vedt - brelko · side view plan view drw. no. note: features & options shown: please refer to...

P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: [email protected] Web: www.brelko.com

BRELKOCONVEYOR PRODUCTS ®

Version 7.0 – © 08/2016HI-IMPACT IDLER SYSTEM - Page 427 to 445

All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.

Model number information can be found on the Label found on the scraper carton.This information will be helpful for any future inquiries or questions about belt scraper replacement parts, specifications or

troubleshooting.

INSTALLATION, OPERATING & MAINTENANCE MANUAL

Project Name : .

Project Number : .

Order Number : .

: .

Model Number : .

Purchase Date : .

Purchased From : .

Installati on Date : .

: .

HI-IMPACTIDLER SYSTEMPATENTED

IMPROVED

PRODUCT





Table of Contents1. Disclaimer �� 429

2. Safety Note �� 429

3. The following symbols may be used in this manual: �� 429

4. General Information �� 429

4.1. Application and Features (Standard System). �� 430

4.2. Reference Drawing - BTA-022 �� 431

5. Handling �� 432

5.1. Receiving the goods �� 432

5.2. Work Safety �� 432

5.3. Handling �� 433

5.4. Storage �� 433

5.5. Preparations for installing Belt Scrapers �� 433

5.6. Recommended Tools List �� 433

6. Maintenance �� 435

6.1. New Installation �� 435

6.2. Routine Visual Inspection (every 2~4 weeks) �� 435

6.3. Routine Physical Inspection (every 6~8 weeks) �� 435

6.4. Parts List and Assembly Instructions (Standard System). �� 436


6.6. Installation Instructions (Standard Mount) �� 438


7. Procedure for Replacing/Repairing Hi-impact Systems �� 440

8. Maintenance Log �� 441

9. Conveyor Belt & Equipment Check List �� 442

10. Trouble Shooting �� 445





1. Disclaimer

Brelko conveyor products (Pty) Ltd hereby disclaims any liability for: damage due to contamination of the material; user’s failure to inspect, maintain and take reasonable care of the equipment; injuries or damage resulting from use or application of this product contrary to instructions and specifications contained herein. Brelko’s liability shall be limited to repair or replacement of equipment shown to be defective.

2. Safety Note

Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tag-out procedures as defined by National Standards Institutes, National Standard for Personnel Protection - Lockout/Tag-out of Energy Sources - Minimum Safety Requirements and Occupational Health and Safety.

3. The following symbols may be used in this manual:

DANGER Danger: Immediate hazards that will result in severe personal injury or death.

WARNING Warning: Hazards or unsafe practices that could result in personal injury.

CAUTION Caution: Hazards or unsafe practices that could result in product or property damages.

Important: Important: Instructions that must be followed to ensure proper installation/operation of equipment.

Note: Note: General statements to assist the reader.

4. General Information

Brelko Hi-impact Systems are designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the Hi-impact System is installed a regular maintenance program should be set up. This program will ensure that the Hi-impact System operates at optimal efficiency and problems can be identified and fixed before the Hi-impact System stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. Hi-impact Systems operate at the transfer load point of the conveyor and is in direct contact with the moving belt. Only visual observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped and by observing the correct lockout/tag-out procedures.



Version 7.0 – © 08/2016HI-IMPACT IDLER SYSTEM - 30 to 445


APPLICATIONS A load point belt support system designed to off er maximum impact absorbing capabiliti es. Suitable for all belt conveyors where large parti cle size and severe impact load conditi ons occur.

FEATURES Unique torsion arm mounti ngs absorb impact loads and are self damping. Polyurethane impact rolls help to extend belt life. Proven polyurethane coated impact rolls, last up to 3 ti mes longer than standard rubber lagged. Support frame is available in standard 2000mm length and fi tt ed with 5 strings of idler rolls. Support frame is designed to replace existi ng roller cradles and fi xed to conveyor stringers. Open constructi on makes clean up of spillage and roll replacement very easy. Polyurethane idler roll arrangement promotes correct belt tracking.

