvides corrosion protection for 30+ years without the need formaintenance.*

Measureable PerformanceWhile not critical for the long-term operation of the system, siteperformance can be measured and validated if required.

EconomicalUp to 40% reduction in installed cost when compared to otherembedded galvanic systems.

*As with all galvanic protection systems, service life is dependent upon anumber of factors including reinforcing steel density, concrete conductivity,chloride concentration, humidity and anode spacing.

Galvashield® Fusion™ Anode

Alkali-activated Galvanic Anode(20 years’ track record worldwide),

provides Phase 2 Cathodic Prevention.

Galvashield® ™ Next Generation Technology

2nd GenerationGalvashield®Fusion™ Anode

Fully integrated ICCP system,provides autonomous Phase 1protection and performance.

Vector Corrosion Technologies

Vector CT 6pp Brochure Shorter North America Version_Layout 1 22/11/2017 15:40 Page 2