vehicle positioning jack...thank you for purchasing this clarke vehicle positioning jack. before...

OPERATING & MAINTENANCEINSTRUCTIONS

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VEHICLE POSITIONING JACKModel No: VPJ300

PART NO: 7624100

2

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

INTRODUCTIONThank you for purchasing this CLARKE Vehicle Positioning Jack.

Before attempting to use this product, please read this manual throughoutand follow the instructions carefully. Thoroughly familiarise yourself with thisproduct & its operation in order to ensure the safety of yourself and othersaround you. In so doing, you can look forward to the product giving youlong and satisfactory service.

GUARANTEEThis product is guaranteed against faulty manufacture for a period of 12months from the date of purchase. Please keep your receipt which will berequired as proof of purchase. This guarantee is invalid if the product is foundto have been abused or tampered with in any way, or not used for it’sintended purpose.

Faulty goods should be returned to their place of purchase, no product canbe returned to us without prior permission. This guarantee does not effectyour statutory rights.

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CONTENTSINTRODUCTION ..................................................................................2

GUARANTEE ........................................................................................2

SPECIFICATION ...................................................................................3

GENERAL SAFETY PRECAUTIONS .......................................................4

OVERVIEW ..........................................................................................5

OPERATION .........................................................................................6

TROUBLESHOOTING ...........................................................................7

CLEANING & MAINTENANCE.............................................................7

COMPONENT PARTS ...........................................................................9

DECLARATION OF CONFORMITY.......................................................11

SPECIFICATION

Please note that details and specifications contained herein, are correct atthe time of going to print. However, CLARKE International reserve the right tochange specifications at any time without prior notice.

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GENERAL SAFETY PRECAUTIONS

GENERAL1. ALWAYS read and ensure you fully understand the following precautions

and the hazards associated with this product. Do not allow anyone whohas not read these instructions to use this jack.

2. Only use this jack for its intended purpose.

3. NEVER carry out any modifications to this product. If experiencing difficultyof any kind consult your local dealer.

4. ALWAYS use appropriate safety equipment, such as protective footwear,when using this jack.

WORK AREA1. DO NOT use the jack on inclined surfaces. It must only be used on level

ground. The jack may move away as soon as it lifts the tyre from theground surface.

2. DO NOT overload the jack beyond the load rating (680 kg per jack).

3. DO NOT start the vehicle engine with the jacks in use. The jacks are onlydesigned for hand manoeuvring vehicles.

4. DO NOT use the jack to lift tyres wider than 300mm (12 inches).

5. DO NOT attempt to push the jack over obstacles when supporting avehicle. It is only designed to be used on level and reasonably smoothsurfaces.

6. Never allow children or bystanders in the area while the jack is in use.

7. Always engage the castor wheel brakes if the jack is left unattended whilesupporting a vehicle. This product is not intended to support the vehiclepermanently, only for moving.

8. NEVER work underneath a vehicle supported only by this product. Ifworking under a vehicle, always use stands designed for the purpose.

SERVICING & REPAIRS1. Check the jack for damage before use and DO NOT use if damaged. Any

damage should be properly repaired or the defective part replaced. If indoubt, DO NOT use. Consult your local dealer.

2. ALWAYS use spare parts supplied by Clarke International. Using non-standard parts could be extremely dangerous.

3. Ensure that the jack is properly maintained at all times and that nocorrosion or other damage is allowed to weaken any part of it.

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4. When necessary, have your jack serviced or repaired by a qualifiedtechnician using identical replacement parts. This will ensure that thesafety of the jack is maintained.

5. NEVER use the jack if it has been subjected to excess load (over 680 kg) orshock. The jack should be removed from service immediately and fullyinspected by qualified personnel and passed as serviceable before beingused again.

Please keep these instructions in a safe place for future reference.

OVERVIEW

1. Beam

2. Roller

3. Operating Pedal

4. Locking Pin

5. Pedal Locking Hook

6. Release Valve Thumb-wheel

7. Castor Wheel with Brake

12 3

4

5

6

7

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OPERATIONBefore use, visually inspect the jack for distortion of parts, cracked welds,damaged castors, oil leaks, or any other sign of damage. Should any of thesebe apparent, have the jack inspected and repaired by a qualifiedtechnician before putting back into use.

1. With the jack on the floor, holdthe operating pedal down torelease the pedal lockinghook.

2. Pull out the locking pin fromthe frame.

3. Open the release valve byturning the thumb-wheelcounter-clockwise.

4. Expand the jack beams apartby hand, enough to positionaround the vehicle tyre.

5. Close the release valve byturning the thumbwheel clockwise until tight.

• Ensure the jack is parallel to the sidewall of the tyre. Leaveclearance between the tyre wall and the jack frame.

6. Pump the operating pedal, depressing with smooth, even strokes of thefoot until both rollers are in contact with the tyre tread.