HI-IMPACTIDLER SYSTEMPATENTED

IMPROVED

PRODUCT

SIDE VIEW

PLAN VIEW

DRW.No.NOTE: FEATURES & OPTIONS SHOWN:

PLEASE REFER TO DETAILED MANUAL FOR INSTALLATION INSTRUCTIONS, MAINTENANCE & SPARE PARTS

STANDARD CONSTRUCTION & FINISHES FOR BELT WIDTHS FROM

REV.

HI-IMPACT IDLER SYSTEM WITH IMPACT ABSORBING DUAL TORSION ARM MOUNTINGS

600mm TO 2400mm

BTA-022

E

RETAINING CHAINSTO PREVENT SWAY

IMPACT ABSORBINGDUAL TORSION ARMMOUNTINGS

220 (TYP.)

2000AVAILABLE IN mmOR

1000mm (SECTIONS)

400400400400280

(20°)35°

(45°)

ALL DIMENSIONS ARE IN mm

80 800 800 320

STEEL BAND DURABLE POLYURETHANE IMPACT ROLLS



© 08-2016





5. Handling

5.1. Receiving the goods

Check that the shipment contains all the products specified in the delivery note. If the goods do not match the delivery note, if the goods show any transportation damage, list it on the freight bill. Describe the damage and the number of wrong or faulty goods, and contact your supplier immediately.

Do not use defective parts under any circumstances. Claims must be made within 8 days from the arrival of goods. The factory does not cover expenses caused by exchange of product when installation was not carried out according to factory instructions.

5.2. Work Safety

Always use protective gloves and clothing. Always use a lifeline and soft-sole footwear when work will be carried out on raised platforms. Before you move a scraper or plough, check that it is securely attached to the lifting equipment. Always observe local safety regulations.

WARNINGBefore removing/installing equipment, lock out/tag out energy source to conveyor, and/or conveyor accessories.

Turn off and lock out/tag out energy source according to local standards.

If equipment will be installed in an enclosed area, test gas level or duct content before using a cutting torch or welding. Using a cutting torch or welding in an area with gas or dust may cause an explosion.

If using a cutting torch or welding machine, test atmosphere for gas level or dust content.





5.3. Handling

When scrapers are unloaded from the transportation vehicle onto customer’s platform, place them on boards spaced max 1m apart at a minimum of 5cm from the ground.

5.4. Storage

Scrapers can be stored unpacked or in transportation package. Scrapers must not be stored on top of one another, protect the scrapers by storing them in a cool dry area on a flat surface.

5.5. Preparations for installing Belt Scrapers

Before installation, check all measurements and any of the other geometric design

5.6. Recommended Tools List

HI-IMPACT SYSTEMS

QTY DESCRIPTION

2 EXTENSION CORD (30m MINIMUM)

1 PORT-A-PACK (OXY-ACETYLENE)

1 FLINT LIGHTER

1 ARC WELDER (INVERTER) 200AMP

1 CHIPPING HAMMER

1 ANGLE GRINDER

1 BABY GRINDER

1 5M TAPE MEASURE

1 NOZZLE CLEANER

1 SHIFTING SPANNER

1 SET SOCKET SET 8MM TO 32MM

1 SOFT FACE HAMMER

2 SAFETY HARNESS

2 G-CLAMPS

1 JIMMY LEVER

1 TORCH (LED)

1 SET SCREW DRIVER SET

1 CHALK LINE

1 SCRIBER

1 CENTRE PUNCH

1 HACK SAW

1 STANLEY KNIFE

1 4PD HAMMER

1 ANGLE FINDER





Recommended Tools List (continued...)

HI-IMPACT SYSTEMS

QTY DESCRIPTION

1 ELECTRIC DRILL

1 SET ELECTRIC DRILL BITS

1 WELDING HELMET

1 FIRE EXTINGUISHER 9KG

1 SET WELDING SPATS

1 WELDING APRON

1 FIRE BLANKET

1 SMALL BLUE TOOL BOX

1 MAGNETIC BASE DRILL

1 SET 12, 14, 18 SLUGGER BITS

2 FLAT RING SPANNER 13”





1 LONG NOSE PLIERS

1 PLIERS

1 BELT LIFTER

2 1 TON LEVER HOIST

4 1M NYLON SLING





6. Maintenance

Brelko Hi-impact Systems are designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the Hi-impact System is installed a regular maintenance program should be set up. This program will ensure that the Hi-impact System operates at optimal efficiency and problems can be identified and fixed before the Hi-impact System stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. The Hi-impact System operates at the transfer load point of the conveyor and is in direct contact with the moving belt. Only visual observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped and by observing the correct lockout/tag-out procedures.

