vehicle application: installation instructions • jeep...

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Installation Instructions INSTALLATION TIME SKILL LEVEL 1 Hour 2 - Moderately Easy TOOLS Vehicle Application: www.Bestop.com - We’re here to help! Visit our web site and click on “Ask a Question”. Click here for more Jeep ® Accessories by Bestop. • Jeep Wrangler Unlimited (JK) 4 Door 2007 – Current Part Number: 56823 Trektop NX 13 mm

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Page 1: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Installation Instructions

INSTALLATION TIME SKILL LEVEL

1 Hour 2 - Moderately Easy

TOOLS

Vehicle Application:

www.Bestop.com - We’re here to help! Visit our web site and click on “Ask a Question”. Click here for more Jeep® Accessories by Bestop.

• Jeep Wrangler Unlimited (JK) 4 Door 2007 – Current Part Number: 56823Trektop NX

13 mm

Page 2: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 2

Trektop NX Installation Instructions

Cable Bracket - Lt., Qty - 1, Part Number 484.99

Parts List and Hardware Identifi cation

Fabric Top with Header Assembly Qty - 1Quarter Window, Right Qty - 1Quarter Window, Left Qty - 1Rear Window Qty - 111" Web Strap with Snap Hook, Part Number 460.37 Qty - 2

Front Top Arch, Qty - 1, Part Number 483.24

Rear Bow, Qty - 1, Part Number 486.18

Tailgate Retainer, Qty - 1, Part Number 440.94

Rear Top Arch, Qty - 1, Part Number 483.27

Middle Bow, Qty - 1, Part Number 486.21

Rear Bow Bracket - Rt., Qty - 1, Part Number 484.86

Rear Bow Bracket - Lt., Qty - 1, Part Number 484.87

Cable Bracket - Rt., Qty - 1, Part Number 484.98

Sunrider Bracket - Lt., Qty - 1, Part Number 485.51

Sunrider Bracket - Rt., Qty - 1, Part Number 485.50

Front Door Surround - Lt., Qty - 1, Part Number 479.87

Front Door Surround - Rt., Qty - 1, Part Number 479.86

Rear Door Surround - Rt., Qty - 1, Part Number 486.66

Rear Door Surround - Lt., Qty - 1, Part Number 486.67

M8 x 75mm Knob, Qty - 4, Part Number 478.90

M8 x 30mm Knob, Qty - 2, Part Number 480.22

Fabric Foam, Qty - 2, Part Number 417.43

Header Foam, Driver’s Side, Qty - 1, Part Number 457.77

Header Foam, Passenger Side, Qty - 1, Part Number 457.76

Bow Clip, Qty - 1, Part Number 479.22

Page 3: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 3

Trektop NX Installation Instructions

Unzip the upper rear sport bar cover and locate the upper sport bar bolt. Remove the bolt and set it aside to be reused.

Cut a horizontal slit the same width as the Cable Bracket in the sport bar cover 1/4" below the zipper and aligned with the bolt hole.

Use the bolt that was removed to mount the Cable Bracket to the sport bar through the sport bar cover.

Repeat on both sides of the vehicle.

Install Cable Brackets

Sport Bar Cover

Remove Sport Bar Bolt

1/4"

Cable Bracket

Mount Cable Bracket with Sport Bar Bolt under Cover

Unzip the rear and rear leg sport bar covers to locate the rear sport bar bolt. Remove the bolt and set it aside to be reused.

Loosely install the Rear Bow Bracket with the sport bar bolt. Mark where the bracket contacts the sport bar cover and remove the bracket.

Cut a horizontal slit the same width as the Rear Bow Bracket at this point.

Reinstall the Rear Bow Bracket through the cover and tighten the bolt.

Zip all sport bar covers.

Repeat on both sides of the vehicle.

Install Rear Bow Brackets

Sport Bar Bolt

Rear Bow Bracket

Rear Bow Bracket

Page 4: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 4

Trektop NX Installation Instructions

Install Rear Door Surrounds

Insert the pin in the bottom of the Rear Door Surround into the hole in the belt rail behind the rear door opening. Press the channel along the top of the Rear Door Surround around the horizontal sport bar. Insert an M8 x 75mm Knob into the rear position on the Door Surround.

Repeat on the other side of the vehicle.