7. Continue operating the foot pedal until the tyre is lifted from the groundand one of the locking pin locating holes is accessible. Replace thelocking pin.

8. Always use the brakes on each of the front swivelling castors to preventthe vehicle moving unintentionally once supported clear of the ground.

10. Repeat the process with the other tyres and jacks (if purchased). Use twojacks to move the front or back of the vehicle. Use four jacks for completemobility.

11. To lower the jack, remove the locking pin and open the release valve byturning the thumb-wheel slowly counter-clockwise.

• The beams of the jack should move apart under the weight of thevehicle and the jack may be removed when the rollers are nolonger bearing any weight.

• To move the front or back of the car you will require two jacks. Toposition the whole car and move it around you will require fourjacks.

Thumb-wheel

Expandbeams apart

Lockingpin

Operating Pedal

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CLEANING AND MAINTENANCEIf the jack has been stored for long periods, check for oil leaks before use andtop up via the oil plug on the side of the oil tank if necessary.

Oil can be topped up using Clarke Hydraulic Oil, part no. 3050830 for 1 litre,part no. 3050835 for 5 litres).

If the warning labels become worn or illegible have them replaced.

In the event of damage or broken components, replacements are availablefrom Clarke Parts & Service.

ENVIRONMENTAL PROTECTIONIf disposing of this product or any damaged components, do notdispose of with general waste. This product contains valuable rawmaterials and should be taken to your local civic amenity site forrecycling of metal products.

MELBORP ESUAC NOITULOS

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TROUBLESHOOTING

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STORAGE1. Store in a dry place with the ram fully retracted and the foot pedal held

by the pedal locking hook.

2. Support stands for storage of the jacks are available from your Clarkedealer. Refer to Clarke Part Number 7624105.

Support Stand empty

Support Stand carrying four jacks

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COMPONENT PARTS

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COMPONENT PARTSoN tsiLstraP oNtraP oN noitpircseD oNtraP

1 ylbmessAmaR 10003JPVMJ 92 gniR-OyradnoceS 92003JPVMJ

2 mm511x61MtloB 20003JPVMJ 03 52.1x01MwercsburG 03003JPVMJ

3 aid61rehsaWtalF 30003JPVMJ 13 gnirpSllamS 13003JPVMJ

4 61MtuN 40003JPVMJ 23 aid6llaBleetS 23003JPVMJ

5 kcolBediuGrelloR 50003JPVMJ 33 rehsaWreppoC 33003JPVMJ

6 ebuTrelloR 60003JPVMJ 43 esaBmaR 43003JPVMJ

7 wercSgnikcoL 70003JPVMJ 53 rehsaWreppoC 53003JPVMJ

8 21MtunkcoL 80003JPVMJ 63 a/N 63003JPVMJ

9 )dekarbnu(rotsaCleviwS 90003JPVMJ 73 aid5llaBleetS 73003JPVMJ

01 emarFrennI 01003JPVMJ 83 gniRgnilaeS 83003JPVMJ

11 niahChtiwniPkcoL 11003JPVMJ 93 leehwbmuhTesaeleR 93003JPVMJ

21 02x6MtloBdaeHtekcoS 21003JPVMJ 04 rehsaWknaT 04003JPVMJ

31 aidmm6rehsaWkcoL 31003JPVMJ 14 maR 14003JPVMJ

41 aidmm6rehsaWtalF 41003JPVMJ 24 rednilyC 24003JPVMJ

51 emarFretuO 51003JPVMJ 34 gulPliO 34003JPVMJ

61 kooHpsalC 61003JPVMJ 44 knaTliO 44003JPVMJ

71 rehsaW 71003JPVMJ 54 laeSdnE 54003JPVMJ

81 tuN 81003JPVMJ 64 paCdnEnotsiP 64003JPVMJ

91 ladePtooF 91003JPVMJ 74 gniR-OnotsiP 74003JPVMJ

02 mm82xaid8niPegniH 02003JPVMJ 84 gniRgnilaeSlwoB 84003JPVMJ

12 mrAgnitcennoC 12003JPVMJ 94 paCdnEknaT 94003JPVMJ

22 eceiPgnitcennoC 22003JPVMJ 05 aid6llaBleetS 05003JPVMJ

32 revoCgnirpS 32003JPVMJ 15 taeSllaBleetS 15003JPVMJ

42 rehsaWtalF 42003JPVMJ 25 gnirpSevlaVytefaS 25003JPVMJ

52 gnirpS 52003JPVMJ 35 wercSevlaVytefaS 35003JPVMJ

62 rotautcApmuP 62003JPVMJ 45 gniR-O 45003JPVMJ

72 notsiPpmuP 72003JPVMJ 55 wercS 55003JPVMJ

82 gniR-O 82003JPVMJ 65 )dekarB(rotsaCleviwS 65003JPVMJ

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DECLARATION OF CONFORMITY

vehicle positioning jack...thank you for purchasing this clarke vehicle positioning jack. before...

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