6.1. New Installation

After the new Hi-impact System has run for a few days a visual inspection should be made to ensure the Hi-impact System is performing properly. Make adjustments as needed.

6.2. Routine Visual Inspection (every 2~4 weeks)

A visual inspection of the Hi-impact System and belt can determine:

• Check that the Hi-impact System is positioned correctly

• If there is damage to the polyurethane impact idlers or other Hi-impact System components.

• Check that the “t-links” are orientated correctly, facing down.

• Wear on mounting bolts and other Hi-impact System mounting components.

• If fugitive material is built up on the Hi-impact System or under the transfer area.

• Is the conveyor belt in full contact with the Hi-impact System polyurethane impact idlers.

• If there is cover damage to the belt.

• If any of the above conditions exist, a decision should be made on when the conveyor can be stopped for Hi-impact System maintenance.

6.3. Routine Physical Inspection (every 6~8 weeks)

When the conveyor is not in operation and properly locked and tagged out perform a physical inspection of the Hi-impact System performing the following tasks:

• Clean material build-up off of the Hi-impact Systems frame and other components.

• Closely inspect the mounting components for wear and any damage. Replace if needed.

• Check that the “t-links” are orientated correctly, facing down. Repair if needed.

• Check the polyurethane impact idlers for wear and any damage. Replace if needed.

• Check that the Hi-impact System is positioned correctly. Reposition if needed.

• Ensure the conveyor belt is in full contact with the Hi-impact System polyurethane impact idlers.

• Inspect all fasteners for tightness and wear. Tighten or replace as needed.

• Replace any worn or damaged components.

When maintenance tasks are completed, test run the conveyor to ensure the Hi-impact System is performing properly.





PARTS LIST - REF. DRW. No.: BTA-023

ITEM No. DESCRIPTION CODE

1. SUPPORT BEAM (LH or RH) SPECIFY BELT WIDTH

2. BTA MOUNTS - SIZE 5 6-MNT5BTA MOUNTS - SIZE 6 6-MNT6SPECIFY 3 OR 5 ROLL SYSTEM, AND SERIES 30 OR 40.

3 CONE BUFFER 4-C-BUFFER

4 POLYURETHANE IDLER ROLL SPECIFY BELT WIDTHSPECIFY 3 OR 5 ROLL SYSTEM, AND SERIES 30 OR 40.

5 UPRIGHT SPECIFY BELT WIDTHSPECIFY 3 OR 5 ROLL SYSTEM.

6 FLAT LINK ITEMS 6,7,8 & 9 SOLD AS A SET

6-3R-HDW5

(3 ROLL SYSTEM)

6-5R-HDW5

(5 ROLL SYSTEM)

7 “T”- LINK

8 CHAIN LINK

9 RESTRAINT CHAIN

10 TRANSOM SPECIFY BELT WIDTH

NOTE! Always quote belt width.ASSEMBLY INSTRUCTIONS

1. Referring to the parts list DRW. No.: BTA-023 check that the correct parts and quantities have been supplied for belt width, troughing angle and number of rolls ordered.

2. Attach uprights (5) to transoms (10). 3. Bolt left and right hand support beams (1) to uprights (5).

• Note: - Left and Right units relative to belt direction.4. Bolt BTA mounts (2) to support beams (1).

• Note: - Left and Right units, and belt direction.5. Assemble polyurethane idler strings by connecting rolls (4) using links (6) and (7).

• Note: - Use "T" links (7) on centre rolls.6. Attach polyurethane idler strings to BTA mounts using M16 bolts supplied. Securely fasten bolts and nuts.7. Attach restraining chains (9) using chain links (8) with nyloc nuts.8. Chain (9) is connected to "T" links (7) which is bolted to transoms (10).

• Note: - Belt direction.