Insert one end of the Front Top Arch in to the slot in the middle of one of the Front Door Surrounds. Push the other end inward to flex the bow and insert it into the slot on the other side of the vehicle.

Repeat with the Rear Top Arch.

Install Top ArchesInstall Front Door Surrounds

Position the Front Door Surround on the sport bar above the driver’s door and press it into place as with the rear. Insert an M8 x 75mm Knob into the front position on the Door Surround.

Repeat on the other side.

Insert Pin into hole in belt rail

Driver’s Side

Rear Door Surround

Molded Seal

Install Sunrider Bracket

Rear Door Surround Sport

Bar

M8 x 75mm Knob

M8 x 75mm Knob

Front Door Surround

Front Door Surround

Rear Door Surround

M8 x 30mm Knob

Left Sunrider Bracket

Place the Left Sunrider Bracket over the hole where the Front and Rear Door Surrounds join. Secure it with the M8 x 30mm Knob. Repeat with the Right Sunrider Bracket.

Tighten all knobs.

Page 5: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 5

Trektop NX Installation Instructions

Fold the Top Fabric toward the front of the Header. Place the Header on the vehicle. Pull back on the quick release knob on the Side Bow and slide the Side Bow over the Sunrider Bracket. Repeat on the other side of the vehicle.

Mount Header Assembly to Door Surround

Peel the backing off the Fabric Foam and install it on each side of the Header.

Install Fabric Foam

Header

Fabric Foam

Peel the backing off the Driver’s Side Header Foam and install it on the driver’s side of the Header. Repeat on the passenger side.

Install Header Foam

Header

Header Foam

Driver’s Side Shown

Slide the Middle Bow into the sleeve inside the Top. Hook the Bow Clip to the Middle Bow to secure the fabric sleeve.

Install Middle Bow

Drape the Top Fabric over the Top Arches and the sport bars.

Drape Top Fabric over Vehicle

Top Fabric - Backing Side Up

Middle Bow

Bow Clip

Page 6: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 6

Trektop NX Installation Instructions

Slide the Rear Bow into the pocket inside the rear of the Top Fabric and into the Rear Bow Brackets. Make sure it is centered between the brackets.

Install Rear Bow

Rear Bow Bracket

Rear Bow

Open the Header back toward the rear. Run the cable under the Door Surround screw and through the Cable Bracket. Hook the cable to the outer hole on the bracket.

Secure Cable Spring

Cable Spring

Cable under Screw

To increase spring tension for a tighter fi t, hook the spring into one of the inner

holes in the Cable Bracket.

Make sure the Middle Bow is centered in the vehicle and sits in the slot in the Door Surround on each side.

Position Middle Bow

Middle Bow

Locate the two (2) buckles sewn to the center of the top. Thread an 11" Web Strap with Snap Hook through each buckle. Pull the straps under the pod and hook in the openings in the pod. Pull the ends of each strap to tighten securely.

Secure Center Straps

Page 7: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 7

Trektop NX Installation Instructions

Close Zipper

Quarter Window

Slip the plastic strip on the front of a Quarter Window into the channel in the Door Surround. Repeat with both Quarter Windows.

Secure Quarter Windows to Door Surrounds

Close the zippers along the top of each Quarter Window.

Close Upper Zipper on Quarter Windows

Quarter WindowSlip Plastic Strip

into Channel

Rear Window

Start Zipper 1-2"

Quarter Window

Orient the Rear Window with the plastic J-slide toward the top. Align the J-slide with the J-slide sewn into the rear of the Top. Slide them together until the Rear Window is centered in the opening.

Install Rear Window

Rear Window

J-Slide

Engage the Rear Window zipper with the Quarter Panel zipper. Only close the zipper 1-2".

Engage Rear Window Zipper

Start the zipper along the top of the Quarter Window with the zipper in the Top. Only close the zipper 1-2".

Install Quarter Windows

Quarter Window

Start Zipper 1-2"

Driver’s Side Shown

Page 8: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 8

Trektop NX Installation Instructions

Slip the plastic strip along the bottom of the Quarter Windows into the channel in the belt rail on each side of the vehicle.

Secure Quarter Windows to Belt Rails

Secure Quarter Window to Tailgate Retainer

Wrap the Quarter Windows over the Rear Window and slip the plastic strips on each Quarter Window under the Tailgate Retainer clips on each side of the tailgate.