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INSTALLATION GUIDE - REF. DRW. No.: BTA-0241. If not assembled refer to assembly instructions and DRW. No.: BTA-023. Check that all necessary parts have been supplied for belt

width, troughing angle and number of rolls ordered.2. Remove existing idlers and rolls from conveyor structure in the area where the system is to be installed.3. If assembled remove polyurethane idler strings, and the support beam (1) with uprights (5).4. Check direction of belt travel and slide unit under conveyor belt from one side.

• Note: - For larger sizes lifting equipment may be required.5. Position unit in impact zone and align centrally to belt.6. Attach support beam (1) with uprights (5) to transoms (10).7. Attach polyurethane idler strings to BTA mounts (2) with M16 bolts supplied. Securely fasten bolts and nuts.8. Attach retaining chains (9) using chain links (8) with nyloc nuts.9. Chain (9) connected to “T” link (7) which is bolted to transoms (10).

• Note: - Belt direction.10. Check centre roll height, the belt should just be in contact. If necessary add spacers under the transom ends. Or if the unit needs to

be lowered notch the transom ends and re-weld hold down plates.11. Securely fasten system to conveyor stringers.12. Check that polyurethane idler strings do not catch on transoms and that there is freedom of movement of the polyurethane idler

strings in a vertical direction.13. Check chute sealing to the conveyor belt, preferably fit BRELKO KEYSKIRT to contain any spillage.

Note: - Standard units are for installation in a horizontal position only.

For inclines etc... refer to the Brelko Design Dept.

DIMENSION TABLE (mm)

BELT WIDTH 600 750 900 1050 1200 1350 1500 1650 1800 2100 2400A 838 990 1144 1296 1448 1600 1752 1904 2058 2362 2668B 918 1070 1224 1376 1528 1680 1832 1984 2138 2442 2748

C (AT 35°) 604 757 870 1017 1154 1301 1467 1584 1705 1960 2245

SIDE VIEW

PLAN VIEW

END VIEW

DRW.No.NOTE: INSTALLATION DETAILS: STANDARD SUPPLY

STANDARD CONSTRUCTION & FINISHES FOR BELT WIDTHS FROM

REV.

HI-IMPACT IDLER SYSTEM WITH IMPACT ABSORBING DUAL TORSION ARM MOUNTING

600mm TO 2400mm

BTA-024 EPLEASE SPECIFY BELT WIDTHWHEN ORDERING

2000

220 (TYP.)

400(TYP.)

A

B

14x20(SLOT)

800 80080 320

35°(20°)

(35°)



© 08-2016





7. Procedure for Replacing/Repairing Hi-impact Systems

Repair/replace Hi-impact System components when, general maintenance tasks are preformed. Hi-impact System damage due to over loading, blocked chutes etc.

7.1. Request permit to work from an authorised person, who will isolate and lock out the belt.

7.2. Remove existing idlers and rolls from conveyor structure in the area where the system is to be installed.

7.3. If assembled remove polyurethane idler strings, and the support beam (1) with uprights (5).

7.4. Check direction of belt travel and slide unit under conveyor belt from one side.

Note: For larger sizes lifting equipment may be required.

7.5. Position unit in impact zone and align centrally to belt.

7.6. Attach support beam (1) with uprights (5) to transoms (10).

7.7. Attach polyurethane idler strings to BTA mounts (2) with M16 bolts supplied. Securely fasten bolts and nuts.

7.8. Attach retaining chains (9) using chain links (8) with nyloc nuts.

7.9. Chain (9) connected to “T” link (7) which is bolted to transoms (10).

Note: Belt direction.

7.10. Check centre roll height, the belt should just be in contact. If necessary add spacers under the transom ends. Or if the unit needs to be lowered notch the transom ends and re-weld hold down plates.

7.11. Securely fasten system to conveyor stringers.

7.12. Check that polyurethane idler strings do not catch on transoms and that there is freedom of movement of the polyurethane idler strings in a vertical direction.

7.13. Check chute sealing to the conveyor belt, preferably fit BRELKO KEYSKIRT to contain any spillage.

DOC No ISSUE No REVISION MARCH PAGEFS 023 02 02 2014 Page 1 of 3

CONVEYOR BELT & EQUIPMENT CHECK LIST

CUSTOMER DETAILSCustomer Name: Contact Number:

Attention: Date of Inspection

Inspected By Brelko Representative

CONVEYOR DIMENSIONSBelt Number: Material Carried: Belt Speed:

Belt Length: Belt Width : Troughing Angle:

Top Cover Condition: Bottom Cover Condition:

Splice: Yes No Clip Joint: Yes No Cover Strip: Yes No

Conveyor Running Yes No Inspection Tags: Yes No

Edge Damage: Yes No

Comments:

HEAD END / HEAD CHUTEChute Condition: Head Pulley Lagging:

Snub Pulley Lagging: Build up:

Belt Movement:

Comments:

IDLER CHECKTrough Idler Condition: Return Idler Condition:Troughing Frame Condition: Return Frame Condition:

Comments:

PRIMARY SCRAPERPosition Correct: Yes No Type of Primary Scraper installed: (Contact of Scraper Blade must be between 10 to 30 degrees, under the pulley horizontal line.)Mounts firmly mounted: Yes No All bolts, nuts tightened: Yes No

Adequate Tensioning: Yes No All Caps, Denso Tape in place: Yes No

Housekeeping:

Chute Material build up:

Blade Wear: Low Medium High Cleaning: Poor Fair Good

Comments:

SECONDARY SCRAPER #1Type / Model of Secondary Scraper Installed:

Positioning Correct:

(Scraper blade must preferably be a minimum 100mm from pulley tangent.)

All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No

All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No

Angle Correct Set: Yes No Carrier Frame cut to size Yes No

Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

Chute / Material build up: Yes No Housekeeping:

Blade wear: Low Medium High Cleaning: Poor Fair Good

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS


SECONDARY SCRAPER #2Type / Model of Secondary Scraper Installed:

Positioning Correct:

Scraper blade must preferably be a minimum 100mm from pulley tangent.

All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No

All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No

Angle Correct Set: Yes No Carrier Frame cut to size Yes No

Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

Chute / Material build up: Yes No Housekeeping:

Blade wear: Low Medium High Cleaning: Poor Fair Good

Comments:

TAKE UP PULLEYS / COUNTERWEIGHT / PLOUGHType / Model of Plough Installed:

Are Flat Return Idlers Installed: (In front) Yes No (Behind) Yes No

Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt Yes No

Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No

Is the Plough Free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No

Housekeeping:

Comments:

CONVEYOR BELT TRACKING / ALIGNMENTIs the Belt Tracking centre: Yes No Are there any Tracking Systems installed: Troughing Return

Is there any visible damage to structure caused by poor belt tracking: Yes No

Conveyor belt length: Are the tracking systems correctly positioned: Yes No

Are the tracking systems firmly mounted: Yes No Are all bolts & nuts tightened: Yes No

Are all Idlers in contact with the Belt - Adequate Tension on the system: Yes No Housekeeping:

Comments:

LOADING / TRANSFER CHUTEChute Condition: Poor Fair Good Material loading in centre of conveyor belt:

Dead Boxes: Yes No Deflector Plates: Yes No Drop Heights:

Tail Pulley Condition Good Fair Poor

Comments:

KEYSKIRTING®

Size of Keyskirt®: 1 2 3 4 Length of Keyskirt® Installed :

Positioning of Keyskirt® : Other Product used as Skirting Yes No State

Mounting Arrangement Std. Offset Other

All bolts & nuts securely fastened: Yes No Housekeeping:

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS


FEEDBOOTSType of Feedboot installed: Universal Combination Is the system correctly positioned: Yes No

(System to be positioned centrally to the load area.)

Drop Height: Is the system securely mounted: Yes No

All Bolts & Nuts tightened: Yes No Condition of Idlers: Poor Fair Good

Lead in and lead out Idlers in place: Yes No Condition of UHMW Liners: Low Medium High

Housekeeping:

Comments:

HI - IMPACT SYSTEMType of Hi - Impact system installed :

Is the system correctly positioned: Yes No Drop heights:

System to be positioned centrally to the load area.