Orient the Tailgate Retainer with the round seal down and slide the “C” channel on the retainer onto the tubed strip sewn to the backing side of the Rear Window.

Install Tailgate Retainer on Rear Window

Rear Window

Tailgate Retainer

Hook the bottom of each clip on the bottom of the Tailgate Retainer under the rear edge of the belt rail. Roll the retainer toward the inside of the vehicle until it clips into place.

Install Tailgate Retainer on Vehicle

Belt Rail

Tailgate Retainer

Quarter Window

Slip Plastic Strip into Channel

Rear Window

Close the zippers on both sides of the Rear Window.

Close Rear Window Zippers

Close Zippers on Both Sides

Page 9: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 9

Trektop NX Installation Instructions

Fasten the loop strip sewn inside the Top to the hook strip along the top of the Quarter Window on each side of the vehicle.

Secure Top Fabric to Quarter Windows

Hook the latches on the Header into the holes in the windshield and close them.

Secure Header to Windshield

Hook Latch into Windshield

Close Over Latch

Fasten Hook and Loop

Page 10: Vehicle Application: Installation Instructions • Jeep ...ecx.images-amazon.com/images/I/A1XV0K+DkBS.pdf · Rev. B 0711 56823 pg. 7 Trektop NX Installation Instructions Close Zipper

Rev. B 0711 56823 pg. 10

Trektop NX Installation InstructionsCare and Maintenance of your Bestop ProductYour Bestop product is made of the fi nest materials available. To keep it looking new and for the maximum possible wear, it will need periodic cleaning and maintenance.Fabric: The fabric should be washed often using soap, warm water and a soft bristle brush Rinse with clear water to remove all traces of soap. Bestop recommends using Bestop Cleaner (part no. 11201-00) and Bestop Protectant (part no. 11202-00) Bestop Cleaner and Bestop protectant are specially formulated to provide a total cleaning and protection system. Bestop Cleaner safely removes the toughest stains, will not harm vehicle fi nishes, is biodegradable and environmentally friendly. Bestop Protectant protects against UV-fading, cracking and hardening, and repels dust, grease, dirt and mildew. Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the windows! Wash with a water-soaked cloth or sponge and a mild dishwashing detergent. Bestop recommends Bestop Vinyl Window Cleaner (part no. 11203-00), which safely cleans and protects vinyl windows and helps prevent UV damage. NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack. Cracks caused by misuse in cold temperatures are not covered under warranty. Zippers: Keeping zippers cleaned and lubricated with Bestop’s Zipper Cleaner (part no. 11206-00) will help prevent damage and keep the zippers in smooth working condition. If a zipper opens behind the slider, the slider may have been spread apart. This problem can usually be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly at fi rst and test the zipper. If the zipper continues to remain open squeeze more fi rmly with the pliers and try the zipper again. Repeat this procedure until the zipper operates correctly.Water: Seeping through at the seams may be stopped by applying 3-M Scotchgard® on the inside of the seams. Rips in the fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric.

LIMITED WARRANTYWe warrant our product to be free from defects in material and workmanship, for the terms specifi ed below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specifi ed. If you have a warranty claim, fi rst you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty. THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR REPLACE-A-TOP™, SAILCLOTH REPLACE-A-TOP™, SUPERTOP®, SUPERTOP® REPLACEMENT SKINS, SUNRIDER®, AND TIGERTOP®: TWO YEARS FROM DATE OF PURCHASE.THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR ALL OTHER “SOFT GOODS” MANUFACTURED BY OUR COMPANY (USING PRIMARILY VINYLS, PLASTICS, AND/OR FOAM): ONE YEAR FROM DATE OF PURCHASE.THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR ALL OTHER “HARD GOODS” MANUFACTURED BY OUR COMPANY (USING PRIMARILY METALS, PLASTICS, AND/OR FIBERGLASS): ONE YEAR FROM DATE OF PURCHASE.ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.

For further information or request for warranty work, please contact:Bestop Inc., Customer ServiceToll-Free: (800) 845-3567Main: (303) 465-1755E-mail: [email protected]: www.Bestop.com

Damaged Slider - Jaws Spread Apart (sometimes broken)

Normal Slider - Jaws Parallel