Is the system securely mounted: Yes No All bolts & nuts tightened: Yes No

Are all Idlers in contact with the belt: Yes No Idler condition: Poor Fair Good

BTA Condition: Poor Fair Good Are chains / D shackles in place & securely fastened: Yes No

All Hardware in Good Condition: Yes No Housekeeping:

Comments:

AIR CANNONS

Size of Air Cannon Installed:

5ltr Quantity 10ltr Quantity



Is the Air Cannon securely fastened onto the structure: Yes No Is an Air Lance installed: Yes No

Size of the Air Lance: Are the Air Cannons correctly positioned: Yes No

Power supply: Air supply:

Operating system: Single timer PLC Manual push button Sequential

All Bolts & Nuts securely tightened: Yes No All components in good order: Yes No

Distance between Air Cannon & Solenoid Valve: Any Air Leaks in the Pipe Work: No

Is a Water Trap Installed: Yes No Is a Lubricator installed: Yes No

Distance from Air Cannon: Distance from Air Cannon:

Are the safety / warning signs in place and visible: Yes No Housekeeping:

Comments:

TAIL PULLEY / PLOUGHType / Model of Plough Installed:

Are Flat Return Idlers installed: (In front) Yes No (Behind) Yes No

Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt: Yes No

Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No

Is the Plough free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No

Housekeeping:

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS





10. Trouble Shooting

Problem Possible Cause Possible Solution

Belt Damage Polyurethane idlers roll not in full contact with the conveyor belt. Adjust to correct height - refer installation instructions

Polyurethane Idler Roll Damage

Hi-impact System in incorrect position. Reposition Hi-impact System so that the load is evenly distributed across the full length of the Hi-impact System.

Broken or loose polyurethane idler roller retaining chains. Repair or replace retaining chains.

Incorrect selection of equipment. Consult your Brelko Conveyor Product representative or alternatively contact Brelko’s Technical Department



Version 7.0 – © 08/2016LEGAL - Page 596 to 597


DISCLAIMER - CatalogueThe information provided in these documents is advisory only. These recommendations are provided by BRELKO® in the interest of promoting safety in the work place. These recommendations are general in nature and are not intended as a substitute for a thorough safety program. Users should seek the advice, supervision or consultation of qualified engineers or other safety professionals. Any use of this document, the information contained herein, or any other BRELKO® publication may only be made with the agreement and understanding that the user and the user’s company assume full responsibility for the design, safety, specifications, suitability and adequacy of the system component, or mechanical or electrical device designed or manufactured using this information. The user and the user’s company understand and agree that BRELKO®, its member companies, its officers, agents and employees shall not be liable in any manner under any theory of liability for the user or user’s reliance on these recommendations. The users and the user’s company agree to release, hold harmless and indemnify BRELKO®, its member companies, successors, assigns, officers, agents and employees from any and all claims of liability, costs, fees (including attorney’s fees), or damages arising in any way out of the use of this information. BRELKO® and its member companies, successors, assigns, officers, agents and employees make no representations or warranties whatsoever, either express or implied, about the information contained in this document, including, but not limited to, representations or warranties that the information and recommendations contained herein conform to any federal, state or local laws, regulations, guidelines or ordinances.

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TRADEMARKS.All registered trademarks, trademarks and/or service marks mentioned or implied on these compact discs are copyright by their respective owners. It shall not be construed that any products sold or manufactured by Brelko® Conveyor Products are the original product of the O.E.M.

RESTRICTIONS ON USE OF MATERIALS.All materials contained on these digital media are the copyrighted property of Brelko®. All trademarks, service marks, and trade names are proprietary to Brelko® Conveyor Products. No material from these compact discs be may copied, reproduced, republished, posted, transmitted, or distributed in any way, without prior written consent of Brelko®. For purposes of these terms, the use of any such material on any other digital media or computer environment is prohibited. All trademarks, service marks, trade names and trade dress are proprietary to Brelko®. In the event you copy any software, files, images, images incorporated into or generated by the software, data or data produced by the software (collectively known as, the “Software”) from these compact discs, are licensed to you by us (or third party licensors) for your personal use only.

{NOTICE: Third party licensors may have further rules and/or restrictions regarding their software and/or products. Please see and follow all third party licensors information} we do not transfer the title to any Software to you in any way. You own the medium on which the Software is recorded, but we (or third party licensors) retain full and complete title to the You may not redistribute, sell, de-compile, reverse engineer, disassemble, or otherwise reduce the Software to a human-readable form (into any language, natural or computer) or by any other form or means without prior written consent from Brelko®. Any code, text, photo, graphic, audio and/or video material contained on these Brelko® digital media shall not be published, broadcast, rewritten for broadcast or publication or redistributed directly or indirectly in any medium. Neither these materials nor any portion thereof may be stored in a computer except for personal and non-commercial use without prior consent, in writing, from Brelko®. Brelko® will not be held liable for any delays, inaccuracies, errors or omissions there from or in the transmission or delivery of all or any part thereof or for any damages arising from any of the foregoing.



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SUBMISSIONSWe are pleased to hear from our distributors/customers and welcome your comments regarding our products and services. Unfortunately, however, our long-standing company policy does not allow us to accept or consider creative ideas, suggestions, or materials other than those that we have specifically requested. We hope you will understand that it is the intent of this policy to avoid the possibility of future misunderstandings when projects developed by our professional staff might seem to others to be similar to their own projects. Please do not send us any unsolicited original materials such as CAD drawings, ideas, equipment layouts or specifications. While we do value your feedback on our services and products, we request that you be specific in your comments on those services and products, and not submit any ideas, suggestions, or materials (unless specifically requested by Brelko®). If, at our request, you send certain specific submissions (i.e., email, attachments) or, despite reading our above warning you send us suggestions, ideas, notes, drawings, concepts, or other information (collectively, the “Submissions”), the Submissions shall be deemed, and shall remain, the property of Brelko® unless noted otherwise. None of the Submissions shall be subject to any obligation of confidence on our part and we shall not be liable for any use or disclosure of any Submissions. Without limitation of the foregoing, we shall exclusively own all now known or hereafter existing rights to the Submissions of every kind and nature and shall be entitled to unrestricted use of the Submissions for any purpose whatsoever, commercial or otherwise, without compensation to the provider of the Submissions.

TERMINATIONThese terms are effective until terminated by either party. You may terminate these terms at any time by discontinuing use of these compact discs and destroying all materials obtained from and all related documentation and all copies and installations thereof, whether made under the terms of these terms or otherwise.

!!!WARNING!!!

General Safety ProceduresBelt conveyors and their transfer points can be dangerous. By their very nature, they feature many “pinch” points and speeding objects. They apply large amounts of mechanical energy to what is basically a loaded rubber band. Operations and maintenance personnel must always be aware of the power of a conveyor, and they must maintain a healthy respect for its potential to injure or kill an untrained or unwary individual.

General Safety GuidelinesThere are certain safety procedures that should be observed regardless of the design of the conveyor or the circumstances of operation.

They include:

1. Lock out/tag out all energy sources to conveyor belt, conveyor accessories, and associated process equipment before beginning any work-whether it is construction, installation, maintenance, or inspection in the area. Use a lock with one key for each piece of equipment. Only the person doing the work should hold the key to the lock.

2. Employees should be properly trained on the material handling System (including emergency warning signals and emergency stop controls) before they are allowed to work in the area or attempt to install any Brelko® equipment or system.

3. Employees and visitors should learn and observe all applicable company, local, state, and federal safety rules. It is recommended that a formal testing program covering the safety rules be conducted annually.

4. The recommended operating speed and capacity for the conveyor and chute should not be exceeded. If assistance for product selection is required, please contact your Brelko® representative.

5. All tools and work materials should be removed from the belt and chute before restarting a conveyor. A safety “walk around” is recommended prior to conveyor operation, making sure that all nuts and bolts are tightened on all Brelko® equipment or systems installed. Also ensuring that all other items adjusted during installation are tightened, safety guards replaced etc...

6. All emergency controls should be close to the system, easy to access, and free of debris and obstructions.7. A hard hat, safety glasses, and steel-toe shoes should be worn when in the area of the conveyor. Loose or bulky clothing should not

be allowed.8. Never poke, prod, or reach into a material handling system while it is in operation, to clean or remove foreign objects from the

Brelko® equipment or systems installed.The above guidelines are not intended to replace the safety guidelines of the industrial area, and must be used in conjunction with the industrial area’s safety regulations and those supplied by the manufactures of the specific systems.

vedt - brelko · side view plan view drw. no. note: features & options shown: please refer to...

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